Smittybilt SB61448W Installation Instructions Manual

16-20 toyota tacoma rear bumper

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Installation Instructions
16-20 Toyota Tacoma Rear Bumper
Part # S/B61448W
For Technical Support / Warranty Information please call 800-776-0767 EXT 1317
or Email at info@smittybilt.com
16-20 Toyota Tacoma Rear Bumper
Rev 1/18/2023
Part # S/B61448W

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Summary of Contents for Smittybilt SB61448W

  • Page 1 Installation Instructions 16-20 Toyota Tacoma Rear Bumper Part # S/B61448W For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 2: Tools Required

    Introduction Thank you for choosing Smittybilt accessories for your Toyota Tacoma. If you would like to view our full range of available accessories, please visit us at www.smittybilt.com Toyota® and Tacoma® are registered trademarks of Toyota Motor Corporation. Important Notes Before Starting Carefully read through this entire instruction manual thoroughly before attempting to install this part.
  • Page 3: Box Contents

    Box Contents SB61448W BOX CONTENTS ITEM NO. PART NO. DESCRIPTION 1040AA100 BUMPER ASSEMBLY 1040AA200 FRAME MOUNT—DRIVER 1040AA200-M FRAME MOUNT—PASSENGER 1040AA300 D–RING REINFORCEMENT BKT 1040AA800 BSM SENSOR 10X 20AWG WIRE EXT. 1040AA1100 M8 BOLT PLATE 1040AA1200 SENSOR HOLE PLUG TACOMA For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com...
  • Page 4 Hardware Packs SB61448W-01: REAR CAMERA & ROCKLIGHT HARDWARE PART NO. DESCRIPTION 91263A464 M6X1X18 FHCS GR12.9 CZ 94645A205 M6X1 NYLOCK GR10.9 CZ 91100A150 M6 OVERSIZED FLAT WASHER CZ 84-1040AA1400 R CAMERA RELOCATION BRACKET 84-1040AA1300 ROCKLIGHT MOUNT WELDMENT 2958N13 3/8 RUBBER SEALING PLUG...
  • Page 5: Installation Instructions

    Open the box containing your Toyota Tacoma Rear Bumper, check all parts against the Bill of Materials outlined in the first pages of these instructions. If anything is missing, contact Smittybilt Technical Support immediately. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com...
  • Page 6 Then disconnect the light from the wire har- ness by pressing the connector tab (g) and pulling outwards. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 7 1X behind license plate (j) and 2X from the bottom center section of bumper For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 8 Using a 12mm Socket remove 6X M8 Hex screws as shown (l). 2X from each top side and 2X from center section. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 9 Then, using a pick or flat screwdriver pry out the metal retaining clip from top corner (p). For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 10 Make note of driver and passenger side sensors. Do not mix sensors upon reinstall-failure to install correctly requires re-calibration at dealership. BSM Sensors are not compatible with the Smittybilt Swing Gate Package. If a swing gate will be installed, leave BSM Sensors in the OE Bumper.
  • Page 11 (w). Using a non-marring pry tool, remove plastic clip retaining wire harness in tailgate (x). For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 12: Truck Bed

    Passenger side to unclip camera wire harness. Fish wire harness out of the bed floor. Tailgate For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 13 16). Use a T30 Torx Socket and 16X screws previously removed to reinstall plastic tailgate cover. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 14 Step 18 to secure camera to bracket and tighten. (*Prototype shown, actual part may differ from photo) For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 15 Secure using the 2X M6 Nylock Nuts & 2X M6 Oversized Washers provided in PN: SB61448W-01 (Rear (*Prototype shown, actual part may Camera & Rocklight Hardware Pack). Tighten differ from photo) with an 11mm wrench.
  • Page 16 Fish top tab into provided clearance slot (see arrow) then secure using 2X Button Head Hex Drive Screws and 2X M6 Flat Washers (i) from SB61448W-02 (BSM Sensor Install Hardware Pack), and tighten *Repeat step 27-28 on Passenger side.
  • Page 17 (removal of corner parking sensor is recommended as well). Locate Blind Spot Plug on wire har- ness (q). Attach plastic grommet from HWPK SB61448W-02 to protect wire (r). Fish plug through hole provided in bumper (s) and snap plastic grommet into place (t).
  • Page 18 Installation Instructions: Trailer Plug & Light Bar Step 31: Install Trailer Plug Install trailer plug removed from OE bumper to your Smittybilt Rear Bumper. Install as shown and use a Flat Head Screwdriver to snap metal retainers into place. Step 32: Install Light Bar Install the 6”...
  • Page 19 Step 34: Install Frame Mount Brackets Locate PN: 84-1040AA200 (Driver Side Frame Mount), 84-1040AA1100 (M10 Bolt Plate) and PN: SB61448W-03 (Bumper In- stall Hardware Pack). Fish M10 bolt plate (x) from outer side of frame bracket. Insert bracket into frame with cutout (y) facing frame-side with square tube.
  • Page 20 Ring Reinforcement Bkt) (b) to the back section of D-Ring (c). Secure bracket using 2X M12(1.75)x30mm and 2X M12 Oversized Flat Washers from PN: SB61448W-03 (Bumper Install Hardware). Driver side frame outside corner Secure the Reinforcement Bracket to frame (d), passing through the frame and the frame brackets installed in Step 34.
  • Page 21 Confirm all sensors are properly connected to wire harness. After confirmation, reconnect vehicle battery and test functionality of all lights and sensors. Your installation is now complete. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...
  • Page 22: Bolt Torque Specifications

    Use this only as a guide for hardware without a called out torque specification in the instruction manual. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023...
  • Page 23 Rollover and other types of vehicle accidents may result in serious injury or death to you, your passengers and others sharing the road. Smittybilt accessories are decorative and are not intended to reduce or avoid injury or damage in the event of an accident.
  • Page 24 Installation Instructions For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 or Email at info@smittybilt.com 16-20 Toyota Tacoma Rear Bumper Rev 1/18/2023 Part # S/B61448W...

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