Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Cantek Manuals
  4. Saw
  5. HR400PB
  6. Operation manual

Cantek HR400PB Operation Manual

Horizontal band resaw
Hide thumbs

Advertisement

Quick Links

Download this manual
Operations
Manual
www.cantekamerica.com
HR400PB
Horizontal Band Resaw
Please ensure you have your serial number available when contacting us for parts or service.
Cantek America Inc. | 1.888.982.2683 | Parts: sales@cantekamerica.com | Service: service@cantekamerica.com

Advertisement

loading
Need help?

Need help?

Do you have a question about the HR400PB and is the answer not in the manual?

Questions and answers

Related Manuals for Cantek HR400PB

Summary of Contents for Cantek HR400PB

  • Page 1 Operations Manual www.cantekamerica.com HR400PB Horizontal Band Resaw Please ensure you have your serial number available when contacting us for parts or service. Cantek America Inc. | 1.888.982.2683 | Parts: sales@cantekamerica.com | Service: service@cantekamerica.com...
  • Page 2 To reduce your exposure to these chemicals：works in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. HR400PB HORIZONTAL BAND RESAW -1-...
  • Page 3 Specifications Model HR400PB HORIZONTAL BAND RESAW Max. Workpiece Size 400mm(W) x 250mm(H)（23"x10"） Conveyor Belt Size 385mm(W)x 5470mm(L) Saw Wheel Diameter 28" Saw Wheel Width 2" Saw Blade Size 4570mm (L) x 54mm(W) Dust Hood Diameter 4" x 2 CH-525 Main Specifications：Digital Readout Type...
  • Page 4 Table Of Contents SECTION 1：SAFETY SECTION 2：CIRCUIT REQUIREMENTS SECTION 3：GENERAL INFORMATION 10~28 SECTION 4：MACHINE FEATURES 29~36 SECTION 5：SET UP 37~40 SECTION 6：OPERATIONS 41~46 SECTION 7：MAINTENANCE 47~52 SECTION 8：SERVICE ADJUSTMENTS SECTION 9：REFERENCE INFO SECTION 10：ADDITIONAL INFO 54~57 HR400PB HORIZONTAL BAND RESAW -3-...
  • Page 5 Keep work area well lighted. 5. Keep children and visitors away. All children and visitors should be kept at a safe distance from work area. 6. Make workshop child proof with padlocks, master switches, or by removing starter keys. HR400PB HORIZONTAL BAND RESAW -4-...
  • Page 6 21. Never allow unsupervised or untrained personnel to operate the machine. Make sure any instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood. HR400PB HORIZONTAL BAND RESAW -5-...
  • Page 7 15. Keep loose clothing and long hair away from moving conveyors! WARNING： Like all power tools, there is danger associated with the Model HR400PB. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury.
  • Page 8 Always use lint-free rags when wiping components. 9. Only use high pressure hydraulic hose and steel hydraulic fittings when replacing components in the hydraulic system. Do not use brass or aluminum. HR400PB HORIZONTAL BAND RESAW -7-...
  • Page 9 Do not connect the machine to the power source until instructed to do so. The Model HR400PB is rewiring for 3-phase operation. The Model HR400PB has three 30 HP main motor and three 1/4 HP elevation motor. Circuit Breaker Requirements Install your bandsaw on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit breaker.
  • Page 10 To protect yourself, read and understand this entire manual. Commentary We are pleased to provide this manual for the Model HR400PB. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible.
  • Page 11 SECTION 4：MACHINE FEATURES --------------------------------------------------------------------------------------- Main Features 1. Infeed Pressure Rollers：Maintain downward pressure on the board to keep it sturdy whiles the blade cuts through it. 2. Blade Tensional：Provides a mechanical means for properly tightening the blade. HR400PB HORIZONTAL BAND RESAW -10-...
  • Page 12 The control panel also houses a load meter that allows the operator to monitor the load being placed on the resaw during operation. HR400PB HORIZONTAL BAND RESAW -11-...
  • Page 13 8. Main Motor：Powers the saw wheels for blade movement and drives the hydraulic pump for conveyor movement. 9. Hydraulic Tank：Holds the hydraulic fluid for the hydraulic system. HR400PB HORIZONTAL BAND RESAW -12-...
  • Page 14 12. Setting gauge button 13. Stop button 6. Button of down dim. 7. Button of up dim. 14. Saving Dimension 15. POWER ON 21. MEMORY 16. MOTOR START 19. UP 20. DOWN 17. MOTOR STOP HR400PB HORIZONTAL BAND RESAW -13-...
  • Page 15 During operation, in case any abnormal motion occurs, press this switch then all machine motions stop, except the LED display IS still power on. UP KEY Press this switch for raising saw wheels. Down KEY Press this switch for lowering saw wheels HR400PB HORIZONTAL BAND RESAW -14-...
  • Page 16 3. lf any error in motor drive of gyration no signal, automatic safety monitoring system circuit will stop the machine to protection electric circuit. 4. The memory is a limitless use. 5. Easy operation and learning. 6. RAM 1280 bytes. HR400PB HORIZONTAL BAND RESAW -15-...
  • Page 17 Button for input gauge digits. Button for stop running and operating. MM/INCH indicator light. Running indicator light. Figure buttons for input dimension size. Manual operation, button for decrase. Manual operation, button for increase. ：Saving input Dimension. HR400PB HORIZONTAL BAND RESAW -16-...
  • Page 18 18.5mm. flash. (2-3sec) PS：Press prior to press , the display will stop flashing . WARNING： In order not to cause any danger by the wrong dimension of machinery operation, except electricians, it's HR400PB HORIZONTAL BAND RESAW -17-...
  • Page 19 B. Release then motor will be stop. C. The same theory Press and keep on the controller will be running the gauge display will be show gauge data. HR400PB HORIZONTAL BAND RESAW -18-...
  • Page 20 18.7mm and start to deduct to12.3mm. WARNING： To avoid and danger, while operating this function, please note that raw material can not be put into the machine until the operation is completed. HR400PB HORIZONTAL BAND RESAW -19-...
  • Page 21 Press button Press button (PRESET) display (PRESET) shows shows 403.2 and 123.4 and flash. flash. STEP 5： STEP 2： Press button Press button (PRESET) display (PRESET) display shows 032.1 and flash. shows 234.0 and flash. HR400PB HORIZONTAL BAND RESAW -20-...
  • Page 22 In order not to cause any danger by the wrong dimension of machinery operation, except electricians, it's prohibited to operate or make any change. PS：Press button and then button, the display will stop to flash and run. HR400PB HORIZONTAL BAND RESAW -21-...
  • Page 23 To avoid and danger, while operating this function, please note that raw meterial can not be put into the machine until the operation is completed. Note：The max. pneset working thickness is 150mm, The Digital Readout won’t work for any sizes are over 150mm. HR400PB HORIZONTAL BAND RESAW -22-...
  • Page 24 10. OBVIATION & CAUSE OF THE DISPLAY MINUS 1. Controller shows It means wrong dimension. The controller can't running in the minus range. 2.Correcting way：Please reload correct dimension data. 3. Please reference Page 2 chapter 4. HR400PB HORIZONTAL BAND RESAW -23-...
  • Page 25 30mm, the dimension is complied with the scale. 5.The display only dot The digit reader is " minus " range. Replace correct dimension data is lighting. reference page 3. HR400PB HORIZONTAL BAND RESAW -24-...
  • Page 26 2. Parameter data will go to change when the drive construction is different than before please to reach consignee they will show you instruction handbook (teach you how to calculate correct parameter data and enter formula) Function will follow kinds of controller and has difference. HR400PB HORIZONTAL BAND RESAW -25-...
  • Page 27 Check if ENCODER runs in accordance with the table move up or down or convey link’s screw has loose. Check if phae A.B is with the change of DC12V and 0V, please measure with Watt-hour meter. HR400PB HORIZONTAL BAND RESAW -26-...
  • Page 28 PS：THIS FUNCTION IS DEPEND ON THE MACHINE CHARACTER USE OR NOT. 4. This controller can choice up movement or down movement. The original controller is movement. The down movement is terminal 11(COM) & terminal 12(RES) are short circuit. HR400PB HORIZONTAL BAND RESAW -27-...
  • Page 29 PS：R1 & R2 must be locked each other. Reference Diagram： WARNING： In order not to cause any danger by the wrong dimension of machinery operation, except electricians, it's prohibited to operate or make any change. R1, R2 locked each other diagram HR400PB HORIZONTAL BAND RESAW -28-...
  • Page 30 Wear safety glasses during the entire setup process! Unpacking The Model HR400PB is shipped from the manufacturer in a carefully built crate. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (886) 4-26201608 for advice.
  • Page 31 Site Considerations 1. Floor Load： The Model HR400PB represents a large weight load in a large footprint. Most commercial floors are suitable for your machine. Some residential floors may require additional build up to support both the machine and operator.
  • Page 32 Removing Resaw from Iron Pallet WARNING： The Model HR400PB is a heavy machine that weighs approximately 1750 kgs. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the iron pallet.
  • Page 33 Blade positioned between blade guides. Blade positioned on wheel. 5. Position the blade on the wheels so that the tooth gullet is approximately 1/16" over the edge of the wheel. HR400PB HORIZONTAL BAND RESAW -32-...
  • Page 34 The saw blade tension can be turned on or off from the control panel. The pressure shows in the hydraulic gauge on the hydraulic compensation system. Standard pressure for 1” saw wheel is 25-30 kg/cm2, for 2” saw wheel range is 60 kg/cm2. HR400PB HORIZONTAL BAND RESAW -33-...
  • Page 35 A. To setting the automatic compensation system needs 4 different tools, look the right position. (Allen 2mm, Allen 3mm, Allen 8mm,Wrench 10mm) HR400PB HORIZONTAL BAND RESAW -34-...
  • Page 36 B. Turn on the automatic compensation system and see the tension pressure. HR400PB HORIZONTAL BAND RESAW -35-...
  • Page 37 Step C3: Release (turn left – Allen 8mm) slowly the pressure switch screw until the motor stop. Step C4: Turn off the tension and turn on again, to check the pressure is already correct, if the pressure is lower, you must repeat Step C1 to Step C3. HR400PB HORIZONTAL BAND RESAW -36-...
  • Page 38 HR400PB HORIZONTAL BAND RESAW -37-...
  • Page 39 Step D3: Turn on the tension from control panel, and check the pressure, if pressure is higher, you need to try it again STEP D1 to STEP D3; if pressure is lower, please repeat Step C1 to Step C3. HR400PB HORIZONTAL BAND RESAW -38-...
  • Page 40 When the machine is new, the lower block is set at the factory and should not need to be adjusted. The upper block, however, should be adjusted every time you install a new blade or re-install an old blade. To adjust the upper guide block： 1. Loosen the guide block adjustment. HR400PB HORIZONTAL BAND RESAW -39-...
  • Page 41 The support bearing is positioned behind the blade to brace it from pushing backwards during a cut. Please see below, the support bearing components to clarify the adjustment instruction. Support bearing components. To adjust the Support Bearings： HR400PB HORIZONTAL BAND RESAW -40-...
  • Page 42 3. Connect the cord to the machine circuit breaker terminals. 4. Close and latch the electrical panel on the machine. 5. Shut off the main power at the circuit breaker and install the cord to the disconnect switch. HR400PB HORIZONTAL BAND RESAW -41-...
  • Page 43 －If any problems occur, press the EMG STOP button. Investigate and correct the problem before operating the machine further. If you need help, refer to the troubleshooting section in the back of this manual. HR400PB HORIZONTAL BAND RESAW -42-...
  • Page 44 Stock Preparation The Model HR400PB is capable of resawing rough cut lumber or slicing boards as thin as 1/16" with a high degree of precision. Always make sure that any stock you plan on cutting is clean and free of nails, staples, or embedded stones.
  • Page 45 7. The workpiece should be prepared on a jointer and a thickness planer as described in the previous subsection. 8. Begin feeding the workpiece under the front pressure rollers with the jointed edge against the guide rollers. 9. Receive the workpiece on the outfeed side of the machine. HR400PB HORIZONTAL BAND RESAW -44-...
  • Page 46 They hold a sharp edge longer than carbon steel and they can be resharpened many times before needing to be replaced. Blade Length and Width The required blade length for the Model HR400PB is 180" x 2" or 180"x1-1/2". (Depend on the width of wheel) Blade Care A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain.
  • Page 47 • Feeding the workpiece too fast. • Tooth dullness or absence of sufficient set. • Excessive or too little blade tension. • Running the bandsaw excessively when not resawing. • Not releasing blade tension after use. HR400PB HORIZONTAL BAND RESAW -46-...
  • Page 48 Always be aware of the condition of your machine. Routinely check the condition of the following items and repair or replace as necessary： • Loose mounting bolts • Worn switch • Worn or damaged blade • Worn or damaged support bearings or guide bearings V-Belts HR400PB HORIZONTAL BAND RESAW -47-...
  • Page 49 Note—This page was designed to be copied and used as a check-off chart to help maintain a regular lubrication schedule. □ Check white boxes after lubricating fittings. Date Started： HR400PB GREASE SCHEDULE/CHECK-OFF CHART HOURS OF USE MACHINE AREA FITTINGS Main Wheels...
  • Page 50 3. Remove the filter cap by completely removing the three bolts that secure it in place. 4. Set aside the filter cap spring and O-ring, so that they do not fall into the tank when you remove the filter. 5. Lift the filter assembly out of the tank. HR400PB HORIZONTAL BAND RESAW -49-...
  • Page 51 Hydraulic System Major Service The hydraulic system major service consists of performing a complete “Minor Service,” draining the old hydraulic fluid, cleaning the tank screen, cleaning the tank, and filling the tank with new fluid. HR400PB HORIZONTAL BAND RESAW -50-...
  • Page 52 2. Using an AW68—Hydraulic Fluid, fill the tank until the sight window is 2/3 full or the fluid level is at the 60°C mark on the sight window thermometer. Note—This will take approximately 13.5 gallons. HR400PB HORIZONTAL BAND RESAW -51-...
  • Page 53 Maintenance Log Date Approximate Hours Of Use Maintenance Performed HR400PB HORIZONTAL BAND RESAW -52-...
  • Page 54 7. Adjust the lower blade guide so it barely touches the bottom of the blade, and then tighten the vertical adjustment bolts. 8. Repeat steps 4-5 on the other blade guide. 9. Adjust the upper guide blocks and the support bearings. 10. Close the wheel cover. HR400PB HORIZONTAL BAND RESAW -53-...
  • Page 55 On the Model HR400PB there is a triple-drive V-belt system that connects the motor to the wheel pulley and a single-drive V-belt system that connects the wheel pulley to the hydraulic pump.
  • Page 56 Because of the complexity of this procedure, we will first give instructions on checking the table, so that you can be sure you need to perform the adjustment. Before attempting these instructions, you need to have a perfectly squared up piece of stock that is as wide as HR400PB HORIZONTAL BAND RESAW -55-...
  • Page 57 To set the conveyor tracking： 1. Loosen the two roller bracket cap screws about 3/4 of a turn. Do this on the both sides of the conveyor. HR400PB HORIZONTAL BAND RESAW -56-...
  • Page 58 To replace the conveyor belts： 1. Start the conveyor belt that you want to replace. 2. Stop the conveyor belt when the conveyor belt seam is accessible. 3. Disconnect the resaw from the power source! HR400PB HORIZONTAL BAND RESAW -57-...
  • Page 59 12. Turn the front adjustment bolts the exact number of rotations that you turned them when you loosened them. Note—The new belt may be tighter than the old one because it has not been broken-in. If this is the case, deduct one or two turns from your original number of turns. HR400PB HORIZONTAL BAND RESAW -58-...
  • Page 60 The following pages contain aftermarket accessories information, the machine data sheet, parts diagrams, parts lists, wiring diagrams, troubleshooting information and Warranty/Return information for your Model HR400PB. If you have any comments regarding this manual, please e-mail to bsm168@ms62.hinet.net. We recommend you keep a copy of our current catalog for complete information. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at the location listed below.
  • Page 61 1. Inspect and clean breather cap and 2. Filter is clogged. hydraulic system operates filler screen. inefficiently. 3. Tank screen is clogged. 2. Perform minor service. 4. Damaged hydraulic pump or motor. 3. Perform major service. 4. Replace pump or motor. HR400PB HORIZONTAL BAND RESAW -60-...
  • Page 62 OPTIONAL – MIST COOLANT SYSTEM HR400PB HORIZONTAL BAND RESAW -61-...
  • Page 63 OIL TYPE: ESTOL 1545 HR400PB HORIZONTAL BAND RESAW -62-...
  • Page 64 DIAGRAMS Automatic compensation system to tension saw blade Pneumatic diagram HR400PB HORIZONTAL BAND RESAW -63-...
  • Page 65 Electric diagram HR400PB HORIZONTAL BAND RESAW -64-...
  • Page 66 WARRANTY AND RETURNS CANTEK AMERICA INC. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is CANTEK’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty.