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Summary of Contents for Pepperl+Fuchs USi-industry USIS-F264-4E5-V19
- Page 1 USi©-industry System Ultrasonic Sensor System Manual...
- Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...
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Page 3: Table Of Contents
USi©-industry System Contents Introduction........................ 5 Content of this Document ................5 Target Group, Personnel ................5 Symbols Used ....................6 Intended Use ....................7 General Safety Notes..................7 Declaration of Conformity................8 Product Description ....................9 Use and Application ..................9 Ultrasonic Transducer ................. - Page 4 USi©-industry System Contents Parameterization and Analysis with DTM ..............33 Overview .......................33 Menu Item Information ................36 Menu Item Configuration................37 5.3.1 Inputs Tile ......................... 38 5.3.2 Outputs Tile........................39 5.3.3 Evaluation Tile........................44 5.3.4 Interference Handling Tile ....................47 5.3.5 Time Variable Gain (TVG) Tile................... 48 5.3.6 Temperature Compensation Tile ..................
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Page 5: Introduction
USi©-industry System Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •... -
Page 6: Symbols Used
USi©-industry System Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid prop- erty damage. -
Page 7: Intended Use
If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office. -
Page 8: Declaration Of Conformity
This product was developed and manufactured in line with the applicable European standards and directives. Note A declaration of conformity can be requested from the manufacturer. The product manufacturer, Pepperl+Fuchs Group, 68307 Mannheim, Germany, has a certified quality assurance system that conforms to ISO 9001. ISO9001... -
Page 9: Product Description
USi©-industry System Product Description Product Description Use and Application Ultrasonic sensors are used in a wide range of industrial applications as transducers for auto- mation tasks. As acoustic sensors in the air, they are used in various applications as proximity switches or proximity sensors or are used for level measurement, positioning, object and posi- tion detection, etc. -
Page 10: Ultrasonic Transducer
USi©-industry System Product Description Ultrasonic Transducer The ultrasonic transducer as a sensor element is not integrated in the evaluation unit, but is installed separately in the application. It has a special cable with a fixed length and is con- nected to the evaluation unit via an M8 plug. Figure 2.1 Ultrasonic transducer Sensing face... -
Page 11: Evaluation Unit
USi©-industry System Product Description Evaluation Unit You can connect up to two ultrasonic transducers to the USi-industry evaluation unit. The eval- uation unit is the logic of the ultrasonic sensor system, can be parameterized via USB, and forms the interface to the application. The outputs can be pure switching signals (USi-PP) or a combination (USi-AP) of analog signals 4 to 20 mA (IP) or 0 to 10 V (UP) and output additional switching signals. -
Page 12: Accessories
USi©-industry System Product Description OUT LEDs 1.1 ... 2.2 (yellow) LED status Description In operating mode Output has switched. Depending on the parameterization, the LEDs indicate the status of the corresponding outputs according to the object detection. In programming mode ->... -
Page 13: Parameterization Aids
USi©-industry System Product Description 2.5.2 Parameterization Aids The following parameterization aids are available: Designation Description PACTware FDT frame application for operating IODDs and DTMs. Includes the PACTware and PACTware DC versions. Compared to PACTware, the PACTware DC has a "plugin" for quickly and easily establishing connections between sensor and PACTware. -
Page 14: Installation
Check the package contents against your order and the shipping documents to ensure that all items are present and correct. Should you have any questions, direct them to Pepperl+Fuchs. Retain the original packaging in case the device is to be stored or shipped again at a later date. -
Page 15: Connections
USi©-industry System Installation Connections Figure 3.1 X1: M12 plug, 8-pin, for connecting the device cable for supply voltage and outputs Mini-USB socket: covered by yellow stopping plug, for connection to parameterize the sensor Sensor 1: M8 socket, 3-pin, for connecting ultrasonic transducer 1 Sensor 1: M8 socket, 3-pin, for connecting ultrasonic transducer 2 SYN C Sensor 1 Sensor 2... -
Page 16: Connection Of Ultrasonic Transducers To The Evaluation Unit
USi©-industry System Installation 3.3.1 Connection of Ultrasonic Transducers to the Evaluation Unit You can connect up to two ultrasonic transducers to the USi-industry ultrasonic sensor system. At least one ultrasonic transducer is essential for operation. Connecting the Ultrasonic Transducers to the Evaluation Unit Plug the connection cable of the first ultrasonic transducer with its M8 plug into the "Sensor 1"... -
Page 17: Connecting Usi-Industry Devices To Be Synchronized
USi©-industry System Installation 3.3.3 Connecting USi-industry Devices to be Synchronized A total of up to ten USi-industry devices can be operated together in a device network. One USi-industry device must be used as the main device; the other USi-industry devices are sec- ondary devices. -
Page 18: Mounting
USi©-industry System Installation Mounting The mounting of the USi-industry ultrasonic sensor system consists of three individual parts: 1. Mounting the ultrasonic transducers 2. Mounting the evaluation unit for USi-industry 3. Wiring the device cables... -
Page 19: Mounting The Ultrasonic Transducers
• Avoid large fluctuations in temperature. Mounting in a Pepperl+Fuchs Mounting Bracket The mounting of an ultrasonic transducer in a horizontal mounting bracket is described below as an example. Additional mounting brackets for vertical mounting are also available as acces- sories. - Page 20 Installation Own Brackets as an Alternative Instead of the mounting brackets from Pepperl+Fuchs, you can also use your own brackets. These can be in one or two parts. However, mounting the ultrasonic transducer in a two-part bracket is easier. The ultrasonic transducer should only be fixed in the bracket using the O- rings supplied.
- Page 21 USi©-industry System Installation Mounting in own bracket Figure 3.3 Ultrasonic transducer Sensing face Custom bracket O-rings Cable Make sure that an O-ring is fitted in each of the two grooves of the ultrasonic transducer. This corresponds to the delivery condition. Place the ultrasonic transducer in the bracket by inserting it (for two-part bracket) or by carefully pushing it in (for one-part bracket).
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Page 22: Mounting The Evaluation Unit
USi©-industry System Installation 3.4.2 Mounting the Evaluation Unit You can mount the evaluation unit in any position. Caution! Close the plug connector during operation to guarantee the IP degree of protection. Ensure that either a cable plug or a protective cap is attached to each plug connector of the evaluation unit and tightened accordingly during operation of the evaluation unit. -
Page 23: Commissioning
USi©-industry System Commissioning Commissioning Commissioning without PACTware and DTM Prerequisites for Commissioning To commission the USi-industry ultrasonic sensor system, proceed as follows: Make sure that at least one ultrasonic transducer is connected to the "Sensor 1" connection on the evaluation unit. Make sure that the device cable is connected to "X1"... -
Page 24: Changing Settings Via Teach-In
USi©-industry System Commissioning 4.1.1 Changing Settings via Teach-In You can change the following settings using the "Teach In" button: 1. Teach in the environment 2. Set switch points 3. Register/deregister ultrasonic transducer 2 4. Restore factory settings The settings are described in detail in the following sections. Note If you want to configure the settings via teach-in instead of via the DTM, you must configure the "Teach-in environment"... -
Page 25: Setting Switch Points
USi©-industry System Commissioning 4.1.3 Setting Switch Points Overview In the factory settings of the USi-industry ultrasonic sensor system, switch points SP1 = SP2 = 200 cm are preset for each ultrasonic transducer as a single range. This means that objects directly in front of the ultrasonic transducer are detected and evaluated up to a distance of 200 cm. - Page 26 USi©-industry System Commissioning The yellow "OUT1.x" and "OUT2.x" LEDs now light up alternately. The USi-industry system awaits your decision: Do you want to set a switch point for ultra- sonic transducer 1 or ultrasonic transducer 2? Release the "Teach In" button when the yellow "OUT" LEDs of the ultrasonic transducer for which you want to set the switch points light up.
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Page 27: Registering/Deregistering Ultrasonic Transducer 2
USi©-industry System Commissioning 4.1.4 Registering/Deregistering Ultrasonic Transducer 2 In the delivery state, the USi-industry system is set to one ultrasonic transducer at the sensor 1 connection by default. If a second ultrasonic transducer is required, you must register ultra- sonic transducer 2 separately. Ultrasonic transducer 1 must always remain connected; it can- not be deregistered. - Page 28 USi©-industry System Commissioning Deregistering Ultrasonic Transducer 2 Ensure that there is no supply voltage. Press and hold the "Teach In" button until step 4. Switch on the supply voltage. The USi-industry system signals readiness for "Deregister ultrasonic transducer 2" with slow flashing (1 Hz) of the green "Power"...
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Page 29: Restoring Factory Settings
USi©-industry System Commissioning 4.1.5 Restoring Factory Settings Sometimes a RESET proves to be the quicker way if a previously parameterized USi-industry system must be parameterized again. A RESET causes all parameters to be overwritten with the factory settings again. The USi-industry system then restarts. Note To use the "Reset"... -
Page 30: Commissioning With Pactware And Dtm
USi©-industry System Commissioning Commissioning with PACTware and DTM There is a DTM available to download to help you fully parameterize the sensor easily via the USB interface. This can be found online at www.pepperl-fuchs.com, on the product page for the USi-industry series. With this DTM, configuration and analysis with monitoring are possible. Note A mini-USB connecting cable is required to connect the sensor to the PC. - Page 31 USi©-industry System Commissioning Setting up Sensor Communication Using PACTware DC Launch PACTware DC by double-clicking the PACTware DC icon. Figure 4.1 Click "Search new device" at the top. If the evaluation unit is connected to the PC via USB, it is recognized by the PACTware DC. Figure 4.2 In the project, click on USi-Industry Communication.
- Page 32 USi©-industry System Commissioning Figure 4.3 If the connected sensor is not yet detected, click on Continue Search. Once the evaluation unit has been recognized, the PACTWare DC automatically establishes the connection to the evaluation unit. Figure 4.4 Select Read data from sensor. The PACTware DC reads and transfers the parameter values from the evaluation unit to the DTM and starts the continuous data exchange with the evaluation unit.
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Page 33: Parameterization And Analysis With Dtm
USi©-industry System Parameterization and Analysis with DTM Parameterization and Analysis with DTM Overview The parameters of the USi-industry ultrasonic sensor systems are device-specific. In the DTM (Device Type Manager), these parameters are described in a well-structured way and partly supported with graphics. The DTM can be imported into various engineering tools from differ- ent system providers, providing they support DTM. - Page 34 USi©-industry System Parameterization and Analysis with DTM General Information on the Device Type Manager DTM The user interface of the DTM (Device Type Manager) is divided into different areas. Figure 5.1 Figure 5.2...
- Page 35 • Service Under this menu item you can carry out service functions on the ultrasonic sensor sys- tem and call up additional product data via the Pepperl+Fuchs website.
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Page 36: Menu Item Information
USi©-industry System Parameterization and Analysis with DTM Menu Item Information Figure 5.3 Relevant sensor information and DTM information is displayed under the Information menu item. By selecting a tile, the relevant information is displayed below it. • Sensor information: fixed manufacturer information about the device is displayed, and basic settings and firmware details. -
Page 37: Menu Item Configuration
USi©-industry System Parameterization and Analysis with DTM Menu Item Configuration Figure 5.4 You can configure or display the basic settings of the USi-industry ultrasonic sensor system via the Configuration menu item. The following seven tiles are organized according to technical contexts: •... -
Page 38: Inputs Tile
USi©-industry System Parameterization and Analysis with DTM 5.3.1 Inputs Tile Ultrasonic Transducer 2 With USi-industry, up to two ultrasonic transducers can be operated independently of each other on one evaluation unit. Ultrasonic transducer 1 is always registered and therefore cannot be deregistered. -
Page 39: Outputs Tile
USi©-industry System Parameterization and Analysis with DTM 5.3.2 Outputs Tile Each ultrasonic transducer connected to the USi-industry system and registered is assigned two outputs: • Ultrasonic transducer 1: OUT1.1, OUT1.2 • Ultrasonic transducer 2: OUT2.1, OUT2.2 The USi-industry version with analog output USI*-IU3E5-* has one analog output and three switching outputs. - Page 40 USi©-industry System Parameterization and Analysis with DTM • Window range [SP1 < SP2] With this selection, switch points 1 and 2 are separate and you can parameterize them dif- ferently. In this operating mode, a detection range is defined that extends from SP1 to SP2.
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Page 41: Switching Hysteresis
USi©-industry System Parameterization and Analysis with DTM Switching Hysteresis With switching hysteresis, you can define an adjustable hysteresis for the switch points. It mini- mizes output fluctuations and the switching frequency that can occur at the switch points when evaluating "object detected - object not detected". This leads to an improvement in system sta- bility. - Page 42 USi©-industry System Parameterization and Analysis with DTM OUT1.2 Behavior OUT1.2 is the second of two outputs that is controlled by ultrasonic transducer 1 according to the selected operating mode and the set switch points. It is a switching output (PNP) for all USi industry device types and can be parameterize as nor- mally-open, normally-closed, or "off."...
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Page 43: Switch-On Delay
USi©-industry System Parameterization and Analysis with DTM OUT2.2 Behavior Output OUT2.2 is the second of two outputs that is controlled by ultrasonic transducer 2 according to the selected operating mode and the set switch points. It is a switching output (PNP) for all USi industry device types and can be parameterize as nor- mally-open, normally-closed, or "off."... - Page 44 USi©-industry System Parameterization and Analysis with DTM USI*-4E5-*: Output Logic With USi-industry only with switching outputs USI*-4E5-*, you can use the "output logic" parameter to control the switching outputs as permanently switched (like a switch) or clocked (like a button) as long as an object is detected. •...
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Page 45: Evaluation Tile
USi©-industry System Parameterization and Analysis with DTM 5.3.3 Evaluation Tile Ultrasonic Transducer 1/Ultrasonic Transducer 2 You can evaluate ultrasonic transducers 1 and 2 connected and registered to the USi-industry system independently of each other and differently. You can use the parameters described below to define the transmitting and receiving behavior of the ultrasonic transducers. -
Page 46: Sensor Mode
USi©-industry System Parameterization and Analysis with DTM • Automatic By default, the USi-industry system detects both stationary (static) and moving (dynamic) objects. • Static The USi-industry system only evaluates objects if their state of motion is static. • Dynamic The USi-industry system only evaluates objects if their state of motion is dynamic. Note If "static"... - Page 47 USi©-industry System Parameterization and Analysis with DTM • Receiver The connected ultrasonic transducer only operates as a receiver. Note In the DTM, only half the distance between emitter and receiver is displayed, since the DTM originally assumes a scanning sensor. In this sensor mode, the ultrasonic transducers can be up to twice as far apart as the maximum detection range.
- Page 48 USi©-industry System Parameterization and Analysis with DTM Ultrasonic Burst You can use the "Ultrasonic burst" parameter to define the frequency of the transmission pulse for ultrasonic transducers 1 and 2. The "Single frequency" and "Multiple frequency" options are available here. •...
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Page 49: Interference Handling Tile
USi©-industry System Parameterization and Analysis with DTM 5.3.4 Interference Handling Tile With the USi-industry system, various options for interference suppression can be selected for the evaluation. Noise Suppression For "noise suppression," you have three levels to choose from and the option of setting the "time"... - Page 50 USi©-industry System Parameterization and Analysis with DTM Note The measuring cycle time is the total transmission and evaluation time and always refers to both ultrasonic transducers. User-defined values depend on the maximum measurement distance. Note In the event of interference, it can be useful to synchronize hardware devices via the sync line. This is possible on request.
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Page 51: Time Variable Gain (Tvg) Tile
USi©-industry System Parameterization and Analysis with DTM 5.3.5 Time Variable Gain (TVG) Tile The TVG characteristic curve (Time Variable Gain) maps the runtime-dependent gain and is increased by the factor of the "echo gain" parameter. The basic characteristic curve, at echo gain 1, is shown in red. - Page 52 USi©-industry System Parameterization and Analysis with DTM • User-defined: Freely defining a characteristic curve This function can be used, for example, to selectively adjust the evaluation of individual ranges where unwanted echoes occur. The TVG, echo gain, and sensitivity parameters are again crucial for the detection capability of the overall system.
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Page 53: Temperature Compensation Tile
USi©-industry System Parameterization and Analysis with DTM 5.3.6 Temperature Compensation Tile Changes in the ambient temperature influence the speed of sound and therefore the distance- dependent measurement data of the USi-industry system. Note The temperature sensor is installed within the USi-industry evaluation unit and uses a device- specific correction table to determine the ambient temperature. -
Page 54: Sensor Settings Tile
USi©-industry System Parameterization and Analysis with DTM 5.3.7 Sensor Settings Tile You can use the "Sensor settings" to configure the following system settings for the USi-indus- try ultrasonic sensor system on the evaluation unit. Resolution • With this selection, the USi-industry system uses a measurement resolution in centime- ters. -
Page 55: Menu Item Analysis
USi©-industry System Parameterization and Analysis with DTM Menu Item Analysis Figure 5.6 You can check the ultrasonic sensor system under the Analysis menu item. The ultrasonic echo signals are visualized in the form of an oscillogram display, showing distances and out- puts. - Page 56 USi©-industry System Parameterization and Analysis with DTM • Yellow background The area highlighted in yellow is only available in "Double range" mode. This is repre- sented from switch point 1 to switch point 2, in which the echoes up to SP2 are evaluated. The valid echoes are signaled at OUTx.2.
- Page 57 USi©-industry System Parameterization and Analysis with DTM Figure 5.7 • Start (external input) The oscillogram uses the parameter set according to the signal present at the digital input for display. • Input low active: parameter set 1 is used • Input high active: parameter set 2 is used •...
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Page 58: Menu Item Service
You must complete the recipient field of the email before sending it. This provides customer service with important information about the system and enables them to provide assistance quickly. • Product website Clicking on this button opens the Pepperl+Fuchs website and displays the USi-industry product page. -
Page 59: Maintenance And Repair
USi©-industry System Maintenance and Repair Maintenance and Repair Maintenance Work The USi-industry ultrasonic sensor system itself is maintenance-free. For this reason, regular adjustments and maintenance work on the components of the ultrasonic sensor system are not necessary. However, check that the components of the ultrasonic sensor system and the connectors are securely in place as part of normal maintenance intervals. -
Page 60: Troubleshooting
7.2. If none of the information provided in the checklist solves the problem, contact Pepperl+Fuchs via your sales office with any queries. If possible, have the model number and firmware version of the sensor to hand. - Page 61 USi©-industry System Troubleshooting Fault Cause Remedy Green "Power" LED and Ultrasonic transducer 2 is Connect ultrasonic transducer 2. all yellow "OUT" LEDs not connected correctly. Check the cable connection of the flash three times at 1.5 ultrasonic transducer. Hz, only the yellow When the ultrasonic Replace ultrasonic transducer 2.
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Page 62: Troubleshooting Using The Dtm (Error Codes)
USi©-industry System Troubleshooting Troubleshooting Using the DTM (Error Codes) In case of fault, use the following error code list to check whether you can rectify a fault in the ultrasonic sensor system. The error codes are displayed in the "Information" menu item, "Sensor information" tile under "Sensor status"... - Page 63 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications / DOCT-9291...
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