Alpha-InnoTec LWAV+ 82R1/3 Operating Manual
Air/water heat pumps
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- Operating manual (56 pages)
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Summary of Contents for Alpha-InnoTec LWAV+ 82R1/3
- Page 1 Air/water heat pumps Operating manual LWAV+ 83024000bUK – Translation of the original operating manual...
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Page 2: Table Of Contents
Intended use ...........4 2.2 Personnel qualifications ........4 Technical data / scope of supply ....17 Personal protective equipment ....4 Performance curves ........18 Residual risks ..........4 LWAV+ 82R1/3 ............18 Disposal ............5 LWAV+ 122R3 ............20 Avoid material damage .........5 Dimensional drawings ........22 Description .............6... -
Page 3: About This Operating Manual
About this operating manual 1.3 Symbols and markings Identification of warnings This operating manual is an integral part of the unit. ► Before working on or with the unit, always read Symbol Meaning the operating manual carefully and follow it for all Safety-relevant information. -
Page 4: Contact
1.4 Contact ► Have any other work on the system carried out only by qualified and skilled personnel, e.g. Addresses for purchasing accessories, for servicing or ● Heating installers for answers to questions about the unit and this oper- ating manual can be found on the internet and are kept ●... -
Page 5: Disposal
2.5 Disposal ● Use of demineralized water heating water or VDI 2035 water Environmentally hazardous media ● Regular servicing and maintenance If a system is not planned, commissioned and operat- Improper disposal of environmentally hazardous me- ed in accordance with the given requirements, there dia (refrigerant) will damage the environment: will be a risk of the following damage and malfunc- ►... -
Page 6: Description
Description The heat pump module 3.1 As-delivered condition 1 Evaporator module 2 Fan module (can be removed if required) 3 Fan (radial) 4 Cooling circuit module Packing unit 1 The cooling circuit module 1 Side panels with mounted air flow baffles Packing unit 2 2 Base frame and sheet metal supports for the fan module 3 Front panel and cover 4 Supporting crosspiece (left and right;... -
Page 7: Accessories
Nameplate Cooling The nameplate is attached at the following point on Cooling is integrated in the units. The following op- the unit: tions are possible for the cooling function ( operat- ing manual of the heating and heat pump controller): ●... -
Page 8: Delivery, Storage, Transport And Installation
Delivery, storage, transport There is a risk of cutting your hands on sharp edges of the unit. and installation ► Wear cut resistant protective gloves. The hydraulic connections are not designed for me- ATTENTION chanical loads. Damage to the housing and the unit components ►... -
Page 9: Installation
Lift panels off the packing unit 2 and set them Transport of the heat pump module with down a handcart If the unit is not transported by a lift truck: Do not lift Only load the heat pump module on to the hand- the unit off the pallet until the panel packages ( “5.1 cart with the narrow side, left or right. Scope of supply“, page 8, pos. - Page 10 Remove the two tensioning straps. NOTE Install the unit so that the switch box side (= control side) is accessible at all times. NOTE The noise immissions of the heat pumps must be taken into account in the respective instal- lation plans for air/water heat pumps. The re- spective regional regulations must be com- plied with.
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Page 11: Installation Of Hydraulic System
Installation of hydraulic system Insert the vent at the highest point of the heating circuit. Ensure that the operating overpressures ( “Tech- NOTE nical data / scope of supply”, page 17) are complied with. If an existing unit is replaced, the old vibration decoupling parts must not be reused. Condensate connection NOTE The heating water drained from the safety valve and... -
Page 12: Electrical Installation
Electrical installation Join the connections. Establishing the electrical connections ATTENTION Irreparable damage to the compressor due to wrong rotating field! ► Ensure a clockwise rotating field for the compres- sor’s load supply. Basic information relating to the electrical connection ● Any specifications by the local energy supply Fit the cover for the plug connections. company apply to electrical connections ●... -
Page 13: Flushing, Filling And Venting The Heating Circuit
10 Setting the overflow valve ● If necessary, simple alkalinisation to a pH value of 8.2 by adding chemicals 8.2 Flushing, filling and venting NOTE the heating circuit ● The activities in this section are only nec- essary for the integration of the storage Outlet pipe of the safety valve is connected. ... -
Page 14: Commissioning
11 Commissioning ● The UWP control signal is the indication of the currently required pump capacity in % ● If the flow rate is the current flow rate (measuring Relevant planning & design data of the system is accuracy +/- 200 l/h) documented in full. Fully open the overflow valve, close the heating The relevant energy supply company has been ... -
Page 15: Maintenance
12 Maintenance Check the evaporator and the condensate pan and clean them, if required Remove the front panel, the side panels and the NOTE cover, thus gaining access to the cover of the We recommend that you conclude a mainte- cleaning opening (1). -
Page 16: Cleaning And Flushing The Condenser
12.3 Cleaning and flushing the condenser ► Clean and flush the condenser according to the manufacturer’s instructions. ► After flushing the condenser with chemical clean- ing agent: neutralise any residues and flush the condenser thoroughly with water. 12.4 Annual maintenance ► Determine the quality of the heating water by analysis. -
Page 17: Technical Data / Scope Of Supply
Technical data / scope of supply LWAV+ Performance data Values in brackets: (1 Compressor) LWAV+ 82R1/3 LWAV+ 122R3 Heating capacity | COP for A10/W35 acc. to EN14511 Partial load operation kW | COP 3,18 ı 5,25 5,50 ı 5,10 for A7/W35 acc. to EN14511... -
Page 18: Performance Curves
Performance curves / operating limits / heating LWAV+ 82R1/3 Qh min/max [kW] Pel min/max [kW] 35°C 55°C 35°C 55°C -25 -20 -15 -10 Temp„ [°C] Temp„ [°C] ∆pmax [bar] 0,30 0,25 0,20 0,15 0,10 0,05 0,00 “ ” [m³/h] Temp„... - Page 19 Performance curves / cooling LWAV+ 82R1/3 Pel min/max [kW] Q0 min/max [kW] 7°C 7°C 18°C 18°C Temp [°C] Temp [°C] ∆pmax [bar] 0,30 0,25 0,20 0,15 0,10 0,05 0,00 “ [m³/h] Temp [°C] 823290b Keys: “ Volumetric flow, cooling water...
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Page 20: Lwav+ 122R3
Performance curves / operating limits / heating LWAV+ 122R3 Qh min/max [kW] Pel min/max [kW] 35°C 55°C 35°C 55°C -25 -20 -15 -10 Temp„ [°C] Temp„ [°C] ∆pmax [bar] 0,30 0,25 0,20 0,15 0,10 0,05 0,00 “ ” [m³/h] Temp„ [°C] 823291b Keys:... - Page 21 Performance curves / cooling LWAV+ 122R3 Q0 min/max [kW] Pel min/max [kW] 7°C 18°C 7°C 18°C Temp [°C] Temp [°C] ∆pmax [bar] 0,30 0,25 0,20 0,15 0,10 0,05 0,00 “ [m³/h] Temp [°C] 823291b Keys: “ Volumetric flow, cooling water Temp Heat sink temperature Temp...
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Page 22: Dimensional Drawings 1
Dimensional drawings 1 LWAV+ 1660 Keys: UK819507-1 Legende: D819507-1 All dimensions in mm. Alle Maße in mm. Pos. Name Vorderansicht Front view Item Name Dim. 8kW Dim. 12kW Seitenansicht von links Side view from left Heating water outlet (supply) G 1ʺ external thread G 5/ 4 ʺ external thread Draufsicht Rückansicht ohne Verrohrung Top view... - Page 23 LWAV+ Dimensional drawings 2 Legende: D819507-2 Alle Maße in mm. Keys: UK819507-2 All dimensions in mm. A1 Wärmepumpenmodul Vorderansicht B1 Wärmepumpenmodul Seitenansicht von links Pos. Name A2 Ventilatormodul Vorderansicht Heat pump module front view B2 Ventilatormodul Seitenansicht von links Heat pump module side view from left Fan module, front view Technische Änderungen vorbehalten Fan module, side view from left...
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Page 24: Installation Plans
Minimum clearances FO>4500 FO>1800 FO>1800 FB>1200 FB>1200 FS>1000 FS>1000 Keys: UK819508 Legende: D819508 All dimensions in mm. Technische Änderungen vorbehalten. Alle Maße in mm. Pos. Name Top view Draufsicht FA Complete external panel Wandaufstellung ohne Überbauung der Wärmepumpe FB Frost area (ice formation possible on cold days, no pipes conveying water, walkways, unsuitable plants) Wandaufstellung mit Überbauung der Wärmepumpe FO Free space up to the next object (no fixed obstacles, e.g. walls) Freiraum bis zum nächsten Objekt (keine festen Hindernisse, z.B. -
Page 25: Connection Set Ipwav Vertical
Connection set IPWAV vertical V (1 : 10) Legende: D819509-1 Technische Änderungen vorbehalten. Alle Maße in mm. Keys: UK819509-1 Seitenansicht von links All dimensions in mm. Rückansicht Detailansicht vertikales Anschlussset Pos. Name Side view from left Heizwasser Austritt (Vorlauf) Heizwasser Eintritt (Rücklauf) Rear view Kondensatablaufrohr DN 40 OKB Upper edge of ground... -
Page 26: Surface Foundation
Installation plan IPWAV vertical Surface foundation Y(1:5) Y(1:5) Legende: D819509-2 Technische Änderungen vorbehalten. Keys: UK819509-2 Alle Maße in mm. Pos. Name All dimensions in mm. OKF Oberkante Fundament Vorderansicht Foundation (frost-proof) Gerätekontur Draufsicht Pos. Name Hydraulic connection line OKB Oberkante Boden Detailansicht Y Front view Detailansicht Bodenbefestigung... -
Page 27: Strip Foundation
Strip foundation Installation plan IPWAV vertical X (1 X (1 : 5) X (1 : 5) Legende: D819509-3 Technische Änderungen vorbehalten. Alle Maße in mm. Legende: D819509-3 OKF Oberkante Fundam Vorderansicht Keys: UK819509-3 Technische Änderungen vorbehalten. Gerätekontur Draufsicht Pos. Name Alle Maße in mm. -
Page 28: Connection Set Wdfav Horizontal
Connection set WDFAV horizontal ±50 OKFB W (1 : 10) OKFB Legende: D819510-1 Keys: UK819510-1 Technische Änderungen vorbehalten. Alle Maße in mm. All dimensions in mm. Seitenansicht von links Pos. Name Detailansicht horizontales Anschlussset Side view from left Complete external panel Pos. -
Page 29: Surface Foundation
Surface foundation Installation plan WDFAV horizontal ±50 OKFB Legende: D819510-2 ±50 Technische Änderungen vorbehalten. Alle Maße in mm. OKFB Oberkante Fertigfußboden Keys: UK819510-2 Oberkante Fundament All dimensions in mm. Seitenansicht von links Oberkante Boden Draufsicht Fertigaußenfassade Pos. Name Pos. Name Wanddurchführung Das Fundament darf keinen Körperschallkontakt zum Side view from left... -
Page 30: Strip Foundation
Installation plan WDFAV horizontal Strip foundation ±50 OKFB Legende: D819510-3 ±50 Technische Änderungen vorbehalten. Alle Maße in mm. OKFB Oberkante Fertigfußboden Keys: UK819510-3 Oberkante Fundament All dimensions in mm. Seitenansicht von links Oberkante Boden Draufsicht Fertigaußenfassade Pos. Name Pos. Name Wanddurchführung Das Fundament darf keinen Körperschallkontakt zum Side view from left... -
Page 31: With Condensate Drain Vertical
WDFAV horizontal With condensate drain vertical Surface foundation Strip foundation Flächenfundament Flächenfundament Streifenfundament Streifenfundament Fundament WDFAV LWAV Fundament WDFAV LWAV (bei Kondensatabfuhr vertikal) (bei Kondensatabfuhr vertikal) Keys: UK819510-4 All dimensions in mm. Legende: D819510-4 Legende: D819510-4 Pos. Name Technische Änderungen vorbehalten. Technische Änderungen vorbehalten. -
Page 32: Condensate Line
External condensate line connection Legende: D819509-4 Technische Änderungen vorbehalten. Aufstellungshinweise für Anschluss der Kondensatleitung außerhalb des Gebäudes. Kiesschicht zur Aufnahme von bis zu 50l Kondenswasser pro Tag Keys: UK819509-4 als Pufferzone zum Versickern. Kondensatablaufrohr DN 40 Pos. Name Wichtig: Bei direktem Einleiten des Kondenswassers in eine Abwasser- oder Gravel layer for holding up to 50 l condensate per day as buffer zone for seepage Regenwasserleitung muss ein Syphon gesetzt werden (Abbildung 1b). -
Page 33: Internal Condensate Line Connection
Internal condensate line connection Legende: 819509-5 Technische Änderungen vorbehalten. Aufstellungshinweise für Anschluss der Kondensatleitung innerhalb des Gebäudes. Kondensatablaufrohr DN 40 Legende: UK819509-5 Wichtig: Beim Anschluss der Kondensatleitung innerhalb eines Gebäudes muss ein Syphon Pos. Name eingebaut werden (siehe Abbildung 2a). An der Kondensatabflussleitung der Wärmepumpe dürfen keine zusätzlichen Condensate drain pipe DN 40 Abflussleitungen angeschlossen werden. -
Page 34: Hydraulic Integration
LWAV+ with hydraulic station 8371235, IBN x 8371235 Subject to change without notice | 83024000bUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 35: Lwav+ With Buffer Tank In Series And Hydraulic Module
LWAV+ with buffer tank in series and hydraulic module 12 12 8371234, 8371234 Subject to change without notice | 83024000bUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 36: Lwav+ With Separation Buffer Tank
LWAV+ with separation buffer tank 8371305 8371305, XXX Subject to change without notice | 83024000bUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 37: Keys Hydraulic Integration
Subject to change without notice | 83024000bUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 38: Circuit Diagrams
LWAV+ 82R1/3 Circuit diagram 1/2 brown blue brown brown A white B yellow Subject to change without notice | 83024000bUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 39 Circuit diagram 2/2 LWAV+ 82R1/3 white green brown PE-Steu /1.B8 white green yellow brown L-Steu /1.B8 N-Steu /1.B8 /1.A3 E20-N /1.A3 Orange Yellow Black Blue Orange Yellow Black Blue blue blue black black black black blue blue black black White...
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Page 40: Lwav+ 122R3
LWAV+ 122R3 Circuit diagram 1/2 black black brown brown grey grey blue brown black grey A white B yellow Subject to change without notice | 83024000bUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 41 Circuit diagram 2/2 LWAV+ 122R3 white green brown PE-Steu /1.B8 white green yellow brown L-Steu /1.B8 N-Steu /1.B8 /1.A3 E20-N /1.A3 Orange Yellow Black Blue Orange Yellow Black Blue blue blue black black black black blue blue black black White Green Brown White...
- Page 42 Subject to change without notice | 83024000bUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 43: Ec Declaration Of Conformity
15206241 100776HSV941 10077641 LWAV 82R1/3-HSV 9M1/3 15206341 LWAV 82R1/3-HSV 12M3 100776HSV1241 10077641 15206441 LWAV 122R3-HSV 12M3 100777HSV1241 10077741 15206441 LWAV+ 82R1/3-WR 2.1-1/3 100778WR2141 100778P41 15206001 LWAV+ 122R3-WR 2.1-1/3 100779WR2141 100779P41 15206001 LWAV+ 82R1/3-HV 9-1/3 100778HV941 100778P41 15206141 LWAV+ 82R1/3-HV 12-3... - Page 44 GmbH Industriestrasse 3 95359 Kasendorf, Germany E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...
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