Alpha-InnoTec L 140 Operating Manual

Air/water heat pumps

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aIr/water

Inside installation

We reserve the right to modify technical specifications without prior notice.

UK830544/201120

Translation of the original instruction manual

Operati ng manual

Lw 140(L) –Lw 310(L)

Lw 180H

Heat PumPs

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Summary of Contents for Alpha-InnoTec L 140

Page 1 Operati ng manual aIr/water Heat PumPs Inside installation Lw 140(L) –Lw 310(L) Lw 180H We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH Translation of the original instruction manual...
Page 2 € Indicates suggestions that help to save en- ergy, raw materials and costs. Reference to other sections of the operating manual. Reference to other documents of the manufac- turer. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 3 INSUlATING THe HydRAUlIc coNNecTIoNS ..21 Addresses in the event of a service call ......70 INSTAllATIoN of THe coNTRol elemeNT ....22 INSTAllATIoN ANd RemovAl of THe ScReeN ..23 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 4 The unit bears the ce mark of conformity. ec declaration of conformity We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 5 Components such as ammonia, sulphur, chlorine, salt, sewer gas, flue gases etc. may cause damage leading to complete failure or even a total write-off of the heating pump! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 6 "Technical data / scope of delivery". energy savIng tIp € When letting in fresh air. do not leave win- dows open for an extended period in or- der to save energy and reduce your heat- ing costs. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 7 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 8 (connected to heat pump side) We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 9 Danger of tipping over during trans- port! this can result in personal injury and damage to the unit. – take suitable precautionary measures to eliminate the danger of tipping. Danger! Make sure to secure unit against slipping during transport. CautIon. never use components and hydraulic con- nections on the unit for purposes of trans- port. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 10 Guide pipes care- fully past cable assemblies and components in the unit… Guides pipes through the marked openings on the back side of the unit… We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 11 Remove the screws located on the lower side of the only retract the ventilator into the body upper facing panel… of the unit for transport purposes and ex- tend it to its original positions following transport. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 12 (m12) of the fan's connections and remove together with the spring washers… We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 13 Next, interlock the 2 pieces of the wall duct(s) that belong together, as illustrated in the following draw- ing. Use the lubricant supplied upon delivery to help in this process... We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 14 Stabilise the wall duct from the inside using the chipboard included with delivery... notICe. Wall ducts fix wall openings, help avoid cold air transmission in the masonry as well as assist in the assembly of weather / rain guards and wire mesh grilles We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 15 4 bentonite waterproofing tape the heat pump, close the opening between (apply only after assembling the the wall duct and the air duct using the unit's connection fastener) bentonite waterstop tape included with delivery. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 16 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 17 “heating circuit, buffer tank” section. CautIon. When installing the connections, always secure the connections on the unit from twisting, in order to prevent damage to the copper pipes in the interior of the unit. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 18 Also install filling and emptying devices, shut-off devices and non-return valves in the heating circuit. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 19 They are optimized for use with your heat pump. notICe. Integrate the hot-water tank in the heat pump system corresponding to the hy- draulic diagram for your system. “Hydraulic connection” instructions. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 20 “Technical data / scope of delivery”, “electric” section. CautIon. If using the unit in 3~230v systems, please note that the residual-current circuit breaker (rCCB) used must be aC-DC sen- sitive. example of open electrical switch cabinet… We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 21 Attach the lower facing panels. Insulating the hydraulic connections Insulate the vibration decouplers and the pipes of the heating circuit. notICe. Insulate in accordance with applicable lo- cal standards and directives. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 22 4 hooks are located on the back side of the control el- control element… ement and can be used to hang the control element on the front facade of the unit: We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 23 1 recess for control element 2 logo 3 temporary cover proceed as follows: first, insert the screen below, in the provided slots on the front of the facade… We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 24 Thereafter, remove the snap-in lugs from the opposite Send completion report for heat pump systems and side. general checklist to the manufacturer’s local part- ner. overview “customer service”. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 25 Dispose of battery and electronic compo- nents in keeping with environmental con- siderations. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 26 *) depending on components tolerances and flow **) comply with local regulations n.n. = not detectable w.w. = to choice ¹) hot water return ²) hot water flow We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 27 — ı — ı — — ı — ı — — ı — ı — — — — — — — — — 813522d 813523e 813524e 813509d We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 28 *) depending on components tolerances and flow **) comply with local regulations n.n. = not detectable w.w. = to choice ¹) hot water return ²) hot water flow We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 29 64 ı 28 9 ı 6 ı 3 — ı — — ı — • — — • — ı — ı — — — 813537a We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 30 Verdichter Compressor(s) Leistungs-Druckverlustkurven Bezeichnung: Änd./Ä.M./Ersteller/Datum LW 140 (L;A) Seite: 1/1 - / PEP028-2009 / Opel / 16.03.10 Zeichnungsnummer: 823154 Datei: 823154 Leistungs- Druckverlustkurven LW140 (L;A).xls We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 31 Pressure loss heat pump Bezeichnung: Änd./Ä.M./Ersteller/Datum LW180 (L;A) Seite: 1/1 - / PEP 028/2009 / Opel / 26.04.10 Compressor(s) Zeichnungsnummer: 823155 Datei: 823155 Leistungs- Druckverlustkurven LW180 (L;A).xls We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 32 Seite: 1/1 - / PEP 029/2009 / Opel / 11.05.10 Zeichnungsnummer: 823156a a / PEP 029/2009 / Opel / 05.07.10 Datei: 823156a Leistungs- Druckverlustkurven LW251 (L;A).xls We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 33 Seite: 1/1 - / PEP 020/2009 / Opel / 25.11.09 Zeichnungsnummer: 823147a a / PEP 020/2009 / Opel / 22.04.10 Datei: 823147a Leistungs- Druckverlustkurven LW310 (L;A).xls We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 34 Leistungs-Druckverlustkurven Bezeichnung: Änd./Ä.M./Ersteller/Datum Compressor(s) LW180 H (A) Seite: 1/1 - / PEP024-2010 / Opel / 16.09.2010 Zeichnungsnummer: 823162 Datei: 823162 Leistungs- Druckverlustkurven LW180 H (A).xls We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 35 Hot water inlet (return) G 5/4" DIN ISO 228 Zust. Änderungste Bushings for electrical / sensor cables Condensate hose ø i 30 Length from device 1m We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 36 Zust. Änderungstext Hot water inlet (return) G 5/4" DIN ISO 228 Bushings for electrical / sensor cables Condensate hose ø i 30 Length from device 1m We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 37 If the distances were to be reduced to the minimum dimension, the air ducts must be made shorter. This leads to a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 38 If the distances were to be reduced to the minimum dimension, the air ducts must be made shorter. This leads to a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 39 If the distances were to be reduced to the minimum dimension, the air ducts must be made shorter. This leads to a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 40 If the distances were to be reduced to the minimum dimension, the air ducts must be made shorter. This leads to a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 41 G 5/4" DIN ISO 228 R 6/4" Bushings for electrical / sensor cables Condensate hose ø i 30 Length from device 1m Length from device 1m We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 42 G 5/4" DIN ISO 228 R 6/4" Bushings for electrical / sensor cables Condensate hose ø i 30 Length from device 1m Length from device 1m We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 43 If the distances were to be reduced to the minimum dimension, the air ducts must be made shorter. This leads to a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 44 If the distances were to be reduced to the minimum dimension, the air ducts must be made shorter. This leads to a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 45 If the distances were to be reduced to the minimum dimension, the air ducts must be made shorter. This leads to a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 46 If the distances were to be reduced to the minimum Zust. Änderungstext dimension, the air ducts must be made shorter. This leads to 819337_Aufstellungsplan_LW_251,_LW_310~a.SLDDRW 15.03.2010 a significant increase in the sound intensity level! We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 47 Lw 140(L) – Lw 251(L) 3~N/PE/400V/50Hz 3~N/PE/400V/50Hz 3~N/PE/400V/50Hz 1~N/PE/230V/50Hz B10 A ZW2/SST We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 48 Lw 310(L) terminal diagram 3~N/PE/400V/50Hz 3~N/PE/400V/50Hz 3~PE/400V/50Hz 1~N/PE/230V/50Hz B10 A ZW2/SST We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 49 Lw 180H 3~N/PE/400V/50Hz 3~PE/400V/50Hz 3~N/PE/400V/50Hz 1~N/PE/230V/50Hz B10 A ZW2/SST We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 50 Lw 140(L) Circuit diagram 1/3 +10V +24V We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 51 Circuit diagram 2/3 Lw 140(L) We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 52 Lw 140(L) Circuit diagram 3/3 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 53 Circuit diagram 1/3 Lw 180(L) +10V +24V We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 54 Lw 180(L) Circuit diagram 2/3 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 55 Circuit diagram 3/3 Lw 180(L) We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 56 Lw 251(L) Circuit diagram 1/3 +10V +24V We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 57 Circuit diagram 2/3 Lw 251(L) We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 58 Lw 251(L) Circuit diagram 3/3 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 59 Circuit diagram 1/3 Lw 310(L) We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 60 Lw 310(L) Circuit diagram 2/3 ZUP/ZIP We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 61 Circuit diagram 3/3 Lw 310(L) We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 62 Lw 180H Circuit diagram 1/3 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 63 Circuit diagram 2/3 Lw 180H We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 64 Lw 180H Circuit diagram 3/3 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 65 We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 66 EN ISO 13857 EN 61000-3-2/-3-3 * pressure equipment Component Category Module Designated position: TÜV-Süddeutschland Bau und Betrieb (No.: 0036) Company: Place, date: Kasendorf, 18.08.2010 Signature: Jesper Stannow UK818154a Technical Director We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 67 Sending the general checklist and the completion report also serves as a request for a technician authorized by the manufacturer to commission your heat pump. We reserve the right to modify technical specifications without prior notice. UK830544/201120 © Alpha-InnoTec GmbH...
Page 69 Completion report for heat pump systems in de: Alpha-InnoTec customer service department 01803 003550 (0,09 €/min. aus dt. festnetz, mobilfunkpreise können abweichen) in AT: Alpha-InnoTec customer service department 0820 500644 (0,15 €/min. aus dem festnetz und mobilfunk) Completion report and request for faCtory Commissioning during factory commissioning, the system will be inspected to ensure that it is functioning properly. This ensures that all factory specifi cations have been checked and that the system can operate reliably over an extended period.
Page 70 Customer service addresses in the event of a serviCe Call for a current list and additional partners of the manufacturer, please visit www.alpha.innotec.com. Suisse romande SI energiesysteme GmbH Alpha-InnoTec Schweiz AG ASAp energy Hubertusgasse 10 ch. de la venoge 7 Tinggaardvej 7 2201 Hagenbrunn 1025 St. Sulpice 6400 Sønderborg...
Page 71 +386 (0) 42 555 780 fax: +31 (0) 26 445 93 73 fax: +386 (0) 42 555 782 info@nathan.nl info@zeussolar.si www.nathan.nl www.zeussolar.si Alpha-InnoTec Norge AS Gamle forusveien 51b 4033 Stavanger Tel.: +47 (0) 51 6605 95 fax: +47 (0) 51 6605 94 info@alpha-innotec.no www.alpha-innotec.no We reserve the right to modify technical specifications without prior notice.

This manual is also suitable for:

L 140l L 310 L 310l L 180h