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Installation Instructions
Chevy 1500 2019-21
Orion Front Bumper SB612923
WITHOUT OVER-RIDER
WITH OVER-RIDER
Shown with optional winch, 20"and 6" light bars not included, sold separately
For Technical Support / Warranty Information please call 800-776-0767 EXT 1317
Smittybilt, 400 W Artesia, Compton, CA 90220
CHEVY 1500 2019+
REV 8-22-2022
S/B612923
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Summary of Contents for Smittybilt SB612923
- Page 1 WITHOUT OVER-RIDER WITH OVER-RIDER Shown with optional winch, 20”and 6” light bars not included, sold separately For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 2 Metric Socket and Wrench Set Torque Wrench Blue Loctite* or Similar Thread-locker Compound Thank you for choosing Smittybilt accessories for your vehicle If you would like to view our full range of available accessories, please visit us at www.4wheelparts.com For Technical Support / Warranty Information please call 800-776-0767 EXT 1317...
- Page 3 INNER FRAME BRACKET, DRIVER INNER FRAME BRACKET, PASS OUTER FRAME BRACKET, DRIVER OUTER FRAME BRACKET, PASS For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 4 Box Contents & Technical Information Hardware Packs For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 5 Open the box containing your new Orion Bumper, check all parts against the Bill of Materials outlined in the first pages of these instructions. If anything is missing, contact Smittybilt Technical Support immediately. Step 2: Apply the parking brake and chock all 4 tires.
- Page 6 (Fig D.) Save the screws for re- installation. Step: 7 For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 7 (Fig B.) repeat this on the other side. Set the assembly aside for re-installation For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 8 If your vehicle is equipped with a plastic skid plate, remove it and set aside. Note: these will not be re-used. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 9 These will not be re-used Note: DO NOT remove the OE mounting plates from the frame horns. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 10 Step 15: With a 7mm socket or wrench, remove the (20 qty) screws (Fig C.) securing the lower valance to the bumper . The lower valance will not be re-used. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 11 (Fig B.) With a drill and 9/16” bit. Repeat on the outside of other frame rail. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022...
- Page 12 75ft-lbs. Repeat this on the passenger side. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 13 Brackets into the Winch Cradle. (Fig A.) Leave these loose as you may need the adjustability later in the install. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022...
- Page 14 (6 qty) M6x1.0x22 screws and washers. When all the screws are in and you are satisfied with fitment, tighten these screws to 9ft-lbs. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 15 D-ring. (Fig B.) If you aren’t installing a winch or light bars, a plastic plug and black out cover are provided in the kit For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022...
- Page 16 4qty) on each bolt and coat the threads with Blue Loctite* or similar thread locker. Repeat this on opposite side For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 17 When all (4 qty) bolts are installed, tighten them just snug. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 18 (Fig A.) Repeat this on the opposite side. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
- Page 19 Winch Controller, that are available through Amazon and other retailers. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022 S/B612923...
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Page 20: Bolt Torque Specifications
Use this only as a guide for hardware without a called out torque specification in the instruction manual. For Technical Support / Warranty Information please call 800-776-0767 EXT 1317 Smittybilt, 400 W Artesia, Compton, CA 90220 CHEVY 1500 2019+ REV 8-22-2022... - Page 21 Rollover and other types of vehicle accidents may result in serious injury or death to you, your passengers and others sharing the road. Smittybilt accessories are decorative and are not intended to reduce or avoid injury or damage in the event of an accident.
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