Zontes VX 350 Manual
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Zontes VX 350 Manual

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Summary of Contents for Zontes VX 350

  • Page 2 This manual summarizes the right repair and maintenance methods of motorcycle. As long as in accordance with the provisions to do, your motorcycle will be durable. ZONTES distribution unit has trained technical personnel, with the complete tools and equipment, to provide you with high quality and service at any time.

  • Page 3: Table Of Contents

    Content Content............... . .1 Air filter..............24 User instruction............2 Spark plug..............25 Special Warning............2 Engine oil..............26 Code position..............3 Engine oil filter............27 Maintenance of muffler..........3 Clutch controller free stoke........27 Installation of location parts........4 Throttle cable clearance........28 PKE user manual............5 Idling..........

  • Page 4: User Instruction

    User instruction There are all kinds of accessories on the market can be assembled on your motorcycle, and we cannot directly control the market quality and applicability of accessories The inapplicable accessories will endanger the safety of the riding personnel. The selection of accessories and installation, therefore, must be especially careful.

  • Page 5: Code Position

    Code positing ③ Vehicle identification code and engine number is for the registration of motorcycles, when ordering parts or entrust the special service, this number can make distribution unit provide a better service for you. ① Identity code will be carved on the turning vertical pipe,② 3C nameplate card will be fixed in the bottom of the frame,③...

  • Page 6: Installation Of Location Parts

    single swing arm installation position of accessories ⑤Front brake liquid cylinder ①Clutch handle ③Secondary handle Accelerator control handle ⑥Switch on right handle ②Switch on left handle ④Meter Gearshift pole Rear disk brake Rear brake pedal Ignition coil Side stand Muffler Front disk brake...

  • Page 7: Pke User Manual

    PKEusermanual 3D antenna sensing area S T A R T button Fuel tank lock button Seat lock button PKE (Passive Keyless Entry) system user manual: The PKE system consists of a PKE accessory (Figure 1), a PKE host (Figure 2), a key (Figure 3), a non-electric induction antenna (Figure 4) and a low-frequency transmitter antenna the line (Figure 5) consists of five parts.
  • Page 8 PKEusermanual Note: When the vehicle is starting or moving, all buttons of the right auxiliary handle switch (Figure 6) are shielded, and can only be used when the vehicle is stopped and the ignition is off. 4. Turn off the PKE: After stopping and parking the motorcycle, put handlebar to the left, turn off the engine, long press the red power-on button on right handlebar, the turning signal will double flash twice, the steering lock will be locked automatically, then the buzzer beep sound to prompt, the electric circuit is...

  • Page 9: Tft Instrument

    TFT Instrument The meter consists of four different interfaces which are leisure, racing, street and simplicity version,respectively.The interface can be switched and selected according to personal preference.A brief description of the meter is made with the leisure interface shown in the picture below. Front view figure arrow: 1 Left turn lights, 2 Distance light lamp;...
  • Page 10 TFT Instrument 6. ABS anti-lock braking system signal light ABS working situation. 7. Tire pressure indicator light When the tire pressure and temperature are abnormal, it will flash an alarm and need maintenance and inspection. 8.Maintenance indicator light The first indication is 1000km. After every 3000km, the maintenance reminder will flash, and long press SET to clear it.200km in advance each time, it will flash for 5 seconds after power-on to indicate maintenance.
  • Page 11 TFT Instrument Figure 1 As shown in figure 1: Main menu Menu operation: Short Press the SET button on the main interface to enter the main menu. Long Press the SET button at any time to return to the main interface, or the screen can automatically return to the main interface without any operation for 8 seconds.
  • Page 12 TFT Instrument Tire pressure function description: 1. Tire pressure and temperature alarm When the instrument receives that the tire pressure temperature information from the sensor exceeds the limit value, the instrument interface displays the corresponding tire pressure temperature alarm text, and the tire pressure indicator flashes (1 Hz). 2.

  • Page 13: Mobile Interconnection Operation Instructions

    Mobile interconnection operation instructions Android system: 1.On the home screen, press SET to enter the secondary menu, select “Easy Conected" to enter the wireless screen, and scan the QR code at the upper right corner of the screen to download "Driving Partner". 2.

  • Page 14: Left/Right Handle Control System

    Single arm/double arm(upgrades) Left/Right handle control system 1. Clutch controller When starting the engine or shifting gears, hold the handle to separate the clutch discs to cut off the power transmission. 2. Overtaking warning lights When speeding up, press the button warning the motorcycle in front or behind. 3.

  • Page 15: Front Pedal Installation

    Single arm/double arm(upgrades) Left/Right handle control system 14.Throttle control handle Throttle control handle is used to control the engine rotating speed. When turn towards to the user's side is acceleration; On the other hand, turn towards to the opposite user's side is reduction. 15.Electrical starting button Press this button to turn on the start-up circuit.

  • Page 16: Fuel Tank

    Fuel tank The fuel tank is located in the fuel tank shell in front of the seat cushion. When opening the outer fuel tank cover, make sure that the engine shutdown switch is turned off. Press the fuel tank cap switch button ①, the cover plate ② opens automatically, and turn the fuel tank cap ③...

  • Page 17: N Otes For Fuel, Engine Oil And Cooling Liquid

    Engine oil Use high quality SN or above level four-stroke engine oil can prolong engine life. Please choose ZONTES API SN level or higher level of "four stroke motorcycle engine oil", It is on sale in all ZONTES shops. The unleaded gasoline, poor quality fuel oil and engine oil can damage the system components, and it will shorten the service life of catalyst in spark plugs and muffler.

  • Page 18: Running-In Of New Motorcycle

    Running-in of new motorcycle The correct new running-in can prolong the service life of the motorcycle, it can also give full play to the performance of the new motorcycle. Below is a list of running in right way. recommended maximum engine speed First 500 kilometers below 5500 RPM Up to 1500 kilometers...

  • Page 19: Engine Oil Cycling Before Driving

    Inspection before driving If it's not well check before driving the motorcycle, and there is no proper maintenance, it will increases the risk of accidents and the risk of motorcycle damage. Always check the motorcycle during daily usage, make sure it is safe to run. Refer to the instruction manual inspection and maintenance of the chapters.

  • Page 20: Driving Essentials

    Driving essentials If you are driving this vehicle for the first time, we recommend that you practice on a non- public road until you are familiar with the controls and handling of the vehicle. Driving with one hand is dangerous, and should be driven with both hands firmly gripping the handlebars with both feet on the footrests.

  • Page 21: Driving

    Driving Pack up the main stand, hold the clutch handle, just wait a moment, hit the hang first gear shift lever: step on the gas and slowly release the clutch handle gently, the motorcycle will start. It you want to get to the next higher gear, speed up first, and then close the throttle, hold the clutch handle at the same time, the shift lever stepped down, hanging in the second gear.

  • Page 22: Inspection And Maintenance

    Inspection and maintenance The table below is the inspection for each regular maintenance should be done, the interval period should be used in months or mileage depending on which one reached first. Each check should be carried out in accordance with the project in the table below. I f your motorcycle has been used in harsh conditions, namely the continuous driving in large throttle or worked in wind sand, it should have special maintenance to keep the reliability of the motorcycle after driving.

  • Page 23: Toolkit

    Inspection and maintenance According to the project inspection table, if necessary, to further cleaning, lubrication, adjustment or replacement operations. In poor road conditions and high power conditions for a long time, you should increase the inspection frequency. Toolkit Open the seat cushion and place the toolkit under the cushion, as shown in the figure.

  • Page 24: Storage Battery

    Please purchase and use our special charger to ensure the extension of the service life of the battery. There are lead-acid battery chargers for sale in Zontes shop. Users who need them can go to Zontes shop to purchase the corresponding chargers according to the batteries equipped with the model.

  • Page 25: Charger Manual

    Reverse connection indicator light, need to Colorful gradient connect the positive and negative poles correctly Gel battery charger Please purchase our special charger, which is sold in Zontes shop. It is forbidden to use other unqualified chargers to charge the battery.

  • Page 26: Air Filter

    Air filter The air filter is located below the seat. If the air filter is dirt jam, it can make the air intake resistance increases, the output power down, and fuel consumption increases. If driving in dusty conditions, you should increase air cleaner filter cleaning or replacement frequency. Complete the following steps to check clean air filter.

  • Page 27: Spark Plug

    Spark plug Disassembly the spark plug 0.7~0.9mm Follow the steps below: 1. Pull out the spark plug high voltage wire. 2. Remove the spark plug with a spark plug wrench. Use a hard wire or steel adhesion of carbon on the spark plug for removal of dirt, and then to use with a feeler gauge to adjust the spark plug gap between 0.7~0.9mm.

  • Page 28: Engine Oil

    6.Add 1600ml from the engine oil filling hole (if the oil filter element is replaced, add 1700ml), the viscosity is SAE 5W-40 (ring ambient temperature -20°C~20°C)/10W-50 (ambient temperature above 0°C), "ZONTES" motorcycle four-stroke engine of API SN level or higheroil, and then tighten the oil filler plug.

  • Page 29: Engine Oil Filter

    If the clutch controller free stroke is too large, it is e asy t o c ause c lutch a nd s hift in stitutions w ear a nd failure Maintain and adjust the clutch should be performed by the designated company service units. The adjustment and maintenance of the clutch shall be carried out by a dealer authorized by ZONTES.

  • Page 30: Throttle Cable Clearance

    Throttle cable clearance Adjustment progress： (1) Loose lock nut ①. (2) Turn the adjusting screw ② to adjust the clearance lasso, within the range of 0.5~1.0mm. (3) After completion of clearance adjustment, tighten the lock nut. After completing the clearance adjusting throttle cable, ensure the throttle hand turn automatically back to the closed position, do not make the engine idle speed by adjusting cable.

  • Page 31: Fuel Pipe

    ② Tooth is broken or damaged ③ Sprocket fixed nut is loose or not If you find any questions about the sprocket, please contact the authorized dealer of zontes for repair. W hen r eplacing t he d rive c hain , you should check the wear condition of master-slave two drive sprocket; the chain should be replaced at the same time if necessary.
  • Page 32 Transmission chain Some chain lubricant containing might damage the sealing ring of solvents and additives, so please use the special chain oil. If there is no chain oil for the seal chain, you can use high viscosity gear oil SAE90 instead. Adjustment of transmission chain Adjust the drive chain sags to the appropriate range.
  • Page 33 Transmission chain (Single arm) Eccentric chain regulator NK50-25 needle roller bearing maintenance steps: ④ ⑤ ③ ② ① ⑥ ⑦ Step 1: Remove the locking spring stuck on the rear axle, and then use a 200N torque wrench and a 42mm metric 12-angle standard socket, the Stanley model is 89-642-1-22 to loosen the M35 nut. Tighten the foot brake to prevent the motorcycle from turning.

  • Page 34: Brake System

    Braking system This motorcycle front and rear wheel assembly of the disc brake. The right brake operation is very important for safe driving. Remember to regularly check the braking system, and the inspection qualified maintenance unit to complete. Brake is highly significant components of personal safety; you should regularly check and adjust the brake, and regular cleaning the sediment on the brake caliper etc, to prevent obstacles to the movement of the piston.
  • Page 35 Braking system If it is not replaced when the service life is reached, please contact the authorized dealer of zontes for repair. If driving after the maintenance of the brake system or replace the motorcycle brake, operate only a few with the brake lever or brake pedal, braking effect will be worse, and the accident will happen.

  • Page 36: Tires

    Tires Do not pay attention to the following matters may be accident caused by the failure of the tire. Tires connect the motorcycle and ground, so it is very important. Observe the following rule: Check the tires and tire pressure condition, adjust the tire pressure before each use. Avoid the motorcycle overload.

  • Page 37: Disassembly Of Tires

    1.Parking motorcycle and pay attention to whether the ground is smooth and firm. 2.The damaged location of rim was detected by visual inspection. 3.Have the repair shop check the damaged rims and replace them if necessary. It is better to let the ZONTES agent finish the work.
  • Page 38 Disassembly of tires M12×1.5 nuts Rear wheel nut tightening torque：110N.m Rear wheel disassembly 1. Use a special support stand to prop up the motorcycle. 2. Use the 110N torque wrench and the outer hex 19# to loosen the 5 pcs M12×1.5 nuts shown in the picture (note that the nuts should be loosened diagonally).

  • Page 39: Lighting And Signaling

    Lighting and Signaling Please refer to the instruction of the front part “check before driving” for the illumination and signal inspection. Front brake switch Rear brake switch Front brake switch The front brake switch, housed in a former brake controller. When you slightly feel pressure before holding brake controller, the brake light is up.

  • Page 40: Trouble Shooting

    If there is no spark, please contact a dealer authorized by zontes for repair. Do not put the spark plug fixed near the spark plug hole to make the inspection. Because of the combustible mixture in the cylinder may be ignited by a spark and fire.

  • Page 41: Engine Short Of Power

    Trouble shooting Don't make the fuel flow everywhere, the container should be income. Don't let the fuel close to high temperature of the engine and the muffler. When doing the inspection, it should be far away from the fireworks, also don't close to fire and heat source. Engine short of power When engine power significantly decreased or a larger decline on original top speed, it may be the blocking of the engine fuel system make the work of engine is not normal, please immediately go...

  • Page 42: Fuel Injection Attention

    Fuel injection attention Fuel injection attention: 1.Before the installation of battery for new motorcycle, we should inspect that whether the connection for the fuel injection spare parts is fixed and reliable including the installation of oxygen sensor. Moreover, make sure to fill in the gas. 2.When you install the battery, you should use tools to fix the positive and negative anodes according to the positive and negative anodes of battery.
  • Page 43 Fuel injection attention Description Description Code Code Intake temperature sensor signal Signal of the upstream 1 cylinder P0112 P0131 voltage is too low oxygen sensor is too low Intake temperature sensor signal Signal circuit voltage of the upstream P0113 P0132 voltage is too high 1 cylinder oxygen sensor is too high Upstream 1 cylinder oxygen sensor...

  • Page 44: Usb Port

    USB Port Charge USB port data: Input voltage: 12V-24V; output voltage: 5V; output voltage: 2A. Characteristic: 1.Waterproof cover can prevent water and dust from getting inside to extend the usage life of the charger. 2.Intelligent IC design. It will automatically adjust the charging speed according to the battery volume and type.

  • Page 45: Storage Method

    Storage methods Storage method If you are not using motorcycle for a while, the motorcycle needs special maintenance, this requires some special materials, equipment and technology. For this reason, it is recommended that you choose the company service units to complete the maintenance work. If you want to complete the work, please click the following method: Motorcycle Thoroughly clean the motorcycle.

  • Page 46: Motorcycle Cleaning

    Motorcycle cleaning Clean the motorcycle Clean the motorcycle accord with the following: 1.Use cold water to wash away dirt and mud on the surface of the motorcycle. You can use the soft sponge or soft brush to clean. You could scratch appearance parts with hard materials to clean. 2.Use neutral detergent or a motorcycle wash soap, thoroughly clean sponge or soft cloth motorcycle.

  • Page 47: The Use Instruction Of Storage Battery

    The use instruction of storage battery 1 The start of the new storage battery Storage battery installation a. Connect first positive (+) polar (red wire), followed by the negative (-), note: don’t connect the reverse way, Otherwise it will damage voltage rectifier electric parts, etc. b.

  • Page 48: Specification Table

    Single sided swing arm specification table Length............................2085mm Width............................860mm Height............................1315mm Wheel base ..........................1430mm Ground clearness ........................170mm Seat height...........................765mm Net weight............................188kg Full load weight..........................198kg Engine Type ............. Single cylinder ,upright, four-strokes, wind and oil cooling Cylinder number ..........................1 Cylinder bore ..........................84.5mm Stroke ............................62mm Displacement ..........................

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