Related Manuals for Meusburger PSG profiTEMP
Summary of Contents for Meusburger PSG profiTEMP
- Page 1 Service Manual Hot Runner Controller Rev. 1.00.06 01/2020 Translation of original service instructions...
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Page 3: Table Of Contents
Meusburger Deutschland GmbH Service manual profiTEMP 1 Typographical Conventions 1.1 Additional and continuative documents 2 Security References 2.1 Security References for User 2.1.1 Intended use 2.1.2 Maintenance 2.2 Warranty Conditions 2.3 Transport and Storage 2.3.1 Transport 2.3.2 Storage 3 System Configuration 3.1 Schematic presentation standard series profiTEMP Desktop... - Page 4 6.9 Message Err - Channel data error power controller card 6.10 Message Err - Channel data error Display Unit and/or Controller Unit 6.11 Message hAL - Heater alarm 7 Status LED's 7.1 Status display on Hot Runner Controller Card HCC06 8 Replacement of single components 8.1 Hot Runner Controller Card HCC06 - Replace fuses 8.2 Replace Hot Runner Controller Card HCC06...
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Page 5: Typographical Conventions
Windows (e.g. project) are represented in this way. n.a. Not applicable, not existing 1.1 Additional and continuative documents Brief instructionprofiTEMP Operation OperationprofiTEMP Operating instructions profiTEMP with control panel DU Data sheets and op- Available by Internet see www.meusburger.com erating manuals Rev. 1.00.06 Technical changes reserved... -
Page 6: Security References
Chapter 2 Security References Security References Before installation, handling or operation of the device, please read through this operating in- structions completely and carefully. 2.1 Security References for User All persons, responsible for the mounting/start-up/operation/maintenance/servicing of the device, have to ... -
Page 7: Intended Use
Meusburger Deutschland GmbH Service manual profiTEMP vant, occupational-medical norms have to be obeyed. Unauthorized modifications of the device exclude liability of the manufacturer for resultant damages. Before opening of the device always switch-off the mains switch and unplug the mains plug or make sure that the device is de-energized. -
Page 8: Transport And Storage
Chapter 2 Security References 2.3 Transport and Storage 2.3.1 Transport The hot runner controller is packed fully-mounted in a robust carton, cushioned with foamed material. This assures sufficient protection in normal case. To avoid damage, the hot runner controllers must be transported STANDING. 2.3.2 Storage If you should not put the hot runner controller into operation immediately, store it protected against dirt and mois- ture. -
Page 9: System Configuration
Meusburger Deutschland GmbH Service manual profiTEMP System Configuration All profiTEMP devices are based on a uniform build- and production concept, regardless of desktop. tower or ma- chine integration. All components are identical from desktop to tower. You can swap freely during maintenance. -
Page 10: Schematic Presentation Standard Series Profitemp Tower
Chapter 3 System Configuration 3.2 Schematic presentation standard series profiTEMP Tower Circuit breaker Control fuse Power supply Main switch This schematic presentation is also valid for profiTEMP *** Dt (Desktop with Touch). Reference designation (IEC 81346-2) Item designation OLD Rev. 1.00.06 Technical changes reserved... -
Page 11: Front Side Hot Runner Controller - Display And Operation
Meusburger Deutschland GmbH Service manual profiTEMP 3.3 Front side hot runner controller - Display and Operation Standard series profiTEMP Desktop Display Unit pT-DU 36 Navigation keys Navigation Up/Down; Scroll zone LED display per zone Function keys Zone selection key Direct selection of function... - Page 12 Chapter 3 System Configuration Behind the front side of profiTEMP Desktop/Tower are the fans the Controller Unit pT-CU (Tower) the Ethernet switch The parts are identified by: Specification | Label | Reference designation (IEC 81346-2) Item designation OLD Controller Unit pT-CU G1-G8 M1-M8...
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Page 13: Rear Side Hot Runner Controller - Connections
Meusburger Deutschland GmbH Service manual profiTEMP 3.4 Rear side hot runner controller - Connections Behind the rear side of profiTEMP Desktop/Tower are connections for Power Supply Main switch Control fuse Sensor inputs Power outputs Alarm output ... -
Page 14: Profitemp Adapter Com
Chapter 3 System Configuration 3.4.1 profiTEMP Adapter COM 3.4.1.1 Interface RS485 XS1 Serial interface COM RS485 D-SUB, socket Function and/or signal RS422 RS422 n.a. RS422 RS422 n.a. RS422 3.4.1.2 Interface CAN XS2 Interface CANopen D-SUB, plug Function and/or signal n.a. CAN-L CAN 2 CAN 1... -
Page 15: Digital In- / - Outputs Xm3
Meusburger Deutschland GmbH Service manual profiTEMP 3.4.1.3 Digital in- / - outputs XM3 Digital input (24 VDC), digital output (24 VDC / 500 mA) 4 Digital In- /3 Digital Outputs D-SUB, socket Function and/or signal Digital input 1 Digital input 3... -
Page 16: Profitemp Adapter Eth
Chapter 3 System Configuration 3.4.2 profiTEMP Adapter ETH Interface Ethernet RJ45 RJ45, Socket Interface USB Rev. 1.00.06 Technical changes reserved... -
Page 17: Alarm Output (Signal Plug Xm1)
Meusburger Deutschland GmbH Service manual profiTEMP 3.4.3 Alarm Output (Signal Plug XM1) The alarm output for the signal for enabling of machine/alarm message is implemented as potential-free relay contact (output 1 relay) 4 pole HTS output plug type Wieland 3 pole & PE with counter plug... -
Page 18: Sensor Inputs And Power Outputs (Plug Xa)
Chapter 3 System Configuration Plug Assignment see specification Power Supply Supply profiTEMP 060 Tt (Tower with Touch) 3.4.5 Sensor inputs and power outputs (Plug XA) Connect the thermocouples TC of type J, L, K to the sensor inputs and heaters to the control outputs of the con- nection of hot runner mold. -
Page 19: Left Side Hot Runner Controller - Power Supply, Power Out- & Sensor Inputs
Meusburger Deutschland GmbH Service manual profiTEMP 3.5 Left side hot runner controller - power supply, power out- & sensor inputs Behind the left front side panel of profiTEMP Desktop/Tower are connections for the circuit breaker the power Supply ... -
Page 20: Profitemp Power Plane Pt-Pp-Pcb
Chapter 3 System Configuration 3.5.1 profiTEMP Power Plane pT-PP-PCB 3.5.2 Power Supply Standard wiring: 400V 3P/N/PE Tightening torques 2Nm to tighten the bus bar system 3.5.2.1 Possible variants of power supply Rev. 1.00.06 Technical changes reserved... -
Page 21: Right Side Hot Runner Controller - Power Controller Cards
Meusburger Deutschland GmbH Service manual profiTEMP 3.6 Right side hot runner controller - Power controller cards Behind the right front side panel of profiTEMP Desktop/Tower are the power controller Hot Runner Controller Card HCC06/16 the power supply 24VDC... -
Page 22: Execute Setup
Chapter 4 Execute setup Execute setup After assembling one hot runner controller or replacement of individual components, there must be a re-address- ing of the individual components of the internal CAN bus. Execute function! At initial start-up. After replacement and/or exchange of single components. 4.1 Setup for hot runner controller with control panel DU Execute setup for hot runner controller with control panel DU. - Page 23 Meusburger Deutschland GmbH Service manual profiTEMP Confirm The setup is executed and a bar signalizes the progress. After the end of the setup, the components are shown again. Rev. 1.00.06 Technical changes reserved...
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Page 24: Setup For Hot Runner Controller With Operation Software Tempsoft2
Chapter 4 Execute setup 4.2 Setup for hot runner controller with operation software TEMPSoft2 Execute setup for hot runner controller with operation software TEMPSoft2. Login user admin. Call setting Press key Select service portal Press key Rev. 1.00.06 Technical changes reserved... - Page 25 Meusburger Deutschland GmbH Service manual profiTEMP Should a setup be executed? Press key Confirm Wait for end of function. The result is a list where all de- termined components, during setup, are shown. Rev. 1.00.06 Technical changes reserved...
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Page 26: Operation After Switch On
Chapter 5 Operation after Switch ON Operation after Switch ON 5.1 profiTEMP with control panel DU Immediately after switch ON, all segments of the LED display are light. That identifies that all LED displays are intact. Is the display after switch on not light Reason Trouble Shooting ... -
Page 27: Profitemp With Tempsoft2
Meusburger Deutschland GmbH Service manual profiTEMP 5.2 profiTEMP with TEMPSoft2 The hot runner controller profiTEMP and the installed operation software TEMPSoft2 on TEMP-Touch boot after switch on. The TEMPSoft-Logger, responsible for data collection and supply, is started automatically. Display... -
Page 28: Trouble Shooting
Chapter 6 Trouble Shooting Trouble Shooting Messages are shown to the operator on Touch by operation software TEMPSoft2 on hot runner controller with control panel DU in the LED display on hot runner controller with control panel DU in the LCD display ... -
Page 29: Message Can - Change In System Configuration
Meusburger Deutschland GmbH Service manual profiTEMP 6.1 Message CAn - Change in system configuration After switch-on of the hot runner controller a "Hardware check" is executed. This checks, whether all components in the project setup configured, are existing on the CAN-Bus. - Page 30 Chapter 6 Trouble Shooting The component, the message refers to, is shown in plain- text in the LCD display. Is more than one component af- fected, the LCD display can be scrolled by the navigation keys <component>/Slot ** not existing No LED display on power controller card Is a power controller card missing in the previous step, then...
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Page 31: Message Can - Malfunction Power Controller Card
Meusburger Deutschland GmbH Service manual profiTEMP 6.2 Message CAn - Malfunction power controller card The Hot Runner Controller Card HCC06/16 in the hot runner controller fail due to a hardware problem. Reason Trouble Shooting Check LEDs on power controller card (see chapter Power controller card electrical defect Status display on Hot Runner Controller Card... -
Page 32: Message Can - No More Actual Values
Chapter 6 Trouble Shooting 6.3 Message CAn - No more actual values The message appears during operation, when the CAN-Bus does no longer transfer actual values to the zone. Reason Trouble Shooting The component, that registers the temperature for this zone, does not work any longer;... -
Page 33: Right Component Existing
Meusburger Deutschland GmbH Service manual profiTEMP 6.4 Right component existing After switch-on of the hot runner controller a "Hardware check" is executed. In this case, all specified components in the project setup are checked with the effectively connected components. Is a different component connected, than in the project setup, a message is generated. -
Page 34: Message Fus - Fuse Failure/ Phase Missing
Chapter 6 Trouble Shooting 6.5 Message FUS - Fuse failure/ phase missing The hot runner controller controls the status of fuses in the heating circuit and output an message in case of an defective fuse. A phase failure is also detected and signalized. Reason Trouble Shooting ... -
Page 35: Phase Missing
Meusburger Deutschland GmbH Service manual profiTEMP 6.5.1 Phase missing Is one phase missing, the LED display of profiTEMP with control panel DU, and/or the view Zone in TEMPSoft2 shows a certain systematic view. In the present example of a hot runner controller with 12 zones (2 power control- ler cards), phase L3 is missing. -
Page 36: Message Thy - Thyristor Alarm
Chapter 6 Trouble Shooting 6.6 Message tHY - Thyristor alarm A thyristor alarm indicates a defect of the thyristor on the Hot Runner Controller Card HCC06/16 in the hot runner controller. Since this is a critical error case which can damage the heating circuit due to overheating, the heating circuit is immediately switched off (relay on power controller card OFF). -
Page 37: Message Sys - System Data Error Power Controller Card
Meusburger Deutschland GmbH Service manual profiTEMP 6.7 Message SYS - System data error power controller card A check sum is determined for the system parameters of the Hot Runner Controller Card HCC06/16. Is for some reason for one of these parameters an error detected that can not be corrected, the power controller card gener- ates a system data error. -
Page 38: Message Sys - System Data Error Display Unit And/Or Controller Unit
Chapter 6 Trouble Shooting 6.8 Message SYS - System data error Display Unit and/or Controller Unit A check sum is determined for the system parameters of the Display Unit pT-DU and/or the Controller Unit pT-CU- PCB (without LCD -/LED display). Is for some reason for one of these parameters an error detected that can not be corrected, the Display Unit and/or the Controller Unit generates a system data error. -
Page 39: Message Err - Channel Data Error Power Controller Card
Meusburger Deutschland GmbH Service manual profiTEMP 6.9 Message Err - Channel data error power controller card A check sum is determined for the channel parameters of the Hot Runner Controller Card HCC06/16. Is for some reason for one of these parameters an error detected that can not be corrected, the power controller card gener- ates a channel data error. -
Page 40: Message Err - Channel Data Error Display Unit And/Or Controller Unit
Chapter 6 Trouble Shooting 6.10 Message Err - Channel data error Display Unit and/or Controller Unit A check sum is determined for the channel parameters of the Display Unit pT-DU and/or the Controller Unit pT- CU-PCB (without LCD -/LED display). Is for some reason for one of these parameters an error detected that can not be corrected, the Display Unit and/or the Controller Unit generates a channel data error. -
Page 41: Message Hal - Heater Alarm
Meusburger Deutschland GmbH Service manual profiTEMP 6.11 Message hAL - Heater alarm The heat sink temperature has exceeded the limit value. All outputs on the power controller card are switched off ([P003] Output value = 0). Reason Trouble Shooting Check environmental conditions at installation loca-... -
Page 42: Status Led's
Chapter 7 Status LED's Status LED's 7.1 Status display on Hot Runner Controller Card HCC06 On the power controller Hot Runner Controller Cards HCC06/16 are LEDs, which are only visible after opening of the side with the label. Security References consider! The opening of the cover of the hot runner controller may be carried out by authorized persons only. -
Page 43: Replacement Of Single Components
Meusburger Deutschland GmbH Service manual profiTEMP Replacement of single components According to the messages on Touch by operation software TEMPSoft2 on hot runner controller with control panel DU in the LED display on hot runner controller with control panel DU in the LCD display ... -
Page 44: Hot Runner Controller Card Hcc06 - Replace Fuses
Chapter 8 Replacement of single components 8.1 Hot Runner Controller Card HCC06 - Replace fuses Component identification, according to Message FUS - Please pay attention to Security Refer- Fuse failure/ phase missing. ences! Switch-off hot runner controller. Open hot runner controller Desktop Untighten the 4 screws on the right side panel of the hot runner controller (side with label). -
Page 45: Replace Hot Runner Controller Card Hcc06
Meusburger Deutschland GmbH Service manual profiTEMP 8.2 Replace Hot Runner Controller Card HCC06 Please pay attention to Security Refer- Component identification, according to message. ences! Switch-off hot runner controller. Open hot runner controller Desktop Untighten the 4 screws on the right side panel of the hot runner controller (side with label). - Page 46 Chapter 8 Replacement of single components Switch-on hot runner controller and execute setup Desktop Login to the system as Admin in the basic menu after sys- or Setup for hot runner tem start (see chapter Setup controller with control panel DU). Select functions / menu Select setup and activate it (causes re-addressing of all components).
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Page 47: Remove - Power Supply 24V
Meusburger Deutschland GmbH Service manual profiTEMP 8.3 Remove - Power supply 24V Please pay attention to Security Refer- Switch-off hot runner controller. ences! Open hot runner controller Desktop Untighten the 4 screws on the left side panel of the hot runner controller. - Page 48 Chapter 8 Replacement of single components Insert power supply carefully into the hot runner controller and tighten it. Close hot runner controller Desktop Insert side panel again. Tighten the 4 screws of the side panel. Tower Close side door again. Switch-on hot runner controller Rev.
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Page 49: Replace Display Unit And/Or Controller Unit
Meusburger Deutschland GmbH Service manual profiTEMP 8.4 Replace Display Unit and/or Controller Unit Please pay attention to Security Refer- Switch-off hot runner controller. ences! Open hot runner controller Desktop Untighten the 4 screws of the Display Unit pT-DU on the front side of the hot runner controller. - Page 50 Chapter 8 Replacement of single components Install Display Unit and/or Controller Unit Tower Tighten the 2 screws, where the Controller Unit pT-CU is tightened with. Reference designation K1 U0 Close hot runner controller Desktop Insert Display Unit again. Tighten the 4 screws of the Display Unit pT-DU on the front side of the hot runner controller.
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Page 51: Replace Ethernet Switch
Meusburger Deutschland GmbH Service manual profiTEMP 8.5 Replace Ethernet Switch An Ethernet-Switch is installed, to establish a connection between hot runner controller and Touch-Screen (for op- eration software TEMPSoft2). Please pay attention to Security Refer- Switch-off hot runner controller. ences! - Page 52 Chapter 8 Replacement of single components Install Ethernet-Switch Tower Tighten the 2 screws, where the Ethernet-Switch is tight- ened with. Reference designation K10 U10 Close hot runner controller Tower Insert the front side of the hot runner controller. Tighten the 4 screws on the front side of the hot runner controller.
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Page 53: Replace Touch
Meusburger Deutschland GmbH Service manual profiTEMP 8.6 Replace Touch Please pay attention to Security Refer- Switch-off hot runner controller. ences! Remove Touch-Screen from holder Desktop/Tower Untighten the 4 screws on the rear side of the Touch- Screen. Remove Touch-Screen carefully from holder Caution! Feed lines connected to lower side of the Touch-Screen. -
Page 54: Replace Fan
Chapter 8 Replacement of single components 8.7 Replace fan For Desktop fan from profiTEMP 012 Dd Please pay attention to Security Refer- Switch-off hot runner controller. ences! Open hot runner controller Desktop/Tower Untighten the 4 screws on the front side of the hot runner controller. - Page 55 Meusburger Deutschland GmbH Service manual profiTEMP Remove fan Desktop/Tower Untighten connector on Power Plane Board pT-PP-PCB (reference designation K101-K108 U101-U108). Untighten the 2 screws, where the fan is tightened with. Lift fan out carefully. Reference designation G1-G8 M1-M8 Replace fan...
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Page 56: Screen Calibration Touch Screen
For calibration EWF (enhanced write filter) must first be deactivated (only as user ADMIN pos- sible). Select start/stop/Log Off User Login with user name: ADMIN (ask Meusburger Deutschland for password) Stop operation software with <ALT><F4> Double click on icon „EWF OFF“. (Window open and closes automatically) Continue with Calibration... -
Page 57: Calibration
Meusburger Deutschland GmbH Service manual profiTEMP 9.2 Calibration 1) Call calibration program PenMount Control Panel. 2) The Control Panel of the calibration program is opened. Rev. 1.00.06 Technical changes reserved... - Page 58 Chapter 9 Screen calibration touch screen 3) Set Control Panel to ADVANCED CALIBRATION. Select register TOOLS [1.] - Select ADVANCED CALIBRATION [2.] (turns yellow) - Select register DEVICE [3.]. 4) Select on Register DEVICE in Control Panel - CONFIGURE. Rev. 1.00.06 Technical changes reserved...
- Page 59 Meusburger Deutschland GmbH Service manual profiTEMP 5) Set ADVANCED MODE [1.] to 25 - Start ADVANCED CALIBRATION [2.] by selection. A red square is displayed, that has to be selected by click and hold. TOUCH THE RED SQUARE. HOLD... Is the calibration for this point finished the following message is shown...
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Page 60: Post-Processing
Chapter 9 Screen calibration touch screen 9.3 Post-processing After calibration EWF (enhanced write filter) must necessarily be activated again (only as user ADMIN possible). Double click on icon „EWF ON“. (Window open and closes automatically) Then RESTART the touch necessarily. - SHUTDOWN - RESTART Touch starts automatically. -
Page 61: Appendix
Meusburger Deutschland GmbH Service manual profiTEMP 10 Appendix 10.1 Consumable and Spare Parts Order number Article description Display Unit 025 400-06 pT-DU 06 profiTEMP Display Unit 6 Zones 025 400-12 pT-DU 12 profiTEMP Display Unit 12 Zones 025 400-18 pT-DU 18...
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