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Welbilt Cleveland SteamCraft 24CGA10 Operation Installation Maintenance Manual
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Welbilt Cleveland SteamCraft 24CGA10 Operation Installation Maintenance Manual

Welbilt Cleveland SteamCraft 24CGA10 Operation Installation Maintenance Manual

Gas convection steamer with easy timer
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Visit www.clevelandrange.com to locate a
service or sales representative in your area.
SteamCraft
Gas Convection Steamer with Easy Timer
Operation, Installation & Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
MODELS:
24CGA10
!
Read the manual thoroughly.
Improper installation, operation or
maintenance can cause property
damage, injury, or death.
Cleveland
For your future reference.
Model #
Serial #
Part # KE004036-2 Rev E
February 2024

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Summary of Contents for Welbilt Cleveland SteamCraft 24CGA10

  • Page 1 Cleveland Visit www.clevelandrange.com to locate a service or sales representative in your area. SteamCraft Gas Convection Steamer with Easy Timer Operation, Installation & Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. MODELS: For your future reference.
  • Page 2 STATEMENT OF RESPONSIBILITIES / DÉCLARATION DES RESPONSABILITÉS / DECLARACIÓN DE RESPONSABILIDADES Ce document est destiné à l’usage des This document is for use by experienced and Este documento está destinado para el uso trained Qualified Cleveland Range, LLC Représentants de Service qualifiés et de los Representantes de Servicio Authorized Service Representatives who are autorisés de Cleveland Range, LLC qui...
  • Page 3 FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use gasoline or any Ne pas entreposer ou utiliser No guarde ni use gasolina o other flammable liquids and vapours d'essence ou d'autres liquides ou cualesquiera otros líquidos o in the vicinity of this or any other...
  • Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Inspect unit daily for proper Heavy. / Lourd. / Pesado. operation. / Inspecter le bloc quotidiennement pour garantir le fonctionnement normal. / Team or mechanical lift. / Levage en équipe ou Inspeccione diariamente el mécanique. / Levantamiento en equipo o funcionamiento correcto de la mecánico.
  • Page 5 OPERATION, INSTALLATION & MAINTENANCE MANUAL MODEL 24CGA10 Table of Contents CHAPTER 1 GENERAL INFORMATION ......................5 Laws, Codes, and Regulations ......................5 Operational Safety ..........................5 Inspection for Shipping Damage ......................5 CHAPTER 2 PRODUCT INFORMATION ......................6 Product Information ..........................6 Model Numbers and Serial Numbers ....................
  • Page 6 CHAPTER 1 GENERAL INFORMATION A. Laws, Codes, and Regulations This equipment should be installed only by qualified, professional plumbers, pipe fitters, and electricians. 1. The installation of this appliance must conform with: a) The National Fuel Gas Code, ANSI Z223.1 / NFPA 54 (latest edition), or the Natural Gas and Propane Installation Code CSA B1 49.1, as applicable.
  • Page 7 CHAPTER 2 PRODUCT INFORMATION A. Product Information This manual covers the operation of Cleveland Range model 24CGA10 (Ultra 10) and the standard features and options available on this appliance. • Other than the selection of options, there are presently no significant design, parts, or operating differences among appliances with this model number.
  • Page 8 D. Product Views Figure 2-1 24CGA10 PRODUCT VIEWS Plan, Front, and Side Views Dimensions in Inches...
  • Page 9 Figure 2-2 24CGA10 Utility Locations...
  • Page 10 CHAPTER 3 INSTALLATION PROCEDURE ⚠ DANGER Operating this appliance out of level can cause DEATH, INJURY, and EQUIPMENT DAMAGE. This appliance must be level both front-to-back and side-to-side in all installations. NEVER operate this appliance out of level. If this appliance is suspected to be out of level, shut it down at once and call your qualified Cleveland Range authorized service agency immediately.
  • Page 11 the area under the hood, including this appliance. • The BTU/HR for a 24CGA10 is 125,000. 3. Do not connect the exhaust hood directly to the flue outlet of the steamer. 4. If an existing hood cannot be used, a new one should be constructed over the steamer. C.
  • Page 12 Figure 3-2 Gas Supply Line Layout 3. Testing Gas Supply Lines ⚠ WARNING FIRE OR EXPLOSION HAZARD LEAKING GAS CAN CAUSE FIRE OR EXPLOSION WITH PROPERTY DAMAGE, INJURY OR LOSS OF LIFE. If the installer smells gas, or suspects there is a gas leak, immediately refer to the posted gas leak instructions.
  • Page 13 • The electric supply must match all electrical and wiring requirements specified on the rating plate. • NOTE: This appliance is NOT Ground Fault Interrupter (GFI or GFCI) compatible. • NOTE: The 24CGA10 Electrical Diagram is located inside of the Condensate Drip Trough. The connection must be made as follows: 1.
  • Page 14 Table 3-1. Minimum Water Quality Requirements Scale Forming Factors Total Dissolved Solids less than 60 parts per million Silica less than 13 parts per million Alkalinity less than 20 parts per million Corrosion-Causing Factors: Free Chlorine less than 0.5 parts per million Chloride less than 30 parts per million PH factor...
  • Page 15 Flush the water supply lines before connecting the lines to the appliance. Figure 3-5 Cleveland Range Single Water Supply Arrangement Figure 3-6 Cleveland Range Seperate Water Supply Arrangement 3. Testing Water Supply Lines a) Check all connections for proper tightness. Remove the side panel to inspect water connections inside the steamer.
  • Page 16 10. Drainpipe Size and Length Guidelines: • Do NOT make a drainpipe outlet extension more than 12 feet long. • Do NOT use more than three elbows. • Up to 6’ pipe: 1 1/2-inch pipe and fittings are acceptable. • Up to 2 elbows: 1 1/2-inch pipe and fittings are acceptable.
  • Page 17 Installation Checklist Installation Check List TASK REFERENCE COMPLETED Check Operating Location Clearances Chapter 2 Section D Test Supply Water Quality Chapter 3 Section F Water Supply Requirements Met Chapter 3 Section F Electric Power Requirements Met Chapter 3 Section E Gas Supply Requirements Met Chapter 3 Section D Exhaust Hood Requirements Met...
  • Page 18 CHAPTER 4 COOKING WITH THE 24CGA10 ⚠ DANGER Do NOT breathe steam, hot air or condensate. DEATH or INJURY will result. ⚠ WARNING Hot air, steam, and condensate will cause burns and scalds. To help prevent burns and scalds when opening steamer doors: always stand to the hinge side and back from the doors, slowly open the door, and wait for the steam and heat to dissipate before reaching into the steamer.
  • Page 19 • The steamer compartment is equipped with an automatic door interlock switch that turns off the heating elements and condenser when the door to the compartment is opened. ⚠ WARNING BURN and SCALD HAZARD Even though the heat shuts off as soon as the door is opened, it may take up to a minute for production of steam to end and residual steam in the system to clear from the cooking compartment.
  • Page 20 CHAPTER 5 EASY TIMER OPERATING INSTRUCTIONS DIGITAL DISPLAY CONTROL KNOB Enabled with TIMED mode TIMER START/STOP BUTTON in TIMED mode TIMED/MANUAL SWITCH BUTTON (Press for 5 sec) ON-OFF SWITCH ⚠ CAUTION Press switch and button with fingertips only. INJURY and EQUIPMENT DAMAGE can result from pressing switches and buttons with anything else.
  • Page 21 A. Main External Power Switch Usually, the steamers main external power switch is left ON. If the main external power switch was left in the OFF position, turn it ON as follows. 1. Check that the water supply valves are open. 2.
  • Page 22 3. Once the water has reached the minimum operating level, the blower turns OFF and the pilot/standby burner lights to heat the water to the standby temperature. 4. Timed Mode (with “SURE COOK” mode feature) a) Select cooking time using “Control Knob”. b) Press “TIMER-START/STOP”...
  • Page 23 D. Lighting And Shutdown Instructions DO NOT TRY TO LIGHT THE BURNERS OR PILOT WITH A FLAME. THE PILOT AND BURNERS ARE SELF IGNITING. ⚠ WARNING DEATH, INJURY or EQUIPMENT DAMAGE may result from an improperly adjusted gas control and ignition system.
  • Page 24 CHAPTER 6 SHUTDOWN AND CLEANING PROCEDURES A. Steam Generator Blowdown 1. Power Off (Automatic Blowdown) Blowdown occurs automatically when each steamer compartment is turned OFF at its ON/OFF switch. During blowdown, the steam generator drain valve is rinsed with fresh water, and the boiler is drained. Blowdown at frequent intervals helps decrease mineral buildup in the steam generators and reduces the frequency of descaling and other maintenance.
  • Page 25 ⚠ WARNING Inside of steamer stays hot for a long time. Be careful when cleaning inside steamer compartment. 3. Remove the slide racks. Wash and rinse racks separately or clean them in a dishwasher according to health requirements. Do not remove the drain screen. 4.
  • Page 26 CHAPTER 7 OPERATING TESTS AND FINAL CHECKOUT PROCEDURES A. Burner Ignition Test (Lighting and Shutdown Instructions) It is recommended that this test be performed before beginning the Startup Test Procedure. This will ensure that the basic heating system is operating normally before reviewing the overall operation of the steamer, since much of the operation is dependent on the operation of the burner control system.
  • Page 27 2. Shutdown Instructions a. Turn off electrical power to the steamer, at both the ON/OFF switches and the main power switch. b. Turn off gas supply at the main manual gas valve. B. Start-Up Procedure with the Appliance De-Energized 1. Start with or the Main External Power Switch OFF. 2.
  • Page 28 c) Blowdown stops. d) The steam generator fills. 8. Start a 3-minute blowdown cycle by turning the ON/OFF switch OFF. 9. A steady stream of water flows from drainpipe into the floor drain. 10. No water flows into the cooking compartment. 11.
  • Page 29 7. Close the upper compartment door. Steaming starts and the cooking compartment reaches cooking temperature (193 °F), and the timer starts counting down if in TIMED mode. 8. If steaming does not start: Shut down the appliance and call your qualified Cleveland Range authorized service representative.
  • Page 30 CHAPTER 8 PREVENTATIVE MAINTENANCE A. Maintenance Maintenance on the steamer must be performed on a regular basis to keep the unit running properly. By following the maintenance instructions in this chapter and referring to the installation section, problems with the steamer will be kept to a minimum.
  • Page 31 • Use no other system of descaling. c. Manual Method to Descale Steam Generator NOTE: Part No. 106174 is the Part No. for a case (6 1-gallon containers) of DISSOLVE® descaler. THESE INSTRUCTIONS ARE FOR USE WITH DISSOLVE® DESCALER SOLUTION Cleveland Range Part Nos.
  • Page 32 • Pour slowly to avoid overflow. • Refill can take up to 8 minutes. • Use 1 gallon Dissolve® for Ultra 5 Gas. • Use 1 ½ gallons Dissolve® for Ultra 10 Gas. g. Add 1-2 gallons of cold tap water to descaling port after refill stops; continue to fill with cold water until descaling solution enters cooking compartment(s) through steam nozzles.
  • Page 33 CHAPTER 9 TROUBLESHOOTING GUIDE The Troubleshooting guide includes a list of symptoms that may be encountered during routine operation and maintenance. The first column on the left (PROBLEM) describes these symptoms. The second column lists the possible causes for the problem in column one. The third column lists possible remedies for the problems and causes in columns one and two.
  • Page 34 Power light is ON, but timer Timer transformer has failed. See Note 1. does not light. Compartment bottom dirty Juices and/or food leaking from pans. Put a solid pan under perforated pans with food drippings. to catch drippings. Reduced Steam flow into Steam generator scale buildup.
  • Page 35 Suggested cooking times are usually listed Extend cooking times for altitudes for cooking at sea level above 2000 feet. Hot water connected to condenser line. Make proper connections See section on Water Supply. See Note 3. Condenser water is turned OFF. Turn ON water to condenser.
  • Page 36 4. Repairs to external wiring should be done by a Licensed Electrician. 5. For more information on products and services, contact your nearest Authorized Sales Representative. Call factory for a preventative maintenance program, descaling kits, descaling information, and water treatment systems: USA: (800) 338-2204, Canada: (800) 427-6668.
  • Page 37 To learn how Welbilt Foodservice and its leading brands can equip you, visit our global web site at www.welbilt.com, then discover the regional or local resources available to you. ©2016 Welbilt Foodservice except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifiations without notice.