Zontes 368G Owner's Manual
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Zontes 368G Owner's Manual

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Summary of Contents for Zontes 368G

  • Page 2 No part of this manual may be copied or copied without permission. To download the latest user manual, please visit our official website: https://www.zontes.com Or scan the QR code of Zontes Mall at the bottom of this page, click on the corresponding model, and click "Manual" to download.
  • Page 3 Precautions Thank you for choosing Zontes brand ·The illustrations in this manual are motorcycles. We design, test and based on the 368G in the high-seat manufacture this model of version. Please refer to the actual motorcycle for you with advanced product.
  • Page 4 Catalog Safetydriving Componentmountinglocation PKEkeylesscontrolsystem Leftandrighthandlebarcontrolsystem Instrument Maintenance Troubleshooting Maintenanceandstorage Specification...

  • Page 5: Table Of Contents

    Riding safely -----------------------------------------------------------1-1 Helmet and eye protection -----------------------------------------------------1-1 Gloves--------------------------------------------------------------------------------1-1 Long-sleeved shirts/jerseys ----------------------------------------------------1-1 Boots---------------------------------------------------------------------------------1-1 Carbon monoxide poisoning ---------------------------------------------------1- Load----------------------------------------------------------------------------------1- Genuine Zontes accessories ---------------------------------------------------1- Driving -------------------------------------------------------------------------------1- Riding skill --------------------------------------------------------------------------1- ABS -----------------------------------------------------------------------------------1- TCS -----------------------------------------------------------------------------------1- Turn on or off TCS -----------------------------------------------------------------1- Motorcycle run-in -----------------------------------------------------------------1-...
  • Page 6 Catalog Maintenance---------------------------------------------------------6-1 First maintenance ----------------------------------------------------------------------6-1 Maintain safety --------------------------------------------------------------------------6-1 Routine first maintain -----------------------------------------------------------------6- Regular maintenance of the table --------------------------------------------------6- Pre-driving inspection -----------------------------------------------------------------6- Lithium-ion battery --------------------------------------------------------------------6- Cleaning the battery -------------------------------------------------------------------6- Replace the battery --------------------------------------------------------------------6- Use and Maintenance ------------------------------------------------------------------6- Chargingport ---------------------------------------------------------------------------6- Charger Instructions ------------------------------------------------------------------6- Toolkit -----------------------------------------------------------------------------------6- Front storage box hook --------------------------------------------------------------6- Windshield glass ----------------------------------------------------------------------6-...
  • Page 7 Catalog Adjust the suspension ---------------------------------------------------------------- - Front suspension adjustment ------------------------------------------------------6- 1-11Rear suspension system adjustment ----------------------------------------------6- V-belt ------------------------------------------------------------------------------------- - Tire(inspection/replacement) ------------------------------------------------------6- Check tire pressure --------------------------------------------------------------------6- Injury examination --------------------------------------------------------------------6- Abnormal wear and tear checks ---------------------------------------------------6- Check the wheel grain depth -------------------------------------------------------6- Replace the tires -----------------------------------------------------------------------6- Check the rims and valves -----------------------------------------------------------6- 6 1-11Wheels ------------------------------------------------------------------------------------6- Rims and spokes -----------------------------------------------------------------------6-...
  • Page 8 Catalog Maintenanceandstorage  -----------------------------------------8-1 Storage ------------------------------------------------------------------------------------ - Motorcycle -------------------------------------------------------------------------------- - Fuel oil ------------------------------------------------------------------------------------- - Engine -------------------------------------------------------------------------------------- - Battery ------------------------------------------------------------------------------------- - Maintenance ------------------------------------------------------------------------------ - Tyre ----------------------------------------------------------------------------------------- - Motorcycle ------------------------------------------------------------------------------- - Re-enable the method ----------------------------------------------------------------- - Prevent corrosion ----------------------------------------------------------------------- - Key points for preventing corrosion ------------------------------------------------ - How to prevent rust --------------------------------------------------------------------- - Clean the motorcycle ------------------------------------------------------------------- - Please follow the instructions below to clean your motorcycle ------------- -...

  • Page 9: RidingSafely

    Ridingsafely Driversafety Gloves Drivers and passengers must wear Finger gloves are effective in appropriate protective gear at all protecting hands from wind, sun, heat, times, including: certified helmets, cold and splashes. Well-fitting gloves gloves, long-sleeved shirts/jerseys, help you stay on top of your way and trousers/cycling pants, and boots that reduce hand fatigue.

  • Page 10: Carbon Monoxide Poisoning

    Ridingsafely DANGER ·Foryourlifesafety,pleaseavoid drivingmotorcyclesathighspeed inheavyrain,wind,iceandsnow. Carbonmonoxidepoisoning When the engine is running, it produces carbon monoxide, a colorless, odorless, odorless gas that can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death when inhaled. In confined or unventilated spaces, the lethal level of carbon monoxide can last for hours or days, leaving your body quickly unable to support yourself and unable to save yourself, if...

  • Page 11: Load

    Please balance the Zontes, even if they are sold and items on the left and right sides of the installed by Zontes s dealers.

  • Page 12: Driving

    Ridingsafely Driving The road surface is wet and smooth, After starting the car, if you need to let the tire friction will be reduced, and the vehicle move, you need to put on the braking ability and cornering the first gear and slowly release the ability will naturally decrease, so it is clutch handle so that the vehicle can necessary to slow down in advance.
  • Page 13 Ridingsafely ·Whentheengineisinacold ·Whentheengineisdifficult state tostartinthecoldstate .The transmission is in neutral and 1. The transmission is in neutral hold the clutch lever tightly; position. .The transmission is not in neutral, 2.Pinch the clutch handlebar first, the side stop bracket is fully retracted, turn the throttle 1/8 opening, and and the clutch handle is held tightly.
  • Page 14 Ridingsafely 2.The throttle control handlebar is in the idle position. .Squeeze the clutch handle first, and then press the electric start button to start. ·Whentheengineisdifficult tostartinahotenginestate 1.The transmission is in neutral position. .Squeeze the clutch handle and turn the throttle to 1/8 open, then press the electric start button to start.

  • Page 15: Abs

    This model is equipped with an anti- ·Ifanyofthefollowingconditions lock braking system (ABS) front appearintheindicatorlight,there isaseriousproblemwithyourABS wheels and rear wheels can prevent system.Atthistime,pleaseslow the wheels from locking up for a downandgotothespecialdealer long time during emergency braking. ofZONTESassoonaspossibleto ATTENTION check. 1.Theindicatorlightissolidor ·ABSdoesnotreducebraking flashingwhileriding. distance.Insomecases,ABSmay 2.Whenthespeedishigherthan resultinlongerbrakingdistances. 5km/h,theindicatorlightwillnot ·ABSdoesnotworkwhenthe...

  • Page 16: Tcs

    Ridingsafely TurnonoroffTCS 3. When the ABS function is abnormal, Turn off： TCS will automatically turn off, and (1) The vehicle is in the state of turning then the light will turn on. After on and ignition. the ABS function returns to normal, (2) Press and hold the TCS button.

  • Page 17: Motorcycle Run

    Ridingsafely Tirerun-in Motorcyclerun-in Like the break-in of the engine, new The right run-in of a new motorcycle tires need to be properly run-in to can extend the life of your guarantee better performance. During motorcycle and get the most out of the first 150 kilometers of using new your new motorcycle.
  • Page 18 ComponentInstallationLocation Rear rack USB, Type-C charging port Seat Throttle control handlebar OBD diagnostic interface Batter Auxiliary tank Right pedal Oil dipstick Driving recorder Rear storage Tool kit Front main brake pump Charger interface PKE host machine No electrical inductive antenna Fog light Hook Pedal...
  • Page 19 ComponentInstallationLocation Wind shield USB charging port Front storage L-foot pedal USB Charging port DVR(rear) Rear brake main oil pump Fuel tank cap Foot pedal Main stand Side stand Fog light...
  • Page 20 LeftandRightHandlebarControlSystems Leftandrighthandlebarswitches TCSswitches Poweronbutton Used to enable and Short press: The vehicle is powered on. disable the TCS function, Long press: The vehicle is powered off. the default TCS function Flame-outignition is on; When you press and switch hold the TCS switch, turn This switch is a off the TCS function, and kind of rocker switch,...
  • Page 21 LeftandRightHandlebarControlSystems Leftandrighthandlebarswitches ECObutton Press this button to turn on the starting circuit, you must retract the side stop bracket when starting, Electrichothandlebarbutton confirm that the engine stop switch is Press to turn on the electric heating position, and hold the brake lever handlebar function.
  • Page 22 After the fog light is turned on, short press the switch, the fog light will light white, and then short press or long press 3S to turn off; White light on after that, double-click the switch to enter other functions, details can be found on the zontes official website operation video.
  • Page 23 LeftandRightHandlebarControlSystems Electricallyheatedhandlebars When the main switch of the vehicle is turned on, and the voltage is less than 13.1V ±0.1V, the built-in protection circuit of the heating controller works, the red indicator light flashes, and there is no heating output. When the main switch of the vehicle is turned on, and the voltage is greater than 13.1V ±0.1V, the indicator light is completely off.

  • Page 24: PassiveKeylessEntrySystem

    PassiveKeylessEntrySystem PKE(KeylessEntrySystem)InstructionsforUse: D antenna sensing area · Low-frequency transmitting antenna (Figure 1) · Charging port holder (Fig. 2) · Non-electric inductive antenna (Figure 3) · 3rd generation PKE host (Figure 4) · Induction key (Fig. 5) ExplanationofPKEAccessories(Figure2) ①DC Interface for Battery Charging ②Charging Fuse ③PKE Fuse...

  • Page 25: Use Of Inductive Keys

    PassiveKeylessEntrySystem TheUseofFuelTankLocksand Useofinductivekeys CushionLocks The motorcycle is equipped with two induction keys, one of which should be ( ) In the shutdown state, press the kept in a safe place for backup. corresponding button when the key is The two proximity keys are affixed with detected.

  • Page 26: Pke Power-On

    PassiveKeylessEntrySystem DANGER ATTENTION ·Whenusingnon-electric · Youcanalsofirstplacethekey inductionorBluetoothmode sensingarea(Fig.5)closetothe non-electricsensingarea,andthen shouldbeforcedtoturnon,besure performtheabovesteps. toturnthedirectionhandletothe ·Thekeywillnolongerbedetected farleftandconfirmthatthefaucet lockcylinderhasbeenretracted afterthenon-electricinductionis beforeusingthevehicle. turnedon,andpleasepayattention totheshutdownwhenleavingthe ATTENTION vehicle. ·If,aftercheckingthebatterylevel isnormal,youshortpressthe"“   PKEPower-On "buttonandthevehiclecannotbe Short press the " " button, the turn poweredonbutthemainunit signal flashes twice, the handlebar beepsonce,pleasecheckthekey lock automatically unlocks, and batterylevelandtryusingthenon-...

  • Page 27: Pke Shutdown

    PassiveKeylessEntrySystem PKEShutdown After the vehicle is stopped and the engine is turned off, place the handlebar to the far left, press and hold the " " button (hold for ≥ seconds and then release). The turn signal will flash twice, the handlebar lock will automatically engage, and the buzzer will beep once, indicating the vehicle is powered off.

  • Page 28: Pke Fault Prompt

    PassiveKeylessEntrySystem PKEFaultPrompt When an abnormal condition is detected in the vehicle, the vehicle will alert the owner with a buzzer sound of varying lengths and a fault code, which means as follows: Alert Fault Item AlarmDescription Code Sound If a button is detected as stuck after One long, START button stuck each startup, an alarm will sound...
  • Page 29 PassiveKeylessEntrySystem Alert Fault AlarmDescription Item Code Sound If an abnormal low-frequency transmitting antenna is detected One long, during each normal startup, an alarm START button stuck will sound once (only once, non- two short electric induction startup and APP startup do not check this item). After a normal startup, if the PKE main unit cannot receive the transponder response signal while...

  • Page 30: InstrumentPanel

    InstrumentPanel Gaugemodeselection The instrument has four modes: city, wilderness, competition, and leisure, and can be switched according to environmental usage scenarios and personal preferences. The factory default is wilderness mode, as shown in the figure, only the wilderness Sport interface is used for a brief description of the instrument.
  • Page 31 InstrumentPanel Indicatorandalarmlights . Right Turn Signal Indicator " " DirectionIndicatorLight . Tire Pressure Warning Light " " and . Engine EFI Fault Warning Light " " When the turn signal switch is . Oil Level Warning Light " " activated, this indicator light starts .
  • Page 32 ·Iftheengineoilisinsufficient, Continuingtoridethemotorcycle continuingtoridewillseriously whentheEFIsystemindicatesa faultmaycausedamagetothe damagetheengine.Pleaseadd motorcycle.PleasehavetheEFI theappropriateamountof systeminspectedbyaZONTES engineoilintime! flagshipstoreorauthorizeddealer. Oillevelwarninglight “  ”  Oillevelwarningligh“ t ”  Lights up when connected to your When the engine is running, if the phone's Bluetooth. engine oil pressure is low to a Oillevelwarninglight “...
  • Page 33 InstrumentPanel WARNING ATTENTION ·IftheABSwarninglightdoes ·Ifthewarninglightdoesnot notgooffafterthespeed workasdescribedabove,orif reaches5km/h,orifthewarning thewarninglightisonwhen lightisonwhendriving,please driving,theTCSmayfail.Please payspecialattentiontoavoid sendittotheZontesflagship wheellockingduringemergency storeordealerforrepair. braking. ATTENTION ·Ifthewarninglightdoesnot workasdescribedabove,orthe warninglightisonwhen riding,theABSmayfail,please sendittotheZontesflagship storeordealerforrepair. TCSsystemindicator “  ”  Lights up when the ignition turns to the “ ” position. It goes off at speeds of about km/h ( mph).

  • Page 34: Coolant Temperature

    InstrumentPanel Oillevelwarninglight “  ”  WaterTemperatureWarningLight “  ”  Refer to the Scheduled Maintenance Schedule - Engine Oil. After starting up, the water temperature is displayed in real time.  WARNING When the temperature reaches ·Whenthemaintenancereminder 110℃, the water temperature lightison,itmeansthatthe indicator starts to alarm and the motorcyclehastraveledacertain...

  • Page 35: GaugeDisplay

    InstrumentPanel GaugeDisplay Tachometer Gearindicatorlight “  ”  The remaining oil level when the first bar starts flashing at the beginning: about L, and the low fuel level indicator lights up at the same time. 1. Clock . speed . E/S MODE “ ”...
  • Page 36 InstrumentPanel Aititude Detect voltage < when the engine is not started 12.5V Display Symbol Flashing Alarm (Flashing Frequency 1Hz, ≥12.5V automatic alarm). Detect voltage < when the engine is started13V Display Symbol Flashing . Altitude Alarm (Flashing Frequency 1Hz, ≥13V automatic alarm).
  • Page 37 InstrumentPanel Averagefuelconsumption Displays the average fuel consumption after the subtotal mileage reset. Average fuel consumption will be calculated based on the values on the subtotal odometer. Display Range: 0.0-9.9L/100km, when the average 1. Subtotal mileage fuel consumption is reset: show --.- ; .

  • Page 38: Menu Structure

    InstrumentPanel Menustructure Main Level1menu evel2menu Level3menu Level4menu interface Gaugesettings Clocksetting In-linecalibration Setmanually Bluetooth TurnoffBluetooth Turnon settings Bluetooth Mobilephone connection Headsetconnection Deleteconnection Unitsettings TheMetricSystem ImperialUnits Language Chinese settings English Backlight 5gears settings Automatic Format Athletics switching Leisure Wilderness City Screencasting Vehicle Vehicle information Information...
  • Page 39 InstrumentPanel Menustructure Main Level1menu Level2menu Level3menu Level4menu interface Tirepressure Tirepressure Tirepressure setting monitoring: monitoring: [Turnon] [Turnoff] Unit:[kPa] Unit:[psi] Unit:[bar] Front-wheellearning Rearwheellearning Recording Startrecording settings Onlyturnoffthe recording Turnoffrecording (deleteallrecordings andphotos) DVRdisplay Foresight Back-sight DVRplayback Foresightplayback Back-sightplayback Takeaphoto Ridecontrol Turnonthefrontand rearwheelABS Turnonthefront wheels Turnofftherear wheelABS...
  • Page 40 InstrumentPanel ClockSettings Bluetoothsettings Pairing: Before two Bluetooth devices Online calibration: Automatically can establish a connection to each synchronize the time of GPS every other, they must recognize each other. time you turn on, and manually set the This process of mutual recognition is year, month, day, hour and minute called pairing.
  • Page 41 Keynumber “  ”  It means that the number of the key currently used corresponds to the key code in the Zontes smart APP, for example: the No. key corresponds to the 【 】 key code in the APP; The No.
  • Page 42 InstrumentPanel Maintenanceinformation Tire pressure unit setting: Short press You can check the remaining the "SET" button to switch the kPa/psi/bar unit to facilitate your maintenance mileage in the vehicle reading habits Tire Pressure Learning: information, and short press "SET" ( )Let the valve of the front (rear) wheel in the remaining maintenance of the motorcycle rotate to o'clock,...
  • Page 43 You can view the current camera through the front and rear view in the DVR display, and calibrate the camera picture. Open the ZONTES smart APP, scan the QR code of the projection interface and connect to the instrument successfully, you can download the video files and photos you need.
  • Page 44 InstrumentPanel Frequency of Operation Icon DVR status Icon displays flashing Normal recording Light is not on Startrecording Recording red light flashes exceptions TurnOff Turn Off Light is on RecordingOnly Recording TurnOff Turn off Recording(Delet Light is on recording eallthevideos andphotos) Take a photo of the front and Capture...

  • Page 45: Maintenance

    ·Start the engine only under maintenancerecommendations specified circumstances and in a andmaintenanceperiodictable well-ventilated environment. providedinthisUserManual. DANGER ·Ifyouarenotfamiliarwith vehiclemaintenance,pleaseleave ·Brakediscs,calipers,and ittoaZONTESdealerfor brakepadsmaybecomeveryhot maintenance. duringuse.Toavoidpossible burns,allowthebrake Maintenancesafety componentstocooldownbefore Please read the service instructions touching. before each service to ensure that you have the necessary tools, parts and skills.

  • Page 46: Routine First Maintain

    左右手把控制系统 Maintenance ATTENTION Routinefirstmaintain Maintenance at the initial km is ·Payattentiontocheckwhether very important work. During this time, theregularmaintenanceofeach all engine parts have been run-in. timeisfullyinaccordancewith Therefore, in this overhaul, the parts thetipsofthismanualand should be readjusted, all the fasteners carriedoutcarefully.Theinitial should be tightened, and the oil 1000kmofmaintenanceshould contaminated by the wear debris of becarriedoutinaccordancewith...
  • Page 47 左右手把控制系统 Maintenance...
  • Page 48 左右手把控制系统 Maintenance...
  • Page 49 左右手把控制系统 Maintenance...

  • Page 50: Pre-Driving Inspection

    左右手把控制系统 Maintenance Shockabsorber Pre-driveinspection · No foreign matter attached to the If you do not inspect your motorcycle well before riding and do not properly surface, no oil leakage, smooth maintain it, you will increase the operation chance of accidents and damage to your motorcycle.
  • Page 51 左右手把控制系统 Maintenance Ignitionswitch · Function normal Sidestand/ignitioninterlockswitch · Operating normally ATTENTION ·Failuretobefamiliarwiththe controlcomponentsmaycause lossofvehiclecontrol,resulting inanaccidentorpersonalinjury. ·Pleasereadtheusermanual carefullytofamiliarizeyourself withallthecontrolcomponents. Iftherearecontrolcomponents orfunctionsthatyoudonot understand,pleaseconsulta ZONTESdealer. WARNING ·Installingnon-genuineZONTES partsmaymakeyourmotorcycle unsafe,whichmayresultinan accidentinwhichyouareinjured orevenkilled. ·AlwaysuseZONTESoriginal genuinepartsorreplacement partsdesignedandcertifiedfor yourmotorcycle.

  • Page 52: Lithium-Ion Battery

    左右手把控制系统 Maintenance Lithium-ionbattery ATTENTION 注 意 The battery is located under the · When reinstalling the battery front hood of the vehicle. Please after removing the battery, pay remove the battery in the following attention to straighten out the order. surrounding wiring harness, especially pay attention to the positive position of the battery...

  • Page 53: Cleaning The Battery

    左右手把控制系统 Maintenance Batteryinstallation: UseandMaintenance . Each electric start time should not . Check the battery appearance exceed seconds. If it fails to start for before the battery installation. The several consecutive times, check the shell should be free of scars and fuel supply system and the starting cracks.
  • Page 54 左右手把控制系统 Maintenance ATTENTION 8.Donotdestroythebattery.The electrolyteinthebatteryisharmful 1.Donottrytoopenandmodifythe totheskinandeyesofthehuman, batteryinanyway. anditshouldavoidsplashingthe 2.Avoidusingorstoragebattery skin,eyesandclothes.Onceyou nearhightemperatureandlightfire, contactskinandeyes,washwitha otherwisethebatteryandvehicles lotofwaterimmediatelyandgoto maybedamaged. thehospitalfortreatment. 3.Donotinstallthepositiveand negativepoleofthebattery, otherwiseitmaycausedamageto thebatteryandvehicles. 4.Pleaseusethesupportingscrews andnutstoconnectthebattery terminalfirmly,otherwiseitmay causedamagetothebatteryand vehicles. 5.Duringtheuseorcharging process,ifthebatteryisfoundtobe odor,fever,deformation,shellfades, andallotherabnormalconditions, pleasestopusingandimmediately removethebatteryoutofthe motorcycle. 6.Thebatteryisstandardforthe vehicle.Donotuseitforotheruses otherthanthestartingmotorcycle. 7.Installexternalequipmentsuchas anti-theftdevice,GPS,foglights, etc.onbatteriesandvehiclecircuits, addingqualifiedbrandproducts, andconnectingtothereserved interfaceinourcompany,donot changethewireswithout...

  • Page 55: Chargingport

    Motorcyclestartingbatterycharger LEDIndicatorLights Red light Charging Mode Green light Fully charged ATTENTION ·Pleasepurchaseaprofessional chargerfromZontes,whichis availableinZontesMallordealers; itisforbiddentouseotherchargers 1.BatterychargingDCinterface thathavenotbeeninspectedand 2.Chargingfuse qualifiedtochargethebattery. 3.PKEfuse ChargerInstructions Whenthevehicleisnotriddenfora longtimeorthebatterycannotbe...

  • Page 56: Toolkit

    左右手把控制系统 Maintenance Windshieldglass Toolkit Windshield glass handle Short press the SEAT button on the left handlebar to open the seat and you will see the tool kit. Short press Lockup Bounceopen Rotatethehandlecounterclockwise about60°topopitopen Toolkit Pressthehandletothebottomand Frontstorageboxhook rotateit60°clockwisetolockit Press the hook up or down and rotate The windshield is divided into 5 levels 180°...
  • Page 57 左右手把控制系统 Maintenance Loworder highorder...

  • Page 58: Muffler

    左右手把控制系统 Maintenance Muffler WARNING Mufflermaintenanceandcare ·Pleasenotethatthefollowingand The muffler of this vehicle is equipped with similarmatters,ifviolated,may a catalyst, which can effectively reduce the causedamagetopartsorvehicles, emission of harmful substances into the oreveninjuryordeathtoriders. atmosphere during the operation of the ·Whendriving,thesideparking motorcycle. framemustbeputawaytoavoid To make this device work effectively, please thevehicletippingoverwhen refer to the regular inspection table in the turning,causingcasualtiesto...

  • Page 59: SparkPlugGap

    The used normal spark plug ignition area is light brown, if the insulator is burning white, electrode ablation, use cold type spark plug is more appropriate. Zontesspecifiedsparkplug: NGK/LMAR A-...
  • Page 60 左右手把控制系统 Maintenance WARNING ·Incorrectinstallationofthespark plugcandamagetheengine cylinderhead.Installingthespark plugwithexcessivetorqueor causingthethreadstobetwisted canalsodamagetheengine cylinderhead,soinstallthespark plugcarefully.Ifyoudonothavea torquewrenchwheninstallingor replacinganewsparkplug,tighten it3/8turns(135°)aftertightening ituntilthereisresistance.Ifyou useanoldsparkplug,tightenit 1/12turn(30°)aftertighteningit untilthereisresistance,butthe sparkplugshouldbetightenedto thespecifiedtorqueasmuchas possible.

  • Page 61: Engine Oil

    左右手把控制系统 Maintenance Engineoil Oil level gauge Whether the engine can be durable, it is important to choose high-quality oil Upper and regularly replace new oil. Regular level inspection of the oil level and regular oil changes are two important tasks that must be carried out in the Lower level...

  • Page 62: Change Engine Oil

    ZONTES four-stroke motorcycle oil be discharged more thoroughly. The with a viscosity of SAE 5W-40/10W- steps are as follows:...

  • Page 63: Tightening Torque

    左右手把控制系统 Maintenance DANGER ReplacingtheOilFilte (Pleaseensureproperrecyclingand ·Runningtheenginewithtoomuch disposalofusedoilandoilfilters) ortoolittleengineoilwilldamageit. 1.Place an oil pan under the oil filter Parkthemotorcycleonaflat located on the left crankcase. groundandchecktheoillevel 2.Loosen the straps and remove the oil throughtheoildipstickscale.The filter protective cover. oillevelmustbebetweenthe minimumandmaximumoillevel marks.Whencheckingtheoillevel, makesurethemotorcycleisupright, asanyslightleantoeithersidemay leadtoawrongcheck. TighteningTorque: Engine Oil Drain Bolt: 1.Use an oil filter wrench to remove the...

  • Page 64: Recommended Oil

    左右手把控制系统 Maintenance DANGER ·Beforeinstallingtheoilfilter, pleasecarefullycheckwhetherthe sealingringisproperlyinstalledin thegrooveandconfirmwhether thesealingringisdamaged.Ifthere isanydamageortrimming,it shouldbereplacedintime, otherwiseitwillleadtooilleakage. RecommendedOil ZONTES Oil （ SN W－ / L） EngineOilReplacement Capacity For Oil Replacement: For Oil Filter Replacement: TighteningTorque: Engine Oil Drain Bolt: Oil Filter:...

  • Page 65: Gear Case Oil

    (Designated intervals specified in the maintenance capacity: milliliters;Recommended schedule. gearbox oil: ZONTES four stroke motorcycle oil API SN grade or higher, SAE W- ； Warning: Be careful not to let foreign objects enter the gearbox, make sure there is no oil on the outer tire and wheels.

  • Page 66: Coolant (Antifreeze) Usage

    左右手把控制系统 Maintenance Coolant(antifreeze)usage Recommendedcoolant:  Mobilube Antifreeze Totalamountofcoolant (antifreeze)： ml（ ml with auxiliary water tank） .Bolts Coolingliquid 2.Rightfrontpedalrubber While the engine is cooling, check the padpressblock coolant level in the storage tank. 3.Coolantsubtankcover .Place the motorcycle on a stable and WARNING flat ground and lift the main support to keep the motorcycle upright.

  • Page 67: Coolant Change

    Coolantchange atthesametime;touchthe The coolant should be replaced radiatorinfrontbyhand,anditis regularly according to the regular normalifthetemperaturerises maintenance table in the user's obviously;Tightentheairrelease manual.For this work, please send it bolt,tightenthewaterfillercap, to the dealer of ZONTES to replace andcompletetheexhaust. the coolant.

  • Page 68: Filter Element Of Air Filter And Engine Air Inlet

    左右手把控制系统 Maintenance Filterelementofairfilterandengine WARNING airinlet ·Replacetheairfilterevery The air filter and the filter element of 6000km.Thefilterelementofthe the engine air inlet are located on the engineairinletshouldbereplaced left side of the rear wheel. If the air filter every4000km.Thefilterelementof is blocked by dust, the air intake theairfilterandthefilterelement resistance will increase and the output oftheengineairinletshouldbe...
  • Page 69 左右手把控制系统 Maintenance .As shown in the figure above, check whether the waste oil pipe of the air filter accumulates dirt or water. If dirt or water is found, remove the clamp in the figure below with a caliper, pull out the black plug, and reinstall the plug after draining the waste oil and sewage.
  • Page 70 左右手把控制系统 Maintenance ATTENTION ·Ifthefilterelementoftheairfilter isnotinstalledinthecorrect position,dustwillentertheengine aroundthefilterelementand damagetheengine.Makesurethat thefilterelementisinstalledinthe correctposition.Inaddition,when washingthemotorcycle,donotlet .Remove screws, take out the filter waterentertheairfilter.Ifthereis element, and blow away the dust on waterenteringtheairfilter,itcan the filter element from the clean side bedrainedbypullingouttheoil with a high-pressure air gun. pipe.Besuretoensurethatthereis .Check whether the air filter element nowaterintheairfilterbefore is damaged and replace it with a new...

  • Page 71: 1-11Engine Idle Check

    左右手把控制系统 Maintenance Engineidlecheck Sideparkingrack Check the idling speed of the engine. If necessary, please go to the dealer of ZONTES to check and debug. Engineidlespeed: 1 00±100 r/min Checkthrottlegripfree Sideparkingrack clearance When the side parking frame is propped up, the side parking frame...

  • Page 72: 1-11Rear Armrest (Rear Shelf)

    左右手把控制系统 Maintenance Reararmrest(rearshelf)  Back position Forward position Do not exceed the maximum load limit. maximumload: 10kg Fig.1 Fig.2 Fig. Rear armrest (rear shelf ) Handlebarpositionadjustment Fig. The factory default handlebar is installed in the rear position (Fig. ), ATTENTION and the handlebar can be installed ··Whenrestoring,2fixingboltsat mm forward by reversing the...

  • Page 73: Fuel Type

    左右手把控制系统 Maintenance Fueltankcap When refueling, adjust the angle of the The fuel tank is located in front of the refueling gun to make it extend into the seat. When opening the external fuel fuel tank from the refueling port before tank cap, confirm whether the engine refueling.
  • Page 74 左右手把控制系统 Maintenance DANGER ·Donotaddexcessivefuelto preventthespilledfuelfrom flowingtothehigh-temperature engine.Refueluntiltheoilgun jumps.Theoillevelshallnot exceedthebottomofthefueltank. Otherwise,thefuelwilloverflow afterbeingheatedandexpanded, andthemotorcyclepartswillbe damaged. ·Whenrefueling,turnoffthe engine,makesurethatthe flameoutswitchisturnedoff,and donotapproachtheopenfire. ·Takesomeprecautionswhen refueling,otherwiseitwillcause fireorinhalefuelvapor.Refuelina ventilatedplace.Makesurethatthe enginehasbeenshutdown,avoid fuelspillage,prohibitopenflames, andmakesurethatthereareno sourcesofheatandfire around.Avoidbreathingfuel vapors.Keepchildrenandpets awaywhenrefueling.

  • Page 75: Adjust The Suspension

    左右手把控制系统 Maintenance Adjustthesuspension .The front shock absorber recovery damping adjustment knob (TEN) can Frontsuspensionadjustment be rotated with a straight screwdriver, .The front shock absorber and the adjustment range is gears. compression damping adjustment The factory position of the standard knob (COMP) can be rotated with a version is to turn the knob to the end straight screwdriver, and the in the "-"direction, and then turn it to...
  • Page 76 左右手把控制系统 Maintenance 2.Looking down from the top of the Rearsuspensionsystem  adjustment shock absorber, rotate the pre- .To adjust the spring pretightening compression adjusting seat clockwise, and the spring pre-tightening force force, first use a No. allen wrench to loosen the locking screw of the increases (becomes hard).The spring preload is reduced (softened) by precompression adjusting seat, and...

  • Page 77: V-Belt

    左右手把控制系统 Maintenance V-belt Apply the oil Please refer to the designated dealer or repair shop for regular inspection and replacement according to the provisions of the maintenance schedule. ATTENTION ·Beforeinstallingtheleftcrankcase cover,itisrecommendedtoapplya thinlayerofoilonthesurfaceof theO-ringatthetwobushingsto facilitatethesmoothinstallationof theleftcrankcasecover(whenthe oilisappliedtoomuch,pleasewipe offtheexcessoilwithadryclothto avoidtheoilthrowingonthebelt andcausingslippage!). Apply the oil...

  • Page 78: Tire(Inspection/Replacement)

    左右手把控制系统 Maintenance Tire(inspection/replacement) Checktirepressure Check your tire pressure before each unpaved ride and when you return to the road from your unpaved ride. If you re only riding on the road, check the pressure at least once a month or Checkthewheelgraindepth when you notice a lack of tire pressure.

  • Page 79: Replace The Tires

    左右手把控制系统 Maintenance Replacethetires Please have your tires replaced at an authorized repair shop of ZONTES. For recommended tires, tire pressures and minimum tread depth, please refer to Technical Specifications . Whenever you change your tire, follow these guidelines: · Use recommended tires or equivalent products of the same size, construction, speed class and load capacity.

  • Page 80: Check The Rims And Valves

    3. Rotate the wheel slowly to see if it wobbles . If it is found to be wobbly, the rim is not round or absolutely round. If the shaking is obvious, please hand it over to the ZONTES special Front disc brake main pump maintenance shop for maintenance.

  • Page 81: 1-11Check The Brake Pads

    If necessary, please hand over the are worn to the indication mark. brake pads to the ZONTES special repair shop, and the brake pads must Frontdiscbrakecaliper be replaced in pairs at the same time.

  • Page 82: Lighting Adjustment

    左右手把控制系统 Maintenance Lightingadjustment 1. The headlights have two independently adjustable adjustment positions on the left and right, which are visible from the bottom of the front of the motorcycle. (Height adjustment of both left and right headlights) 2. Use a 6×150 - 200 Phillips screwdriver, insert the dimming hole, turn it down counterclockwise, and increase it clockwise.

  • Page 83: Installation Of Electrical Devices

    左右手把控制系统 Maintenance Installationofelectrical The OBD diagnostic interface is devices located under the cover of the right front cargo box, remove one expansion The original motorcycle has been nail on the outer cover of the right equipped with a spotlight modification front cargo box, remove the cover of interface, an immobilizer plug and an the right front storage box, and the...
  • Page 84 左右手把控制系统 Maintenance WARNING ·ItisforbiddenforGPS,foglamps andotherelectricalequipmentto drawpowerdirectlyonthepositive andnegativepolesofthebattery. ·Itisforbiddentowireelectrical equipmentclosetothesurrounding areaofthebattery. ·Theinstallationofelectrical equipmentmustbemorethan 300mmawayfromEFIECU,relay combination,andPKEcontroller. ·Unauthorizedlinebreaking, modification,andinstallation positionsdonotmeetthe requirements,andthe consequencescausedbythemshall bebornebyconsumers. ·Thetotalpowerofexternal electricalequipmentshallnot exceed60W;Donotusespotlights whenidling.

  • Page 85: Fuse Position

    左右手把控制系统 Troubleshooting Fuseposition Fuse The main fuse and a spare fuse are The fuse is located under the left tank located on the starting relay, ECM fuse, quick-release and is visible when the normal power supply fuse, ABS motor two expansion pegs are removed. fuse, ABS ECU fuse, oil pump fuse, starting fuse, ABS fuse, auxiliary fuse, other fuses and four spare fuses are...
  • Page 86 左右手把控制系统 Troubleshooting DANGER ··Donotuseotherfusesotherthan thespecifiedspecificationsor directlapjoints.Failuretodoso canhaveaseriousimpactonthe electricalsystem,andcaneven causeafireorburnthevehicleand loseenginepower,whichisvery dangerous. ATTENTION ·Payattentiontotheselectionof fuseswithspecifiedratedcurrents. Donotusesubstitutessuchas aluminiumorironwire.Ifthefuse isfrequentlyblownforashort periodoftime,theelectrical systemisfaulty.Themaintenance unitshouldbeoverhauled immediately.

  • Page 87: Troubleshooting

    左右手把控制系统 Troubleshooting DANGER Troubleshooting ·Donotuseotherfusesotherthan Troubleshooting content can help you thespecifiedspecificationsor find the cause of common problems directlapjoints.Failuretodoso WARNING canhaveaseriousimpactonthe electricalsystem,andcaneven ·Impropermaintenanceand causeafireorburnthevehicleand adjustmentmaydamagethe loseenginepower,whichisvery motorcyclewithoutdeterminingthe causeofthemalfunction.Such dangerous. damageisnotcoveredbythe warranty.Ifyouarenotsurehowto Enginenotworking operatecorrectly,pleaseconsultour The engine starts successfully. During maintenancedepartment. operation, if the orange EFI fault signal ·Beforetroubleshooting,consult light comes on, indicating an EFI fault, ourmaintenancedepartment.The...

  • Page 88: Catalyst

    左右手把控制系统 Troubleshooting Catalyst Carbondepositcleaning Catalysts can effectively reduce the To minimize carbon deposits, the pollutants emitted by your vehicle and following recommendations are made: protect the environment we depend 1. If the vehicle is ridden for a long on for survival; since the life of the time at short distances or for a long catalyst is designed under the premise time at less than 5,000 rpm, it is...
  • Page 89 左右手把控制系统 Troubleshooting 2. Use a regular big brand fuel saver to clean carbon deposits and add it according to the instructions. However, frequent use is not recommended, as frequent use may cause damage to the fuel supply pipeline. 3. Use throttle body cleaning agent to clean carbon deposits.

  • Page 90: Efi Precautions

    左右手把控制系统 Troubleshooting EFIPrecautions 5. If the vehicle has been stationary for a long time (parking time is greater 1. Before installing the battery on a than 3 hours), please ensure that the new vehicle, check that the wiring fuel pump has completed pressure harness connectors of the electronic accumulation before starting it for the fuel injection components are firmly...
  • Page 91 左右手把控制系统 Troubleshooting WARNING ·Donotplugorunplugthecable plugsofvariouscomponentsatwill, anddonotcleanthecableplugsof theEFIcomponentswithwater. ATTENTION ·Thefaultlightdoesnotlightup duringengineoperation,but flashesaftertheengineisturned off.Thisisahistoricalfaultandhas noimpactontheentirevehicle.It willdisappearonitsownlater.
  • Page 92 You can directly read the fault code instrument. the fault information page in the instrument menu, or read the fault code in the ZONTES intelligent APP. WARNING · Thefaultlightisnotonduring engineoperation,butflashesafter theengineisturnedoff.Thisisa historicalfaultandhasnoimpact onthevehicle.Itwilldisappear...

  • Page 93: Fault Code

    左右手把控制系统 Troubleshooting Faultcode Fault Serial Faultcodedescription numbe codes Upstream1cylinderoxygensensorheating P0030 controlcircuitopen Thevoltageoftheupstreamcylinder1oxygen P0031 sensorheatingcontrolcircuitistoolow Thevoltageoftheupstreamcylinder1oxygen P0032 sensorheatingcontrolcircuitistoohigh Intakeairpressuresensor/atmosphericpressure P0106 sensorisnotworkingproperly Intakeairpressuresensorshortcircuittoground P0107 Intakeairpressuresensorshortcircuitto P0108 powersupply Intakeairtemperaturesensorsignalvoltageis P0112 toolow Intakeairtemperaturesensorsignalvoltageis P0113 toohigh Upstream1cylinderoxygensensorcircuit P0134 signalfailure 1cylinderinjectorcontrolcircuitopen P0201 1cylinderinjectorcontrolcircuitshortcircuit P0261 toground 1cylinderinjectorcontrolcircuitshortcircuitto P0262 powersupply Nospeedsensorpulsesignal...

  • Page 94: Fault Codes

    左右手把控制系统 Troubleshooting Faultcodes Fault Serial Faultcodedescription numbe codes Systembatteryvoltageistoohigh P0563 Theenginecoolanttemperaturesensorsignal P0116 isunreasonable Enginecoolanttemperaturesensorcircuit P0117 voltageistoolow Enginecoolanttemperaturesensorcircuit P0118 voltageistoohigh Throttlepositionsensorcircuitvoltageis P0122 belowthelowerlimit Throttlepositionsensorcircuitvoltage P0123 exceedsupperlimit Theupstreamcylinder1oxygensensorsignalis P0130 unreasonable Upstreamcylinder1oxygensensorsignalistoolow P0131 Upstream1cylinderoxygensensorsignalcircuit P0132 voltageistoohigh Oilpumprelaycontrolcircuitopencircuit P0627 Theoilpumprelaycontrolcircuitisshort-circuited P0629 tothepowersupply MIL lamp driver stage circuit failure P0650 Carboncanistersolenoidvalveopencircuit P0444...
  • Page 95 编 号 Maintenanceandstorage 左右手把控制系统 Storage Battery .Refer to the section on batteries to Storage remove the battery. If your motorcycle is not in use for a .Clean the surface of the battery with period of time and requires special neutral soapy water and remove rust maintenance, this requires some from the terminals and wiring joints.

  • Page 96: Maintenance And Storage

    编 号 Maintenanceandstorage 左右手把控制系统 Re-enablethemethod Howtopreventrust Re-enablethemethod .Clean your motorcycle at least once a month. Try to keep your vehicle · Clean the motorcycle thoroughly. clean and dry. · Wipe to remove the air filter inlet and muffler exhaust port. .Remove dirt from the surface of ·...
  • Page 97 编 号 Maintenanceandstorage 左右手把控制系统 Cleanthemotorcycle .Cover the motorcycle. Avoid the noon sun on the motorcycle, if it is Pleasefollowtheinstructionsbelow exposed to the paint, plastic parts will tocleanyourmotorcycle: be discolored, and the instrument will .Wash away dirt and mud from the fade.
  • Page 98 编 号 Maintenanceandstorage 左右手把控制系统 WARNING .Carefully inspect the painted surface for damage. If there is any damage, ·Motorcyclecoverpaintsurface repair the damaged surface with repair avoidcleaningwiththefollowing material as follows: cleaningagents. · Wash the damaged area and · Enginesurfacecleaningagent let it dry. (headwater),rangehoodwashing ·...
  • Page 99 编 号 Maintenanceandstorage 左右手把控制系统 Transportation The fuel must be drained before transporting the motorcycle. Fuel is extremely flammable and can cause explosions under certain conditions. When draining, storing or refilling fuel, open flames are strictly prohibited and the operation must be performed in a well-ventilated place after the engine is stopped.
  • Page 100 编 号 Maintenanceandstorage 左右手把控制系统 Number Nameplate The frame and engine codes are 3C nameplate is fixed at the bottom of unique and are used to identify your the front of the frame. motorcycle and are required when registering your motorcycle. When ordering spare parts or entrusting special services, this number enables the dealer to provide you with a better...
  • Page 101 编 号 左右手把控制系统 Specificationsheet Engine Dimensionsandcurbweight Single-cylinder, horizontal, length four-stroke, water-cooled, Width Cylindernumber Height Cylinderdiameter Wheelbase Stroke Groundclearance mm （High version） Displacement mm （short version） Compressionratio . ： Seatheight Startmode Electricstart mm （High version） Lubrication mm （short version） Pressuresplash method Wholemotorcycle Power .

  • Page 102: Specification Sheet

    编 号 左右手把控制系统 Specificationsheet Luminairepower Volume Lowbeam Fuel tank effective volume Highbeam Frontpositionlights . W/ Engine oil capacity Frontturnsignal . W/ When the engine changes the oil regularly and the oil filter is changed Rearpositionlights . W/ at the same time Brakelights .

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