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Rotary PORTAL LIFT 17 VARIO User And Maintenance Manual

Hydraulic/pneumatic-hydraulic lift
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PORTAL LIFT 17 VARIO
Hydraulic/Pneumatic-hydraulic lift
USER AND
MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
0450-M001-0 | Rev. n° 1 (08-2024)

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  • Page 1 PORTAL LIFT 17 VARIO Hydraulic/Pneumatic-hydraulic lift USER AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL INSTRUCTIONS 0450-M001-0 | Rev. n° 1 (08-2024)
  • Page 2 PORTAL LIFT 17 VARIO Vehicle Service Group BlitzRotary GmbH Hüfinger Straße 55, 78199 Bräunlingen, Germany Tel. +49.771.9233.0 - Fax +49.771.9233.99 E.Mail: info.emea@rotarysolutions.com This document cannot be reproduced, totally or partially, with any means, without authorisation. - This manual is subject to copyright, all rights reserved. Therefore any reproduction or communication, even if partial, of its contents is prohibited without previous (written) authorisation by the manufacturer.

  • Page 3: Table Of Contents

    CHAP. 0 INTRODUCTION ..................5 0.1 Purpose of the instruction manual ..................5 0.2 General safety regulations ....................6 CHAP. 1 SYMBOLS USED IN THIS MANUAL ............7 1.1 Symbols used in the manual ..................... 7 1.2 Editorial symbols ....................... 8 CHAP.
  • Page 4 PORTAL LIFT 17 VARIO CHAP. 8 USING THE LIFT ..................38 8.1 Prohibited use ........................38 8.2 Reasonably foreseeable misuse ..................38 8.3 Use of accessories - Accessories supplied as standard ..........38 8.4 Training of assigned personnel ..................38 8.5 Operating precautions .....................

  • Page 5: Chap. 0 Introduction

    PORTAL LIFT 17 VARIO CHAP. 0 INTRODUCTION 0.1 Purpose of the instruction manual CAUTION! - This manual forms an integral part of the product and must accompany the lift throughout its service life. - For this reason, it should be kept where it is readily accessible so it can be consulted whenever required.

  • Page 6: General Safety Regulations

    PORTAL LIFT 17 VARIO 0.2 General safety regulations CAUTION The lift may only be used by trained, authorised personnel who have read and fully understood this manual. The operator must be author- ised by the plant supervisor. CAUTION The lift and its safety devices may not be altered or modified nor the safety devices by-passed in any way.

  • Page 7: Chap. 1 Symbols Used In This Manual

    PORTAL LIFT 17 VARIO CHAP. 1 SYMBOLS USED IN THIS MANUAL 1.1 Symbols used in the manual SYMBOLS Caution! Caution! Electricity hazard Caution! Suspended loads hazard Caution! Handle using fork-lift or pallet truck Caution! Hand crushing hazard Caution! Moving parts hazard No access to unauthorised personnel Mandatory.

  • Page 8: Editorial Symbols

    PORTAL LIFT 17 VARIO 1.2 Editorial symbols In the Instruction Manual, some symbols are used to draw the reader's attention to particularly important aspects. Safety-related information is identified by the use of the appropriate term (DANGER, WARNING, CAUTION) together with the associated safety symbol describing the severity of the risk.

  • Page 9: Chap. 2 Presentation Of The Lift

    PORTAL LIFT 17 VARIO CHAP. 2 PRESENTATION OF THE LIFT 2.1 Description of the lift Product name: Lift for commercial motor vehicles Product description: Two-column hydraulic/pneumatic-hydraulic lift The lift consists of the following elements: (1) Master column (2) Slave column...

  • Page 10: Description Of The Lift

    PORTAL LIFT 17 VARIO 2.2 Description of the lift By referring to the table, it is possible to identify the types of accessories that may be used with this lift: ACCESSORIES INCLUDED IN THE SUPPLY Rollers Ø59.5 114588 (Only used for bus pits) Rollers Ø75...

  • Page 11: Intended Use

    PORTAL LIFT 17 VARIO 2.3 Intended use The product is intended for raising commercial vehicles in accordance with the applicable regulation, Machinery Directive 2006/42/EC; the lifting capacity is indicated on the serial number plate (17,000 kg). The lift has been designed for indoor use where it is protected from the effect of the wind.

  • Page 12: Chap. 3 Technical Data

    PORTAL LIFT 17 VARIO CHAP. 3 TECHNICAL DATA 3.1 Outline and dimensions MAX1600 MIN 738 max132.5 min 0 adjustable traverse for each side MAX 84 MIN56 adjustable roller max775 min 510 min 1011 max 1276 to sum 56mm for each value if the rollers are their maximum extension...
  • Page 13 PORTAL LIFT 17 VARIO 1 blocks used 2 blocks used traverse lenght to use accessory traverse lenght to use accessory traverse lenght to use accessory Ø75 mm Ø59,5 mm range where it's possible to place the pick up distance between arms to assembly accessory...
  • Page 14 PORTAL LIFT 17 VARIO 3 blocks used 4 blocks used traverse lenght to use accessory 1058 traverse lenght to use accessory Ø75 mm Ø59,5 mm range where it's possible to place the pick up distance between arms to assembly accessory...

  • Page 15: Technical Specifications

    PORTAL LIFT 17 VARIO 3.2 Technical specifications TECHNICAL SPECIFICATIONS Lifting capacity (kg) 17000 Lift ascent time (s) (unladen) Ø10 Lift descent time (s) (unladen) Ø10 Lift ascent time (s) (with maximum load) Ø10 Lift descent time (s) (with maximum load) Ø10...

  • Page 16: Machine Identification Data

    PORTAL LIFT 17 VARIO 3.4 Machine identification data The lift identification plate, which may be found on the Slave column, bears the following information: (1) Manufacturer (2) Lifting capacity (3) Serial number (4) Year of manufacture (5) Model CAUTION Under no circumstances tamper with, engrave, alter in any way or attempt to remove the machine identification plate;...

  • Page 17: Main Lift Controls

    PORTAL LIFT 17 VARIO 3.5 Main lift controls The machine is equipped with control and indicator devices, which must be used to ensure correct machine operation and monitoring during use. The machine, settings and formats are managed by operators by means of a set of devices:...

  • Page 18: Control Push-Button Panel

    PORTAL LIFT 17 VARIO 3.5.1 Control push-button panel The push-button control panel consists of the following buttons: (1) Emergency stop pushbutton; (2) Up button; (3) Down button; (4) Jack release button. 0450-M001-0...

  • Page 19: Hydraulic System

    PORTAL LIFT 17 VARIO 3.6 Hydraulic system 3.6.1 Hydraulic system assembly diagram System code: 0450004010 132843 L = 1300 mm 203126 250001 950510050 203126 950510050 304012C 309560 399008 250001 309557 304012C 045010940 399008 239019 399008 399008 045010940 239019 305032C 399008...

  • Page 20: Hydraulic System Diagram

    PORTAL LIFT 17 VARIO 3.6.2 Hydraulic system diagram System code: 0450004010 STOP EMERGENCY PUMP REALEASE Pneumatic circuit PARKING Ref. Description Ref. Description Tank Cylinder p2 Air inlet Self-compensating flow rate adjustment valve Oil delivery Alignment valve Control panel Shut-off valve...

  • Page 21: Pneumatic System

    PORTAL LIFT 17 VARIO 3.7 Pneumatic system System code: 045004020_02 STOP EMERGENCY Open 057750010 Close 057750010 133031 DOWN Close 133031 133343 PARKING Close 133078 317029 133342 L 1520 mm 317004 L 250 mm 133074 133342 317004 133075 133371 L 650 mm...

  • Page 22: Chap. 4 General Safety Regulations

    PORTAL LIFT 17 VARIO CHAP. 4 GENERAL SAFETY REGULATIONS 4.1 Indication of residual risks Our lift has been designed and built to the highest standards, ensuring compliance with the requirements set out in the applicable directives. A thorough risk analysis has been carried out and the hazards have been eliminated, wherever possible.

  • Page 23: Safety Plates And/Or Labels

    PORTAL LIFT 17 VARIO 4.2 Safety plates and/or labels The lift includes plates and labels used to identify the machine, capacity, instructions and electrical system. If these symbols are damaged, replace them by requesting them from the manufacturer. Labels and other hazard warning devices Ref.

  • Page 24: Additional Safety Labels

    PORTAL LIFT 17 VARIO 4.2.1 Additional safety labels If the minimum safety distance of 25mm between the walls of the pit and the columns of the lift cannot be ensured, the "Danger of hand crushing" symbol must be applied on the lift.

  • Page 25: Suitability For Use

    PORTAL LIFT 17 VARIO 4.3 Suitability for use This product has been manufactured in compliance with the European Directive 2006/42/EC. Pursuant to standard EN 1494, the coefficients used for the tests are as follows: - 1.5 for the static test;...

  • Page 26: Chap. 5 Installation Requirements

    PORTAL LIFT 17 VARIO CHAP. 5 INSTALLATION REQUIREMENTS 5.1 Minimum requirements for installation site Check that the area where the machine is to be installed meets the following requirements: - The lift may only be operated in closed environments, where there is no danger of explosion or fire.

  • Page 27: Chap. 6 Transport And Handling

    PORTAL LIFT 17 VARIO CHAP. 6 TRANSPORT AND HANDLING 6.1 Handling and moving the packaging The centre of gravity of the package is identified on the package by the relevant symbol. The centre of gravity is calculated each time by the relevant personnel during packaging.

  • Page 28: Handling The Lift

    PORTAL LIFT 17 VARIO 6.2 Handling the lift When transferring the lift to the selected installation point (or when repositioning it at a later date), make sure to: - Lift it carefully, using suitable load bearing equipment, ensuring it is in good working order, and coupling it to the designated lifting points (see figure).

  • Page 29: Chap. 7 Installation

    PORTAL LIFT 17 VARIO CHAP. 7 INSTALLATION 7.1 Instructions for installation The lift is supplied with both types of rollers for installation in a pit: • Ø59.5 mm • Ø70 mm The Ø59.5 rollers are assembled on the machine at shipping.

  • Page 30: Floor-Level Sliding Carriages - Installation On L-Guide

    PORTAL LIFT 17 VARIO 7.1.1 Floor-level sliding carriages - Installation on L-guide Proceed as follows to install the lift: - Identify the dimensions of the pit (1) where the lift has to be installed. - Check the dimensions of the roller sliding guides (4) of the pit. If necessary, disassemble the Ø59.5 rollers (5) and replace them with Ø75 rollers.

  • Page 31: Floor-Level Sliding Carriages - Installation On C-Guide

    PORTAL LIFT 17 VARIO 7.1.2 Floor-level sliding carriages - Installation on C-guide Proceed as follows to install the lift: - Identify the dimensions of the pit (1) where the lift has to be installed. - Check the dimensions of the roller sliding guides (6) of the pit. If necessary, disassemble the Ø59.5 rollers (5) and replace them with Ø75 rollers.
  • Page 32 PORTAL LIFT 17 VARIO - Position the sliding carriages (5) within the C-guide (6) installed on the pit. - Operate on the fastening devices (4) to adjust the width of the lift until the sliding carriages are within the C-guide on the opposite side.
  • Page 33 PORTAL LIFT 17 VARIO - Operate on the fastening devices (4) and adjust the width of the crossbeam, observing the distances 0 and +132 mm as shown in the drawing. - Install the required spacers (7) using the relevant fastening devices (8).

  • Page 34: Crossbeam Not Flush With The Floor

    PORTAL LIFT 17 VARIO 7.1.3 Crossbeam not flush with the floor Proceed as follows to install the lift: - Remove the fastening screws (1). - Lift the lift (2) using the appropriate lifting devices (3). - Bring the crossbeam (4) flush with the floor.

  • Page 35: Filling The Hydraulic Circuit

    PORTAL LIFT 17 VARIO 7.2 Filling the hydraulic circuit Proceed as follows to fill the hydraulic circuit: - -Remove the fixed guards (1) by means of the fastening devices (2). - Open valve (3) to bypass the Master Slave branch.

  • Page 36: Venting Air From The Hydraulic Circuit

    PORTAL LIFT 17 VARIO 7.2.1 Venting air from the hydraulic circuit Proceed as follows to remove air from the hydraulic circuit: - Bring the lift to the maximum height. - Open the valves (1). - After venting air, close the valves (1).

  • Page 37: Pneumatic Connection

    PORTAL LIFT 17 VARIO 7.3 Pneumatic connection The pneumatic connection is performed by connecting the supply pipe (not supplied) to the relevant fitting. The main supply pneumatic duct must be created with piping having the characteristics described in the pneumatic diagram.

  • Page 38: Chap. 8 Using The Lift

    PORTAL LIFT 17 VARIO CHAP. 8 USING THE LIFT 8.1 Prohibited use The following is strictly forbidden: - Using the beam for a purpose other than the purposes described in this manual; - Using the lift to raise people or animals;...

  • Page 39: Operating Precautions

    PORTAL LIFT 17 VARIO 8.5 Operating precautions The operator must also observe the following safety procedures: - Check that no hazardous situations arise while work is being carried out. Stop the machine immediately if any malfunctions are observed and contact the technical service department of your authorised dealer.

  • Page 40: Identification Of Controls And Relevant Functions

    PORTAL LIFT 17 VARIO 8.6 Identification of controls and relevant functions CAUTION Position the load centring the gate with respect to the pad supports. CAUTION During the raising/lowering operations, the operator must stand so as to have full visibility over the lift and the load.
  • Page 41 PORTAL LIFT 17 VARIO Parking: - During the lifting phase, the mechanical safety device will lock on the support. Lowering: - Press button (1) to lower the lift. CAUTION If the lift does not lower, it means that it is against the mechanical safety device.
  • Page 42 PORTAL LIFT 17 VARIO Handling: - Operate on the grip handles (1) to move the lift along the guides located in the pit. 0450-M001-0...

  • Page 43: Chap. 9 Safety Devices

    PORTAL LIFT 17 VARIO CHAP. 9 SAFETY DEVICES 9.1 General warnings The safety components described in this paragraph are designed to guarantee optimal, safe machine operation. Therefore, we recommend inspecting them at regular intervals, checking that they are clean and that they operate correctly (where possible).

  • Page 44: Maintenance

    PORTAL LIFT 17 VARIO CHAP. 10 MAINTENANCE 10.1 Maintenance activities IMPORTANT After the lift has been in service for 10 years, a residual service life assessment should be conducted by a qualified technician, preferably authorised the manufacturer. 10.1.1 Every 50 operating hours...

  • Page 45: Every 300 Operating Hours

    PORTAL LIFT 17 VARIO 10.1.3 Every 300 operating hours Changing the control unit oil - Completely lower the lift. - Disconnect the oil delivery pipe (1) from the distribution block (2). - Insert pipe (1) into an appropriate container to collect oil.

  • Page 46: Every Three Months

    PORTAL LIFT 17 VARIO 10.1.4 Every three months Sliding guides Lubricate the shoe sliding guides using grease. 10.1.5 Adjusting sliding shoes The following is the procedure to adjust the sliding shoes: - Completely lift the lift. - Remove the plug (1).

  • Page 47: Scheduled Maintenance Plan

    PORTAL LIFT 17 VARIO 10.2 Scheduled maintenance plan TIME Type of MAINTENANCE POSITION* CRITICALITY interval MAINTENANCE plan On column STICKERS Check and replace any damaged or illegible safety stickers. On arm MEDIUM support ARMS Check the condition, wear or damage of pads and replace if necessary.

  • Page 48: Troubleshooting

    PORTAL LIFT 17 VARIO 10.3 Troubleshooting The following is a list of some of the potential malfunctions that may occur when operating the bridge. The Manufacturer declines all and any responsibility for damage to people, animals and property attributable to use of the lift by unauthorised personnel. In the event of a malfunction, please contact the technical service department promptly to receive advice about how to carry out and repairs and/ or adjustments in maximum safety, thus avoiding the risk of damage to people, animals and property.
  • Page 49 PORTAL LIFT 17 VARIO Issues Cause Operation The pump reaches the maximum Check the hydraulic fittings. Tighten if necessary. pressure but does not remain pressurised Check the ball of the delivery valve. Replace the gaskets. Leaks from connected equipment. Repair and check the sealing.
  • Page 50 PORTAL LIFT 17 VARIO PAGE LEFT BLANK FOR LAYOUT REQUIREMENTS 0450-M001-0...

  • Page 51: Chap. 11

    PORTAL LIFT 17 VARIO CHAP. 11 SPARE PARTS 11.1 How to order spare parts Indicate the following to receive the desired spare parts: • Machine model • Year of manufacture • Serial number On the first page of the manual: 0450-M..-..
  • Page 52 PORTAL LIFT 17 VARIO ASSEMBLY, ARREST MECHANICAL 31.5° 0450-M001-0...
  • Page 53 PORTAL LIFT 17 VARIO CODE DESCRIPTION 133352 BUFFER GN 352-20-10-M6-S-55 236007 FLAT WASHER 10,5X21X2 6592 ZN FOR M10 703101 HEXAGONAL NUT M6 703410 FLAT WASHER M6 045010720 HAMMER 04501083P COMBINED HAMMER SUPPORT 045010890 SHORT TOOTHED STOP SPRING ZNT DIEDROGENATE 052613020...
  • Page 54 PORTAL LIFT 17 VARIO ASSEMBLY, FEMALE FIXED COLUMN FOR MASTER CYLINDER 0450-M001-0...
  • Page 55 PORTAL LIFT 17 VARIO CODE DESCRIPTION 110864 BEARINGS GSM-4550-40 114588 ROLLER 45/59.5/35 - BALL, GL 243022 SEEGER EST.50 7435 700211 SCREW HEXAGONAL HEAD M10X25 702882 EYEBOLT M10 DIN 580 703103 NUT M10X1.5 704028 RING ROLLER 33353311 ROLLER UNIVERSAL FOR RIGID CHASSIS D75...
  • Page 56 PORTAL LIFT 17 VARIO ASSEMBLY, FEMALE FIXED COLUMN FOR SLAVE CYLINDER 0450-M001-0...
  • Page 57 PORTAL LIFT 17 VARIO CODE DESCRIPTION BEARINGS GSM-4550-40 110864 ROLLER 45/59.5/35 - BALL, GL 114588 243022 SEEGER EST.50 7435 700211 SCREW HEXAGONAL HEAD M10X25 702882 EYEBOLT M10 DIN 580 703103 NUT M10X1.5 704028 RING ROLLER 33253311 ROLLER UNIVERSAL FOR RIGID CHASSIS D75...
  • Page 58 PORTAL LIFT 17 VARIO PORTAL LIFT ASSEMBLY 0450-M001-0...
  • Page 59 PORTAL LIFT 17 VARIO CODE DESCRIPTION 04501034P ASSY, FEMALE FIXED COLUMN FOR MASTER CYL. 04501049P WA.MALE COLUMN MASTER 04501056P MTG. MASTER CYLINDER P1 04501000P CROSSBAR WITH ARMS 04501068P WA.MALE COLUMN SLAVE 04501069P ASSY, FEMALE FIXED COLUMN FOR SLAVE CYL. 04501073P MTG.
  • Page 60 PORTAL LIFT 17 VARIO PORTAL LIFT ASSEMBLY 0450-M001-0...
  • Page 61 PORTAL LIFT 17 VARIO CODE DESCRIPTION 04501041P WA.SX ROLLERS GUIDE FOR ARM 603030 RADIAL BEARING 6000 2Z 242003 ELASTIC RING UNI 7437 M10 04501047P WA.DX ROLLERS GUIDE FOR ARM 236006 FLAT WASHER UNI 6592 M8 238006 ELASTIC WASHER UNI 1751 M8...
  • Page 62 PORTAL LIFT 17 VARIO PORTAL LIFT ASSEMBLY 0450-M001-0...
  • Page 63 PORTAL LIFT 17 VARIO CODE DESCRIPTION 309546 VALVE CTR LOWERING STF14 L.6 312113 NIPPLES 1/4M X 1/4M A.001702 250001 WASHER COPPER 10X6X1.5 203126 TE M6X8 5739 ZN 04501097P OIL RECOVERY TANK WELDED 309154 3/2-WAY VALE, G1/8 OR G1/4 CAMOZZI 338-035...

  • Page 64: Disposal-Scrapping

    PORTAL LIFT 17 VARIO CHAP. 12 DISPOSAL-SCRAPPING 12.1 DISASSEMBLY The lift should only be disassembled by authorised specialised personnel. (1) Drain the oil tank. Dispose of the hydraulic oil and operating fluids as described in chapter 11.3. (2) Eliminate any grease and other chemicals. Dispose of as described in chapter 11.3 (3) The lift should be disassembled by repeating the assembly procedure in reverse order (see chap.

  • Page 65: Disposal

    PORTAL LIFT 17 VARIO 12.3 DISPOSAL Environmental procedures for disposal Prevention of environmental risks. Avoid contact with or inhalation of toxic substances, such as hydraulic fluid. Oils and lubricants are water pollutants as defined by the terms of the WGH water management law.

  • Page 66: Chap. 13

    PORTAL LIFT 17 VARIO CHAP. 13 DECLARATION OF CONFORMITY 0450-M001-0...
  • Page 67 PORTAL LIFT 17 VARIO PAGE LEFT BLANK FOR LAYOUT REQUIREMENTS 0450-M001-0...
  • Page 68 PORTAL LIFT 17 VARIO INSTALLATION REPORT CHECK PERFORMED TO BE COMPLETED BY THE INSTALLER Lift model____________________ Serial number_______________________ Check the floor is suitable Ascent and descent command Checking the tightening torque Checking proper sliding of the arms Check proper insertion and disconnection of mechanical stopping devices...

  • Page 69: Periodic Inspection

    PORTAL LIFT 17 VARIO PERIODIC INSPECTION Check performed Ascent and descent command Checking the tightening torque Checking proper sliding of the arms Check proper insertion and disconnection of mechanical stopping devices Checking lubrication of sliding guides Checking the presence and location of stickers...
  • Page 70 PORTAL LIFT 17 VARIO UNSCHEDULED MAINTENANCE AND REPAIRS 0450-M001-0...

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