MP Filtri CML3 Service And Maintenance Manual

Compact portable contamination monitor
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CONTAMINATION
MONITORING
PRODUCTS
INSTALLATION,
SERVICE AND
MAINTENANCE MANUAL
CML3
COMPACT PORTABLE
CONTAMINATION
MONITOR
EN
T
PASSION
PERFORM

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Summary of Contents for MP Filtri CML3

  • Page 1 CONTAMINATION MONITORING PRODUCTS INSTALLATION, SERVICE AND MAINTENANCE MANUAL CML3 COMPACT PORTABLE CONTAMINATION MONITOR PASSION PERFORM...
  • Page 3: Product Overview

    Easy to master, the new CML3 has been specially designed to open up the latest in contamination control technology to everyone from fl eet service engineers to specialist technicians seeking an advanced hydraulic health check on critical systems.
  • Page 4: Product Presentation

    ISO 4406, NAS 1638, AS 4059E&G Tables 1 and 2, ISO 11218, GBT 14039, GJB 420B, GOST 17216 The CML3 incorporates a connector for power as well as separate USB connections for connection to a personal computer for remote monitoring; settings access; and direct download to a USB memory stick.
  • Page 5 The USB data stick icon appears on the right-hand side of the screen when the data stick is plugged in. The arrow icon pointing to the icon is visible when the CML3 tries to write the log file to the data stick. A successful download is denoted by a green tick emblem.
  • Page 6 Automatic Particle Counters Contamination Monitors...
  • Page 7: Declaration Of Conformity

    BS EN 62262:2002 Degrees of Protection Provided for Electrical Equipment against External Mechanical Impacts (IK Code) • BS EN 60721-3-4: 1995 Part 3: Classi cation of Groups of Environmental Parameters and their severities, Section 3.4 Date: Sept 2024 Signed: Kris Perks (Engineering Director) on behalf of MP Filtri UK Ltd Automatic Particle Counters Contamination Monitors...
  • Page 8: Table Of Contents

    Page PRODUCT OVERVIEW Product Presentation EC Declarations of Conformity Table of Contents GENERAL WARNINGS General warnings and information for the recipient General safety warnings Dangers and Hazards that cannot be eliminated Personal Protective Equipment Precautions related to product handling of the Liquid Crystal Touchscreen display TRANSPORT AND STORAGE Transportation and Storage Transportation and Handling Conditions...
  • Page 9 5.3.8 Erase Logs 5.3.9 Printer Settings 5.3.10 Simulation 5.3.11 Language 5.3.12 Brightness Slider Online Mode CML3 removal and product maintenance Disposal 6 Spare Parts Spare parts list Accessories 7 Troubleshooting / FAQ Misuse of product Fault Finding Automatic Particle Counters...
  • Page 10: General Warnings

    1 General warnings and information for the operator 1.1 General safety warnings Do not operate, maintain or carry out any procedure before reading this manual. Any individual operating the unit shall wear the following Personal Protective Equipment: - Protective eyewear - Safety shoes - Gloves - Overalls (or other suitable protective clothing)
  • Page 11 GENERAL WARNINGS To allow rapid identification of the employees who must read this manual, definitions have been used with the following meaning: This is any individual whose task is to use the machine for production purposes. The operator is aware of all the measures taken by the machine manufacturer in order to eliminate any source OPERATOR of injury risk in the workplace and takes into account the operational constraints.
  • Page 12: Dangers And Hazards That Cannot Be Eliminated

    2.1 Transportation and handling conditions The unit is shipped in a cardboard box with appropriate protective packaging and these should be recycled accordingly where possible. The packed weight of the CML3 and accessories is 11 kg (24 lbs) 2.2 Storage The unit should be stored in a suitable location away from the production area when not in use.
  • Page 13: Warranty, Limitations And Disclaimers

    How to obtain service? To obtain service under the terms of this warranty, the customer is required to notify MP Filtri before the expiration of the warranty period and to return the item in accordance with MP Filtri product return policy. Any product returned for warranty repair must be accompanied by a full fault report specifying the symptoms and the conditions under which the fault occurs.
  • Page 14: Warranty On Recalibration

    MP Filtri Ltd maintains a policy of product improvement and reserves the right to modify the specifications without prior notice. 3.1 Warranty on Recalibration The CML3 is guaranteed for 12 months upon receipt of the product, subject to it being used for the purpose intended and operated in accordance with this User Guide.
  • Page 15: Download Area

    PRODUCT DOCUMENTATION 3.2 Download Area Please scan the QR codes below to get updated electronic version of the related document. CONTAMINATION MONITORING CMP View Software CMP View Software PRODUCTS General catalogue Quick Guide Software multilingual Download Software Download Select your language and download PDF Automatic Particle Counters...
  • Page 16: Technical Specification

    4.Technical Specification 4.1 Performance Technology LED Based Light Extinction Automatic Optical Contamination Monitor Particle Sizing >4, 6, 14, 21, 25, 38, 50, 70 μm Reporting Standards ISO 4406; NAS 1638; AS4059 Rev E, Table 1; AS4059 Rev E, Table 2 AS4059 Rev G, Table 1;...
  • Page 17: Physical Attributes

    TECHNICAL SPECIFICATION 4.3 Physical attributes Dimensions Width: 352 mm (13.8”). Height: 149 mm (5.8”) - not including handle. Depth: 297 mm (11.7”) Weight 7.7 kg (17 lbs) - with accessories: 10 kg (22lbs) Hydraulic Connections Online mode: (High pressure) M16 x 2 (test point) 4.4 Fluid characteristics Fluid compatibility M: Mineral Oils, Synthetic fluids and diesel...
  • Page 18: Dimensions

    4.7 Dimensions 4.8 Designation & Ordering code COMPACT PORTABLE CONTAMINATION MONITOR CML3 Configuration example: Series CML3 Compact portable contamination monitor Sensor options: Moisture With moisture and temperature sensor Without moisture and temperature sensor Sensor options: Pressure Without on-screen inlet pressure display...
  • Page 19: Technical Specification

    TECHNICAL SPECIFICATION 5. Product Installation and General Operation 5.1 Installation Each CML3 supplied consists of the following: • 1 x CML3 • 1 x M16x2 Microbore pressure hose, 1500 mm long + pouch • 1 x 2000 mm Quick release waste hose + pouch •...
  • Page 20: Physical Procedure

    The power on/off button is located at the side of the unit, see Section 5.1 (Page 17). Pressing this will cause the CML3 to switch ON and startup screen will show on the display, see Figure 5.2 (page 19). The charging port for the internal lithium ion battery is located directly below the power switch.
  • Page 21: Product Installation

    To progress to the main user screen, select the arrow in the bottom right corner of the screen. Fig. 5.1 - CML3 Flash Screen 5.2.3 Home screen Note: upon initial start-up, the home screen will be blank until tests have been completed.
  • Page 22: Test Reference

    5.2.4 Test reference Home screen - Item 1 Programming of the test reference can be done by pressing the test reference icon. Here you can change the test reference as required, up to 31 characters. (Fig 5.3) To confirm any changes, you must select “OK” with the green tick icon.
  • Page 23: Product Operation

    PRODUCT OPERATION 5.2.9 Printer Home screen - Item 6 Tapping the printer icon (Fig 5.7) will print the last test result in the result format currently displayed on the screen. The printer operates via Bluetooth and is an optional extra. Fig.
  • Page 24: Test Start/Stop Operation

    5.2.13 Test start/stop operation Home screen - Item 10 Fig. 5.13 Selecting this icon will start and a sample/test. (Fig 5.13) During a test the icon will ‘fill’ to show how much of the sample volume has been performed. 5.2.14 Manual flush operation Home screen - Item 11 Selecting this icon will allow a free flow of fluid through the unit.
  • Page 25: Settings Menu

    PRODUCT OPERATION 5.3 Settings menu Home Screen - Item 5. Selecting this icon (Fig 5.21) will bring up the settings screen (Fig 5.22). This will allow you to modify settings in further detail. Fig. 5.21 Fig. 5.22 - Settings screen Items: RH test enabled Erase log...
  • Page 26: Water Content

    5.3.3 Diagnostics Settings Menus - Item 17 This icon is to view the diagnostics screen (Fig 5.25). This is not accessible by end user and is only for MP Filtri personnel during calibration / repair. Fig. 5.25 5.3.4 Contamination tolerance limits Settings Menus - Item 18 This icon allows access to setting of the alarm levels associated with the selected reporting format.
  • Page 27 PRODUCT OPERATION ISO 4406 / GBT 14039 alarm levels ISO4406 represents cleanliness using codes for the number of particles greater than 4, 6 and 14 μm. These codes can be used as limits for the alarms by selecting the ISO 4406 test format and then entering values as required (fig. 5.28). Fig.
  • Page 28 AS4059E Table 1 / ISO 11218 / AS4059G Table 1 / GJB 420 B alarm levels These four standards are similar except for terminology and reporting format. The actual numeric sizes and class thresholds are the same. Should an alarm exceed the programmed level, the corresponding format will show in the appropriate code/class (fig. 5.31) Figure 5.31 Automatic Particle Counters...
  • Page 29: Historical Results And Trend Monitoring

    5.3.5 Historical results and trend monitoring To gain access to historical data, connect your CML3 device to a PC or Mac via the USB C cable port. You can also connect via a USB data stick with results exported from your machine.
  • Page 30: Erase Logs

    5.3.11 Language Settings Menus - Item 24 The CML3 is equipped with multiple languages, the default language is set to English (Fig 5.40). To alter to a preferred language, press the language icon, a selection window will open. Select the language required, the window will close, and the language will automatically change to your selection.
  • Page 31: Brightness Slider

    Step three: The CML3 is now ready to take samples from pressurised systems. The CML3 is now ready to take samples from pressurised systems. To begin sampling set the timer to 2, 5 or 10 minute test time by pressing on the Test time selection button.
  • Page 32: Cml3 Removal And Product Maintenance

    All CML3 products are sent in a cardboard box with appropriate protective packaging and these should be recycled accordingly where possible. Fluids used with the CML3 should be fully drained and disposed of according to EU waste framework directive and ISO 14001 Environmental Management.
  • Page 33: Spare Parts

    For further information please download the Contamination Control Solutions catalogue: 6.2 Accessories Bluetooth Printer: MP Filtri item number: 482.016000 Wireless, Bluetooth 4.0, Direct heat printer with no expensive ink replacement require. Compact, quiet, high-speed printing. Support for Android, for IOS and Windows...
  • Page 34: Troubleshooting / Faq

    • Disconnect power supply to CML3 and then reconnect it. If the CML3 has been subjected to excessive contamination and a blockage is suspected, a flush with a suitable fluid (such as hydraulic mineral oil) may clear the blockage. DO NOT USE ACETONE...
  • Page 35 All data, details and words contained in this publication are provided for use by technically quali ed personnel at their discretion, without warranty of any kind. MP Filtri reserves the right to make modi cations to the models and versions of the described products at any time for both technical and/or commercial reasons.
  • Page 36 WORLDWIDE NETWORK CANADA CHINA FRANCE GERMANY INDIA SINGAPORE UNITED ARAB EMIRATES UNITED KINGDOM ITALY PASSION PERFORM mp ltri.com Scan or click me!

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