Functional Description .................. 25 Construction of the Machine ................. 26 4.4.1 Outer View ....................26 4.4.2 Inner View ..................... 27 Machine Components ................... 28 4.5.1 Protection Hood .................... 28 4.5.2 Build Platform ....................29 www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 3 of 116...
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Home Position ....................59 Handling and Operation ................60 Switching the Machine on and off ..............61 7.1.1 Before Switching the Machine on ..............61 7.1.2 Switching the Machine on ................61 www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 4 of 116...
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Temporary Removal From Service ............. 111 11.2 Storage Conditions ..................111 11.3 Dismantling, Removal from Service ............111 11.4 Disposal/Recycling ..................112 Annexe ....................... 113 12.1 Planning Guide ................... 113 Index ......................114 www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 5 of 116...
All rights reserved. Reprints and reproduction, including excerpts are permitted only with the express permission of EnvisionTEC GmbH. Registered Trademarks EnvisionTEC®, Perfactory® and all other product names are registered trademarks of EnvisionTEC GmbH, Germany. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 6 of 116...
• Added recommendations to document the execution of job preparatory activities, calibration and maintenance tasks • Added Typographic Conventions • Added chapter Check Initial Build Position www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 7 of 116...
• specially trained personnel for transport, set-up and disposal/recycling, • trained operators for operation, • instructed personnel with specialist technical training (mechanics/electrical engineering) for troubleshooting/fault elimination and maintenance. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 8 of 116...
Formatting Element Example • Safety gloves Enumerations are indicated by a dot. • Safety googles Instructions with a defined order are 1. Loosen the screws. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 9 of 116...
Indicates a hazardous situation which, if not WARNING avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 10 of 116...
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® Perfactory III/IV User Information NOTICE Application hints and particularly useful information. IMPORTANT Indicates an obligation to special behaviour or an activity required for safe machine handling. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 11 of 116...
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® Perfactory III/IV User Information Specific Risks Electrical danger Hand crushing Optical radiation Hot surface Mandatory Action Signs Use protective Use protective Use protective Use protective eyewear handwear clothing footwear www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 12 of 116...
The machine is designed exclusively for producing models by using the ® photopolymers (special resins) supplied for that purpose by EnvisionTEC The intended use also includes: • Compliance with all the instructions in this instruction manual, • Compliance with all the safety advice in the safety data sheets supplied with the photopolymers, •...
This instruction manual must be easily accessible for operators and maintainance personnel. Furthermore, observe • general and local regulations pertaining to accident prevention and environmental protection, • the information contained in the supplied safety data sheets. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 14 of 116...
Looking into the projector with unprotected eyes may cause damage to your eyes. Use protective goggles! Particular hazards can be caused by: • Incomplete covers or broken parts • Improper assembly, incorrect wiring, defective parts etc. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 15 of 116...
Hazard statements • H302 Harmful if swallowed. • H315 Causes skin irritation. • H317 May cause an allergic skin reaction. • H318 Causes serious eye damage. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 16 of 116...
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• P308+P313 If exposed or concerned: Get medical advice/attention. • P404 Store in a closed container. • P405 Store locked up. • P501 Dispose of contents and container in accordance with local regulation. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 17 of 116...
Also make sure that the relevant Material Safety Data Sheets supplied with the photopolymers are observed. Those components of the photopolymers delivered by EnvisionTEC that have been classified as hazardous do not have a threshold limit value (TLV). Therefore, it is not necessary to give concrete instructions concerning the TLV.
Material Safety Data Sheets supplied. The machine owner must provide the following personal protective equipment: • Protective goggles • Protective gloves • Fireproof gloves • Laboratory coat • Safety boots www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 19 of 116...
Figure 2 gives an overview of the most important safety and protection equipment and shows their location on the machine: [1] Optical hood sensor [2] Emergency stopping device (emergency stop button) Figure 2: Safety and protection equipment www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 20 of 116...
After eliminating the risk, follow the next steps to restart the machine: 6. Turn the emergency stop button to release it. 7. Press the on/off button. Figure 3: Emergency stop button www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 21 of 116...
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All safety and protection equipment must be checked regularly. For procedure, see section Checking the Safety Equipment. Check emergency stopping devices The emergency stopping devices must be checked regularly. For procedure, see section Checking the Safety Equipment. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 22 of 116...
The lamp of the projector can burst during operation. Do not open the projector during operation. UV radiation hazard Use protective goggles and protective gloves. (Only in case of machines with UV option.) It is imperative that all www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 23 of 116...
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• Keep operating controls clean. • Keep indicators and labels clean and legible. • Replace defective labels immediately. Furthermore, the following labels are affixed to the machine: Figure 6: Identification plate of the machine www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 24 of 116...
Perfactory RP. The build process can be started. After the build process has finished, the built parts are removed from the build platform by using a scalpel or scraper and treated according to the cookbook. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 25 of 116...
4.4.1 Outer View Protection Hood Build Platform Tag Reader Z Axis Basement/Calibration Plate Photosensor Lower Machine Compartment Containing the Projector Unit Wheels Figure 7: Construction and components, outer view www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 26 of 116...
® Perfactory III/IV Machine Description 4.4.2 Inner View Black Curtain (should fully cover the lens) Lens Projector Unit Machine Main Fan Figure 8: Construction and components, inner view www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 27 of 116...
The protection hood must always be closed, especially if a basement with material is inside the machine and during build jobs. NOTICE No jobs can be started if the protection hood is • open or • not properly closed. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 28 of 116...
• Standard basement with stiff surface (only Figure 11: Standard/M-Type basement to be used with R5 and R11 resins) • M-Type basement with stiff, coated surface • Flexible PSA basement Figure 12: PSA basement www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 29 of 116...
The projector, depending on the machine type, comes with one or more lenses. The ® lens is delivered separately and has to be mounted first by qualified EnvisionTEC ® staff or personnel trained by EnvisionTEC during initial installation. Later lens changes have to be done by the machine owner.
RFID tag that comes with your material into the clip on the reader where it is read and processed by the machine to ensure accuracy. The lamp tag allows you to read the remaining lifetime of the installed lamp. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 31 of 116...
The Allen keys are used for various screws in the machine such as those for the build platform slides. Feeler Gauge The feeler gauge is used to exactly align the basement to the build platform. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 32 of 116...
600W Power consumption 2 x 6.3A, medium blow, 250V Fuses in power supply The power fluctuation should be less than ±7%. Otherwise EnvisionTEC recommends to install a 1:1 transformer (power stabilizer) with the system. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08...
Optimum humidity • Room must allow heat generated from the system to dissipate at 0.03m³/min airflow. • Make sure that the extraction is sufficient. EnvisionTEC ® recommends an air change of 25m³/h per m² effective surface of the laboratory as described in EN 13779.
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If you don’t need the basement for a longer time, pack the basement and store it under the same conditions as mentioned above. NOTICE You can find more specific storage conditions for photopolymers in the appropriate cookbooks. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 35 of 116...
(on/off switch) Figure 13: Operating Controls and Indicators CAUTION! Risk of injury! Residual risks caused by the ergonomics of the machine. • Maintain a healthy posture. • Instruct the personnel accordingly. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 36 of 116...
(on/off switch) switches the power supply of the machine on or off. It is located on the right side of the machine. Figure 14: Location of supply circuit disconnecting means (on/off switch) www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 37 of 116...
Use this button to start, pause or resume the building process. Emergency Stopping Device (Emergency Stop Button) Switches off immediately all machine movements and power supplies. For more information, see section 3.10 Safety and Protection Equipment. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 38 of 116...
Ignite Lamp Use this menu item to ignite the lamp. NOTICE Please note that the lamp needs 30 minutes to warm up before any building or light calibration process can be started. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 39 of 116...
5.2.2 Shutdown System This function shuts the machine down. If the lamp is still ignited, a cool down phase of five minutes is taken, after which the system will automatically shut down. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 40 of 116...
• Show Compensation Mask • Check Compensation Mask • Adjust Compensation Mask The mask is important to ensure a uniform brightness all over the build platform. See section 6.1 Compensation Mask. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 41 of 116...
This menu is used to set the machine to the required language. You can choose between • English • German • French • Italian Lamp Mode This feature allows you to define when the lamp should be ignited. You have the following options: www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 42 of 116...
− Operation time of the lamp Home Position The Home position menu is used to check whether the machine‘s Home is set to the correct position. It contains the following options: www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 43 of 116...
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® Perfactory III/IV Operating Controls and Indicators • Test Home Position • Find Home Position. See section 6.5 Home Position. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 44 of 116...
NOTICE The execution of calibration tasks, including date and performing operator, shall be documented due to traceability. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 45 of 116...
This function can be used in User mode. Step by Step: IMPORTANT Use protective goggles! Open the protection hood. ® Press menu to open the Perfactory menu. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 46 of 116...
As soon as all measurements have been taken, the statistics will be displayed, including the minimum, maximum and mean value and the average deviation. While the minimum and maximum value is displayed, the respective measuring spot is projected again. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 47 of 116...
You will be asked to choose the number of measurements you want to make. Choose between 12, 20, 30 or 48 measurements. → You will be asked to define the required brightness. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 48 of 116...
This function can only be used in Advanced mode. Step by Step: IMPORTANT Use protective goggles and protective gloves! Open the protection hood. ® Press menu to open the Perfactory menu. Select Calibration > Projector Adjustment > Mask Generation. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 49 of 116...
The DLP Calibration has to be carried out if the Mask Adjustment process has failed or if the projector lamp has been changed. This function can only be used in Advanced mode. Step by Step: www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 50 of 116...
After the initial machine calibration the origin only has to be redone if building errors such as delamination occur. The determination of the origin is done in two steps. Prerequisite: The calibration plate is put into the basement slides. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 51 of 116...
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The feeler gauge should move through the gap easily, but there should not be too much space between the two components. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 52 of 116...
While the offset is always the second step after determining the origin, in some cases the offset value may as well have to be redetermined independently. The offset depends on the following factors: • Material • Build plate size • Basement type www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 53 of 116...
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Step by Step: ® Press menu to open the Perfactory menu. Select Calibration > Initial Build Position > Offset. Enter the offset value by using the arrow buttons. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 54 of 116...
It might also be done in case building errors such as filled holes, merged details and bad surfaces occur. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 55 of 116...
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→ The message “Please adjust image focus manually” will be displayed. Press enter to confirm. → The nine calibration squares are displayed. Figure 16: Calibration squares Put on the protective goggles. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 56 of 116...
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Figure 18: Measure rectangle NOTICE In this step the value should only be verified and not changed without taking advice from your customer service. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 57 of 116...
You are asked to enter the Type of light currently used. Select UV-Light or visible Light. Next Steps: Redo the DLP Calibration (see section 6.1.5 DLP Calibration) and the Mask Generation (see section 6.1.4 Mask Generation). www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 58 of 116...
Apart from this, the function can also be used to reset the zero position (where the platform is in touch with the sensor) after the Test Home Position has shown the Home to be set incorrectly. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 59 of 116...
• Avoid unnecessary movements. • Avoid unergonomic joint positions. CAUTION! Risk of injury! Residual risks caused by the ergonomics of the machine. • Maintain a healthy posture. • Instruct the personnel accordingly. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 60 of 116...
7.1.3 Switching the Machine off • Switch off supply circuit disconnecting means (on/off switch). Interventions in Emergency Situations An intervention in emergency situations includes individually or in combination: • Shutdown in case of an emergency www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 61 of 116...
• Observe the relevant Material Safety Data Sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC® recommends an air change of 25 m³/h per m² effective surface of www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08...
Use the appropriate personal protective equipment! Open the photopolymer bin. Pour the photopolymer slowly into the basement. Mix the photopolymer thoroughly with the supplied playing cards. Close the protection hood again. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 63 of 116...
(gloves, protective goggles, protective overalls etc.) before working with construction substances. • Take utmost care to avoid getting any chemicals in your eyes www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 64 of 116...
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The built model should come off without much force. At this point you are ready to begin cleaning the parts. Clean Parts, Remove Supports and Post Curing Recommended list of cleaning supplies: • spray bottle (optional) www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 65 of 116...
This function is used to take out the basement and to insert another basement or the calibration plate. WARNING! Risk of injury! Risk of injury from crushing caused by automatically moving machine parts. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 66 of 116...
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Insert the new basement/the calibration plate. Press enter to confirm the procedure. → The slides return to their original position and the basement/calibration plate is locked. Close the protection hood again. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 67 of 116...
The following sections contain information on servicing and maintenance of the machine. A regular maintenance according to the maintenance plan is an essential precondition for en efficient use of the machine. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 68 of 116...
• Section Auxiliary Materials and Consumables gives an overview of all auxiliary materials and consumables Customer Service EnvisionTEC GmbH Brüsseler Str. 51 D-45968 Gladbeck Germany 49 2043 9875-0 (This phone number is available only during office hours.) E-mail: support@envisiontec.de...
In case of defective safety equipment, shut the machine down immediately and secure it against being switched on again. Emergency stopping device function test Step by Step: www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 70 of 116...
Once a month for optical components WARNING! Risk of injury from electric shock Improper use of conducting components can lead to severe injuries! • Before cleaning the machine, switch off the machine and www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 71 of 116...
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• In the event of skin contact, wash the affected areas thoroughly. • Observe the relevant Material Safety Data Sheets for the cleaning agents. IMPORTANT Remove resin stains immediately using isopropanol! www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 72 of 116...
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The lens must be cleaned regularly from dust as the light must not be blocked on its way from the projector to the basement. IMPORTANT Clean the lens only with glass cleaner and microfibre cloths for optical components! Do not use cleaning alcohol! www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 73 of 116...
If the filter is very dirty, it needs to be replaced. Step by Step: Twist off the fan covering. Put the new filter into the fan covering. Put the fan covering back together with the new filter. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 74 of 116...
The four supporting points of the basement slides are called basement slide supports. These are exposed to constant strain due to the operation of the tilting mechanism. Therefore, they have to be lubricated once a year. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 75 of 116...
General Step by Step: Open the machine door using the supplied key. Open the protection hood. ® Press menu to open the Perfactory menu. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 76 of 116...
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Change the lamp according to the projector type as described below. 300 W Projectors Step by Step: Open the machine door using the supplied key. Unfasten the screw at the top of the projector cover. Figure 19: Unfasten projector cover screw www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 77 of 116...
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Put the projector cover back in place. 180 W Projectors Step by Step: Open the machine door using the supplied key. Unfasten the large screw at the right back side. Figure 21:Unfasten large screw www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 78 of 116...
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Position the new lamp tag briefly in front of the tag reader in order to register it. → All settings as well as the service life of the lamp will be reset. As all settings have been reset, the following calibration tasks have to be carried out: www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 79 of 116...
• In the event of skin contact, wash the affected areas thoroughly. • Observe the relevant Material Safety Data Sheets for the cleaning agents. IMPORTANT • Observe the relevant Material Safety Data Sheets for machine grease. • Wear protective gloves. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 80 of 116...
Start > Programs > Accessories > Command Prompt. Type in ping followed • by the machines’s IP Address. The PC will now try to contact the machine directly. If the machine is not • www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 81 of 116...
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The projector is defective. Contact your customer There is either an service for repair or www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 82 of 116...
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The set build envelope Open the Calibration > Mask Adjustment, the size is wrong. Set Build Envelope displayed light dot is menu item and select the smaller/larger than the correct lens and build www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 83 of 116...
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There is a problem with If the machine cannot be the PC/ power supply. found via Perfactory Direct, contact your customer service for repair. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 84 of 116...
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• Then check the communication cable between PC and controller board ensuring that the cable is not damaged and well-connected at both www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 85 of 116...
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Open the Job the machine stops bitmap error due to a Inspector module building and the display corrupted file or a (see Perfactory shows the message defective hard disk. Software Suite www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 86 of 116...
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If necessary, replace the fan. The projector unit is Please contact your defective. customer service. After the building The black curtain blocks Rearrange the curtain so www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 87 of 116...
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You are using a buildstyle Use a different buildstyle that does not correspond that matches all machine to the machine configurations (see configurations such as Perfactory Software Suite build envelope size, Manual). www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 88 of 116...
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6.2 Initial Build Position. You are using a buildstyle Use a different buildstyle that does not correspond that matches all machine to the machine configurations (see www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 89 of 116...
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If no images are displayed, the shutter is damaged. Please contact your customer service. The STL file might be Check the job file in the faulty. Job Inspector for black www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 90 of 116...
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Clean the glass with basement and projector isopropanol or glass unit is unclean. cleaner. There is an electrical or Put a piece of paper onto mechanical problem the calibration plate and www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 91 of 116...
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(see section 6.1.2 Check Compensation Mask) and check the image for any dark spots. The parts have been Use appropriate material overcured due to wrong or and check the expiry date. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 92 of 116...
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The supports are soft and increase the support width flexible. and extra exposure time. If changing the Please contact your parameters does not help customer service or previous jobs with the providing the material www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 93 of 116...
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IMPORTANT If you observe faults or indicated messages on your machine which are not specified in this list, contact your customer service. www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 94 of 116...
Spare and Wear Parts Spare and Wear Parts 10.1 Spare Parts Lists Figure 24: Open protection hood N° Article Number Article Description P04-TTR14F-02 Protection hood (+ various accessories) P04-TTR12F-01 Telescope slides (+ various accessories) www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 95 of 116...
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Spare and Wear Parts Figure 25: Hood sensor N° Article Number Article Description P04-TTR42F-01 Pointer optical hood sensor (hidden; + accessories if required) P04-TTR18F-01 Optical hood sensor / reflex light barrier www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 96 of 116...
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Article Description P08-TGB01F-01 Sensor housing (+ accessories) W-AM-USB-KABEL-OMNIKEY Reader board USB cable W-AM-OMNIKEY_5121_OH USB reader board Figure 27: Key pad with display N° Article Number Article Description P04-TGB19F-01 Display with P05-TEL35F-03 www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 97 of 116...
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Spare and Wear Parts Figure 28: Photosensor with protective sensor cover N° Article Number Article Description W-ZU-SENSORDECKEL Protective sensor cover <miscellaneous> Photosensor Figure 29: Leveller block N° Article Number Article Description P04-KGB15F-01 Leveller block www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 98 of 116...
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® Perfactory III/IV Spare and Wear Parts Figure 30: Inner view of machine with projector and PC box N° Article Number Article Description <miscellaneous> Projector <miscellaneous > PC box www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 99 of 116...
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Figure 31: Inner view of machine with controller board N° Article Number Article Description P05-TEL03F-02 Controller board T01-TEL03F-01 Figure 32: On/off switch and emergency stop button N° Article Number Article Description www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 100 of 116...
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Emergency stop button + label Figure 33: 60mm objective N° Article Number Article Description P05-TPJ25F-0x 60mm objective Figure 34: 75mm objective N° Article Number Article Description P05-TPJ24F-03 75mm objective, new with iris diaphragm www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 101 of 116...
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® Perfactory III/IV Spare and Wear Parts Figure 35: 85mm objective N° Article Number Article Description P05-TPJ26F-01 85mm objective www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 102 of 116...
® Perfactory III/IV Spare and Wear Parts 10.2 Wear Parts Figure 36: Hood lift and build platform N° Article Number Article Description <miscellaneous> Hood lift (miscellaneous parts) <miscellaneous> Build platform www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 103 of 116...
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® Perfactory III/IV Spare and Wear Parts Figure 37: Slide (left/right) N° Article Number Article Description P04-TTR03F-01 Slide (left) P04-TTR02F-01 Slide (right) www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 104 of 116...
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® Perfactory III/IV Spare and Wear Parts Figure 38: Z axis N° Article Number Article Description P04-TTR23F-02 Z axis www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 105 of 116...
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Figure 39: Basement slide (left/right) N° Article Number Article Description P04-KGB08F-01 Basement slide (left) P04-KGB03F-01 Basement slide (right) Figure 40: Spring (big) basement slide front N° Article Number Article Description P04-TGB34F-02 Spring (big) www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 106 of 116...
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Figure 41: Spring (small) basement slide back N° Article Number Article Description P04-TGB33F-02 Spring (small) Figure 42: Basement slide with spring- loaded thrust piece N° Article Number Article Description Y04-TGB54F-02 Spring-loaded thrust piece www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 107 of 116...
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Keypad Figure 44: Inner view of machine with fans N° Article Number Article Description P04-TEL80F-01 Upper fan 5 V (Perfactory III) P11-TEL01F-01 Upper fan 24 V (Perfactory IV) P04-KGB14F-01 Main fan www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 108 of 116...
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Figure 45: Fan covering with filter N° Article Number Article Description <miscellaneous> Filter mat (for main fan) Figure 46: Wheels N° Article Number Article Description P04-TGB44F-02 Wheel without locking brake P04-TGB22F-02 Wheel with locking brake www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 109 of 116...
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Article Description P04-TTG01F-01 Stepping motor big (+ accessories if required) P04-TTR37F-01 Stepping motor small (+ accessories if required) Figure 48: Tilting gear N° Article Number Article Description P04-MTG01F-02/ -03 Tilting gear www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 110 of 116...
Pour remaining photopolymer back into the material bottle or dispose of it (see section 11.4 Disposal/Recycling). Remove the basement and the calibration plate and pack it separately (see section 7.4 Basement Change). www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 111 of 116...
• Waste disposal number photopolymers/uncleaned packagings: 070208 For more information on disposal/recycling, see the relevant safety data sheets supplied with the photopolymers. If you still have questions concerning disposal/recycling, contact the manufacturer! www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 112 of 116...
For the cleaning and post-curing of the parts, the following installations and devices are required: • Cleaning room with extractor IMPORTANT ® Make sure that the extraction is sufficient. EnvisionTEC recommends an air change of 25 m /h per m effective surface of the laboratory as described in EN 13779.
Machine Components ....... 28 Diagnostic Menu ....... 43 Machine Construction ....... 26 Dismantling ........111 Machine Description ......25 Disposal ......... 112 Machine Labels ........ 23 DLP Calibration ........ 50 Main Fan www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 114 of 116...
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Switching off ........61 Personal ........19 Switching on ........61 Protection Hood ........ 28 Purpose ..........8 Tag Reader ........31 Target Group ........8 Recycling ........112 Technical Data ........33 www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 115 of 116...
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® Perfactory III/IV Index Trademarks ........6 Troubleshooting ........ 81 Variants ..........25 Typographic Conventions ....9 Wear Parts ........103 User Information ......... 8 Z Axis..........30 www.envisiontec.com PerfactoryP3P4_UserManual_EN.docx, Version 2.5, 2018-06-08 Page 116 of 116...
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