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Summary of Contents for Meusburger PSG profiTEMP+
- Page 1 Start-up-, Service- and Operation Manual Condensed Version Condensed Version Rev. 1.00.05 01/2020 Translation of original manual Start-up-, Service- and Operation...
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Page 3: Table Of Contents
Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ profiTEMP+ Typographical Conventions Additional and continuative documents Product safety and quality certification Security References Security References for User Intended use Maintenance Warranty Conditions Transport and Storage Transport Unpacking Storage Lift and carry... -
Page 4: Benefits At A Glance
Chapter 1 profiTEMP+ profiTEMP+ Benefits at a glance Little space requirement. Extended range of function - Innovative functions such as Smart Power Limitation SPL and the further develop- ment of well-known functions, contributing towards process security. Number of zones can be expanded very quickly and easily by Pairing Mode. ... -
Page 5: Typographical Conventions
Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ Typographical Conventions Symbols and conventions are used in this document for faster orientation for you. Symbols With this symbol, references and information are displayed which are decisive Caution for the operation of the device. In case of non-compliance with or inaccurate compliance there can result damage to the device or injuries to persons. -
Page 6: Additional And Continuative Documents
Information on this topic see protocol description Modbus/TCP and the corre- sponding object lists Protocol CANopen Information on this topic see corresponding object lists CAN Firmware, language files All available by Internet see www.meusburger.com 2.2 Product safety and quality certification CE marking Rev. 1.00.05 Subject to technical changes... -
Page 7: Security References
Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ Security References For the hot runner controller profiTEMP+ hereinafter referred to as device (consisting of see Technical Data (page 178)), the following safety instructions must be observed. Before installation, handling or operation of the device, please read through this start-up, ser- vice and operation manual completely and carefully. -
Page 8: Intended Use
Chapter 3 Security References The feet of the device may not be removed. Also, make sure that there is on the right and left side of the housing sufficient distance (desktop housing at least 5 cm ; tower housing at least 8 cm) so that the waste heat can escape. Around the bottom and below the bottom of the device, the air is drawn to cool the heat sink. -
Page 9: Warranty Conditions
Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ 3.4 Warranty Conditions This product is subject to the legal warranty time periods for faults or deficiencies in manufacture. Content of Warranty If a malfunction relatively occurs through the manufacture, the manufacturer/supplier repairs or replaces the non- conforming product, according to their own discretion. -
Page 10: Disposal
Figure 3-2 Illustration of rotation to center of housing before lifting 3.7 Disposal Meusburger Deutschland GmbH as manufacturer within the meaning of ElektroG (Electrical and Electronic Equip- ment), which implements the European WEEE directive 2002/96/EC in German law, is registered under number WEEE registration number DE 66448978 . -
Page 11: Operation
Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ Operation Rev. 1.00.05 Subject to technical changes... - Page 12 Chapter 4 Operation Rev. 1.00.05 Subject to technical changes...
- Page 13 Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ Rev. 1.00.05 Subject to technical changes...
- Page 14 Chapter 4 Operation Rev. 1.00.05 Subject to technical changes...
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Page 15: Technical Data
Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ Technical Data Device specific data on type, article number, serial number, voltage and power see the type plate on the particular profiTEMP+. 5.1 profiTEMP+ Rev. 1.00.05 Subject to technical changes... -
Page 16: System Configuration
14 Chapter 6 System Configuration System Configuration All profiTEMP+ devices are based on a uniform build- and production concept. All components are identical. You can swap freely during maintenance. 6.1 Rear side Hot Runner Controller - Connections Behind the rear side of hot runner controller profiTEMP+ are connections for ... - Page 17 Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ The parts of the desktop housing are identified by: Specification | Label Plug Assignment see specification / wiring diagram Main switch (main switch) Alarm output XM1 Alarm Control fuse (control fuse)
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Page 18: Interfaces And Digital Inputs
16 Chapter 6 System Configuration 6.1.1 Interfaces and Digital inputs 6.1.1.1 Interface XS1 RS485 Serial interface COM RS485 D-SUB, socket Function / signal RS485 RS485 n.a. n.a. RS485 RS485 n.a. n.a. RS485 6.1.1.2 Interface XS2 CAN Interface CANopen D-SUB, plug Function / signal n.a. -
Page 19: Digital Inputs Xm3 Dio
Meusburger Deutschland GmbH Start-up-, Service- and Operation Manual profiTEMP+ 6.1.1.3 Digital inputs XM3 DIO Digital input (24 VDC) 2 Digital inputs D-SUB, socket Function / signal Digital input 1 n.a. Reference potential I * n.a. n.a. Digital input 2 n.a. -
Page 20: Interface Xs5 20 Ma (Option)
The 20 mA interface XS5 is only released by Meusburger Deutschland ., when the device is deployed in markets, where cTU- Vus certification is not applied (not for profiTEMP+ NA). Only one interface can be operated either Interface XS1 RS485 or Interface XS5 20 mA (Option), if both are established. -
Page 21: Alarm Output Xm1 Signal Plug
Function / signal 3 n.a. Illustration HTS plug 4-pole #) 5-pole HTS plug for XM1 is only re- leased by Meusburger Deutschland when the device is deployed in markets, where cTUVus certification is not ap- plied (not for profiTEMP+ NA). -
Page 22: Sensor Inputs And Power Outputs (Output Plug Xa*)
20 Chapter 6 System Configuration 6.1.7 Sensor inputs and power outputs (Output plug XA*) Connect the thermocouples TC of type J, L, K to the sensor inputs and heaters to the control outputs of the con- nection of hot runner mold. Consider terminal assignment (see specifications / wiring diagram). -
Page 23: Replacement Of Single Components
According to the messages on Control&User Interface CUI07 on PC with installed Meusburger Deutschland own PC software (project setup and configuration tool flexotemp- MANAGER or operation software TEMPSoft2) and/or via bus connection to machine control the components are replaced, where necessary. -
Page 24: Htc 06/15 Heating Thermocouple Card - Replace Fuses
Chapter 7 Replacement of single components 7.1 HTC 06/15 Heating Thermocouple Card - Replace fuses Please pay attention to Security Refer- Identify component. ences (page 5)! Working on profiTEMP+ is only allowed in de-ener- Please pay attention to Security References (page gized status of profiTEMP+. - Page 25 Tower housing After reconnection of the power supply and the waiting for the start-up time of all components are either the Meusburger Deutschland own operating and display unit or the visualization of the machine control to check, that profiTEMP+ is running correct after exchange of fuses on the components.
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Page 26: Htc 06/15 Replace Heating Thermocouple Card
Chapter 7 Replacement of single components 7.2 HTC 06/15 Replace Heating Thermocouple Card Please pay attention to Security Refer- Identify component. ences (page 5)! Working on profiTEMP+ is only allowed in de-ener- Please pay attention to Security References (page gized status of profiTEMP+. Working on profiTEMP+ may be carried out by au- thorized and skilled qualified personnel only. -
Page 27: Replace Control&User Interface Cui07
Tower housing After reconnection of the power supply and the waiting for the start-up time of all components are either the Meusburger Deutschland own operating and display unit or the visualization of the machine control to check, that profiTEMP+ is running correct after exchange of the components. -
Page 28: Appendix
See "Start-up-, Service- and Operation Manual profiTEMP+" Version 1.00.05 1.00.04 9/15/2017 First publication. Firmware from version CUI072417A; based on Start-up-, Service- and Operation Manual profiTEMP+ version 1.00.04 (identical version) condensed version Meusburger Deutschland GmbH Voltastraße 2 68519 Viernheim Manufacturer/Suppli- Germany Phone +49 6204 6069 0 www.meusburger.com...
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