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Summary of Contents for Envisiontec Xtreme 3SP
- Page 1 Instruction Manual Original Instructions Xtreme® 3SP™ Keep for further reference! EnvisionTEC GmbH Brüsseler Str. 51 45968 Gladbeck Germany...
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Page 3: Table Of Contents
Operator’s Position ..................19 Personal Qualification ................... 19 1.10 Personal Protective Equipment ..............20 Technical Data .................... 21 Mechanical Data ................... 21 Electrical Requirements ................21 Environmental conditions ................21 www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 3 of 69... - Page 4 Switching the Machine on ................50 Switching the Machine off ................52 Opening/Closing the Upper Machine Compartment ........52 Opening/Closing the Image Scanner Platform ..........54 Replacing the Material Bottle ................ 55 www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 4 of 69...
- Page 5 Processing a Build Job ................. 57 8.6.2 Completing a Build Job ................. 59 8.6.3 Cleaning the Build Platform ................60 Annex 1: Planning Guide ..................62 Annex 2: Troubleshooting ..................63 www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 5 of 69...
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Page 6: Identification
Xtreme® 3SP™ Identification Identification Manufacturer address EnvisionTEC GmbH EnvisionTEC, Inc. Brüsseler Straße 51 15162 S. Commerce Dr. 45968 Gladbeck Dearborn, MI 48120 Germany www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 6 of 69... -
Page 7: Introduction
In case any material defects or errors occur despite correct usage, EnvisionTEC ® offers a warranty period limited to one year starting from the moment the customer is supplied with the goods for the Xtreme 3SP™... -
Page 8: Trademarks
Xtreme® 3SP™ Trademarks Trademarks EnvisionTEC®, Xtreme®, Perfactory®, and all related product names are registered trademarks of EnvisionTEC GmbH, Germany. Typographic Conventions This instruction manual uses different formatting elements and symbols. Their meaning is explained in this section. Formatting Element Example Enumerations are indicated by a dot. - Page 9 • Moved PC requirements to Perfactory Software Suite manual. 2016-04-21 • Updated chapter Technical Data 2018-06-08 • Chapter 3SP Control transferred into separate user manual and updated references • Added chapter Typographic Conventions www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 9 of 69...
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Page 10: Health And Safety Notes
Apart from the safety information given in these instructions, all safety signs on the product itself must constantly be observed. Furthermore, the machine owner is obligated to inform each operator about the local safety regulations valid at the operation site. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 10 of 69... -
Page 11: Representation Of Safety Symbols
NOTICE Application hints and particularly useful information. IMPORTANT Indicates an obligation to special behavior or an activity required for safe machine handling. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 11 of 69... -
Page 12: Specific Risks
Intended Use The Xtreme 3SP™ system is designed for small-batch productions of very large 3D models using stereo lithography processes. The machine works with the 3SP technology that uses a laser head as light source. It is the machine owner’s responsibility to ensure that the machine is used for the intended purpose and within its limitations only. -
Page 13: Reasonably Foreseeable Misuse
Only use original parts or parts released by the manufacturer. The manufacturer shall accept no liability for damage caused by the use of unreleased spare and wear parts or auxiliary materials not released by the manufacturer. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 13 of 69... -
Page 14: Residual Risks
The positioning of the material tank will be carried out by the service technician during the machine installation. Do not try to install or take out the material tank yourself! If you need to move the material tank, contact your customer service. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 14 of 69... -
Page 15: Thermal Hazards
The initial filling of the material tank will be carried out by the service technician during the machine installation. Do not try to change the material in the tank yourself! Contact your customer service. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 15 of 69... -
Page 16: Hazards Caused By High Pressure
In order to ensure a safe handling of the photopolymers, the following hazard and precautionary statements must be observed. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 16 of 69... -
Page 17: Hazard Statements
Remove contact lenses, if present and easy to do. Continue rinsing. • P308+P313 If exposed or concerned: Get medical advice/attention. • P405 Store locked up. • P501 Dispose of contents and container in accordance with local regulation. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 17 of 69... -
Page 18: Interventions In Emergency Situations
® Also make sure that the relevant Material Safety Data Sheets supplied with the photopolymers are observed. Those components of the photopolymers delivered by EnvisionTEC that have been ® classified as hazardous do not have a threshold limit value (TLV). Therefore, it is not necessary to give concrete instructions concerning the TLV. -
Page 19: First Aid Measures And Medical Attendance
– Troubleshooting and fault elimination – – Blade calibration – – Other calibration tasks – – Operation – – Maintenance – – Disposal/Recycling Legend: X permitted, – not permitted www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 19 of 69... -
Page 20: Personal Protective Equipment
• protective gloves • safety boots • laboratory coats IMPORTANT When working with photopolymers, observe the instructions regarding personal protective equipment in the relevant Material Safety Data Sheets supplied. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 20 of 69... -
Page 21: Technical Data
• Do not expose the machine to direct sunlight or any other UV radiation. • The machine can be stored without special measures in the environmental conditions specified in this section. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 21 of 69... -
Page 22: Transport And Installation
• Place all machine cables carefully to prevent trip hazard. • Remove tools and other objects from the machine. • Inform the personnel of residual risks. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 22 of 69... - Page 23 • The room should have a stable power supply. • The room must be temperature controlled to ensure the correct operation of the machine. EnvisionTEC strongly suggest an air conditioning unit. • Air conditioning units should be at least three meters away from the machine with no airflow pointing directly at the machine.
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Page 24: Construction Of The Machine
Upper machine compartment containing the image scanner, blade, level compensator, and build platform Lower machine compartment containing the material tank and heating www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 24 of 69... -
Page 25: Upper Machine Compartment
The upper machine compartment door is equipped with a sensor. In case it is opened during operation, the sensor will stop all movements and switch off the laser head immediately. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 25 of 69... - Page 26 Shutdown in Case of an Emergency. Upper machine compartment with image scanner platform open Z axis Build platform Blade platform Blade www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 26 of 69...
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Page 27: Lower Machine Compartment
• The lifting function for the tank must be used by trained and authorized service personnel only CAUTION! Risk of burnings! The material tank may be hot. • Do not touch the tank. • Do not open the lower machine compartment. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 27 of 69... - Page 28 If you want to restart the machine after the door sensor has been activated, close the door again and proceed as described in chapter Shutdown in Case of an Emergency. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 28 of 69...
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Page 29: Back View
Improper use of conducting components can lead to severe injuries. • The switch cabinet may be opened by trained and authorized service personnel only. Switch cabinet Material bottle and corresponding pipes Power cable www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 29 of 69... -
Page 30: Right Side
Xtreme® 3SP™ Right Side Temperature control unit (material tank) Main switch Left Side Network connector Integrated computer Material Identification Module (MIM) www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 30 of 69... -
Page 31: Integrated Computer
The use of a removable platform allows for an easier cleaning and prevents remains of cured material to fall into the liquid resin. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 31 of 69... -
Page 32: Image Scanner
1040.10. It is absolutely necessary to take appropriate safety measures when working on machines equipped with laser diodes. Laser beams focused through optical instruments increase the chance of eye hazard. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 32 of 69... -
Page 33: Blade
The nozzle can be found on the back of the upper machine compartment, right above the border of the material tank. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 33 of 69... -
Page 34: Material Identification Module
(MIM) installed, that will help the machine monitor the material consumption at any time. Furthermore, the MIM ensures that only high-quality polymers provided by EnvisionTEC are used. The Material Identification Module is located on the left side of the machine. The module receives the... - Page 35 The material heating is located in the lower segment of the machine. The temperature control unit is located on the right side of the machine. It indicates the temperature in degrees Celsius (°C). www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 35 of 69...
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Page 36: Starter Kit
Power Cable (for blade The power cable is used to connect the heating heating elements) elements of the blade to the power supply in the upper machine compartment. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 36 of 69... -
Page 37: Putting Into Operation
The material tank has a capacity of about 80kg depending on the type used. This makes the tank one of the heaviest parts of the machine that can decisively influence the machine’s balance. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 37 of 69... -
Page 38: Filling Of The Material Tank
EnvisionTEC. • Observe the relevant Material Safety Data Sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC ® recommends an air change of 25 m /h per m effective surface of the laboratory as described in EN 13779. -
Page 39: Connecting The Machine
To connect the machine to power supply, proceed as follows: 9. Take the power cable located at the back of the machine. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 39 of 69... - Page 40 1. Plug the Ethernet cable into the network connector located above the integrated computer on the left side of the machine. 2. Connect the Ethernet cable to your network. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 40 of 69...
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Page 41: Calibration
For the remaining tasks, have the machine calibrated by • trained and authorized service personnel only. When your machine is delivered, it is thoroughly installed and calibrated by trained and authorized service personnel. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 41 of 69... -
Page 42: Checking The Build Platform Orientation
• Observe the relevant Material Safety Data Sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC ® recommends an air change of 25 m /h per m effective surface of the laboratory as described in EN 13779. -
Page 43: Prerequisites
3. Move the blade approximately to the middle of the build platform (see 3SP Control user manual). 4. Disconnect the machine via the 3SP Control software (see 3SP Control user manual). www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 43 of 69... - Page 44 10. Connect the machine via the 3SP Control software. 11. Create the blade calibration job based on the given .stl file (see Perfactory Software Suite manual). www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 44 of 69...
- Page 45 24. Close the upper machine compartment door. 25. Connect the machine via the 3SP Control software. 26. Move the blade above those cured models which form a line parallel to the blade. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 45 of 69...
- Page 46 36. Use the supplied power cable to connect the heating elements of the blade to the power supply located in the upper right corner of the upper machine compartment (see picture). www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 46 of 69...
- Page 47 • Tilt the blade delicately back and forth with your fingers. • Tilt the blade delicately pushing it on the right and on the left end with your fingers. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 47 of 69...
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Page 48: Calibrating The Pressure Sensor On The Blade
Turn it counterclockwise to reduce the value, or clockwise to increase the value until you obtain a Blade www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 48 of 69... - Page 49 If not, repeat the pressure sensor calibration procedure. 6. Remove the blocks from the build platform. 7. Clean the build platform (see chapter Cleaning the Build Platform). Result: The blade calibration is done. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 49 of 69...
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Page 50: Normal Operation
• The machine may only be operated if the protecting devices are working properly. • The machine may only be operated by instructed and specially trained personnel. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 50 of 69... - Page 51 5. When the computer has completed the startup procedure, start the 3SP Control software by clicking the program icon 6. Connect the machine via the 3SP Control software (see 3SP Control user manual). www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 51 of 69...
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Page 52: Switching The Machine Off
• The machine may only be operated if the protecting devices are working properly. • The machine may only be operated by instructed and specially trained personnel. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 52 of 69... - Page 53 1. Disconnect the machine via the 3SP Control software (see 3SP Control user manual). 2. Open the upper machine compartment door. 3. Execute your task. 4. Close the upper machine compartment door. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 53 of 69...
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Page 54: Opening/Closing The Image Scanner Platform
To lower the image scanner platform, release the latch while holding the handle and slowly close the platform. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 54 of 69... -
Page 55: Replacing The Material Bottle
• Observe the relevant Material Safety Data Sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC recommends an air change of 25 m³/h per m² effective surface of the laboratory as described in EN 13779. -
Page 56: Build Jobs
The use of the photopolymers intended for the machine may cause risks to the health and safety of the operator or third persons. • Observe the relevant material safety data sheets supplied with the photopolymers. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 56 of 69... -
Page 57: Processing A Build Job
Xtreme® 3SP™ • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC recommends an air change of 25 m³/h per m² effective surface of the laboratory as described in EN 13779. 8.6.1 Processing a Build Job The processing of a build job is carried out with the Perfactory Software Suite. - Page 58 The build platform and the level compensator will be actuated accordingly. o The procedure repeats until the job is finished. o After finishing the job, the machine will disconnect. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 58 of 69...
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Page 59: Completing A Build Job
19. Connect the machine via the 3SP Control software. 20. Move the build platform back to the home position (see 3SP Control user manual). Disconnect the machine via the 3SP Control software. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 59 of 69... -
Page 60: Cleaning The Build Platform
Cleaning the build platform outside the machine WARNING! Risk of injury! The build platform of the machine is very heavy. Improper handling of the build platform may cause damages to your hands and feet. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 60 of 69... - Page 61 Do not use any cleaning agents inside the machine 8. Reinstall the build platform into its frame and secure it with its brackets. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 61 of 69...
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Page 62: Annex 1: Planning Guide
• X-acto knife to remove supports • scalpels and razor blades • sand paper • paper towels Some resin does require additional post curing apparatus; please check your materials cookbook for further recommendations. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 62 of 69... -
Page 63: Annex 2: Troubleshooting
The laser head might be low at the edges of the defective. Please contact your build platform. customer service. All parts have wrong The Motion Adjustment Make sure a value has been www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 63 of 69... - Page 64 The resin is too cold. Check the respective cookbook for the correct processing temperature. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 64 of 69...
- Page 65 Blade Calibration. The photo sensor might Please contact your customer be defective. service. The image scanner does The photo sensor might Please contact your customer www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 65 of 69...
- Page 66 The material tag has button does not start the probably run out. in the Settings tab. If the build job. values displayed after clicking the Refresh button is 0, www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 66 of 69...
- Page 67 The driver is missing or Please contact your customer corrupted. service. When clicking Connect, The motor wiring is Please contact your customer you can hear the defective. service. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 67 of 69...
- Page 68 Reconnect the monitor and check whether the problem is solved. If this measure was not successful, please contact www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 68 of 69...
- Page 69 Remove USB stick, then left in the machine restart the computer/ during reboot. machine. IMPORTANT In case of any problem not listed in this troubleshooting chapter, contact your customer support. www.envisiontec.com Xtreme Manual EN.docx, Version 1.3, 2020-03-06 Page 69 of 69...
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