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Cantek HR11P Instruction Manual

Horizontal band resaw

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HORIZONTAL BAND RESAW
MODEL:HR11P
INSTRUCTION MANUAL
CANTEK AMERICA INC.
PMB #104 - 1124 Fir Avenue
Blaine, WA 98230
Tel: 888.982.2683
Website: www.cantekamerica.com Email: sales@cantekamerica.com
HR11P
1

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Summary of Contents for Cantek HR11P

  • Page 1 HORIZONTAL BAND RESAW MODEL:HR11P INSTRUCTION MANUAL CANTEK AMERICA INC. PMB #104 - 1124 Fir Avenue Blaine, WA 98230 Tel: 888.982.2683 Website: www.cantekamerica.com Email: sales@cantekamerica.com HR11P...
  • Page 2 To reduce your exposure to these chemicals:works in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic HR11P particles.
  • Page 3 SECTION 1:SPECIFICATION SECTION 2:SAFETY SECTION 3:CIRCUIT REQUIREMENTS SECTION 4:GENERAL INFORMATION 11~12 SECTION 5:MACHINE FEATURES 13~15 SECTION 6:INSTALLATION 16~17 SECTION 7:CONTROL PANEL SYSTEM 18~24 SECTION 8:ADJUSTMENT INSTRUCTION 25~29 SECTION 9:MAINTENANCE 30~31 SECTION 10:OPTIONAL-MIST COOLANT SYSTEM HR11P...
  • Page 4 SECTION 1:SPECIFICATIONS Model HR11P SINGLE HEAD BAND RESAW 300mm(W) x 250mm(H)(12"x10") Max. Workpiece Size Conveyor Belt Size 285mm(W) x 5470mm(L) 28" Saw Wheel Diameter 1" Saw Wheel Width 168"( L )x1"( W ) Saw Blade Size 4"x4 Dust Hood Diameter Main Specifications:Digital Readout Type...
  • Page 5 8. Use right tool. Do not force tool or attachment to do a job for which it was not designed. 9. Use proper extension cord. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool HR11P...
  • Page 6 20. Never operate a machine when tired, or under the influence of drugs or alcohol. Full mental alertness is required at all times when running a machine. 21. Never allow unsupervised or untrained personnel to operate the machine. Make sure any instructions HR11P...
  • Page 7 15. Keep loose clothing and long hair away from moving conveyors! WARNING: Like all power tools, there is danger associated with the Model HR11P. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury.
  • Page 8 3. Have another person to help guiding the way when lifting the machine. 4. Make sure the fork of the forklift protrudes over the machine bottom. 5. Do not raise the machine too high as this will cause poor stability. 6. Forklift should be driven by experienced personnel only. HR11P...
  • Page 9 Serious personal injury could occur if you connect your machine to the power source before you have completed the setup process. Do not connect the machine to the power source until instructed to do so. The Model HR11P is rewiring for 3-phase operation. The Model HR11P has 20 HP main motor.
  • Page 10 To protect yourself, read and understand this entire manual. Commentary We are also pleased to provide this manual for the Model HR11P. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible.
  • Page 11 SECTION 5:MACHINE FEATURES ------------------------------------------------------------------------------------- Main Features A. Control Panel – Digital Readout B. Front Pressure Roller For front pressure roller go down. C. 4" Dust Port Allows the resaw to be connected to a dust collection system. HR11P...
  • Page 12 Display oil capacity inside of the hydraulic tank. O. Hydraulic Tank Holds and cools the hydraulic fluid. P. In-feed Conveyor Move the board through the band-saw blade during cutting. Q. Hydraulic System Oil Coolant Cool the hydraulic fluid for the hydraulic system. HR11P...
  • Page 13 3. Using compressed air and a vacuum, remove the concrete dust from the newly drilled holes. 4. Using the hammer and punch, pound the lag shields into the concrete below the stand feet and flush with the surface of the concrete. 5. Secure the resaw to the floor with the lag bolts and washers. HR11P...
  • Page 14 2. The power source connection points are provided inside of the electrical control box,located at back side of the machine. Power wire connection points are marked as “R,S,T”. The ground wire connection points are marked “E”. 3. Make sure the machine is properly ground to prevent the danger of electric shock. HR11P...
  • Page 15 8. Slide the upper guide block up, place a dollar bill (as a quick gauge for 0.004" clearance) underneath the upper guide block, then let the upper guide block slide down to sandwich the dollar between the blade and the upper guide. HR11P...
  • Page 16 Use correct testing equipment to make certain you have an open circuit. Test equipment must be checked and calibrated at regular intervals. Do not alter over current protective devices. All covers on the junction boxes must be closed before leaving any job. HR11P...
  • Page 17 This is a jog switch. When it is pressed, the upper saw head raises. When this switch is released the saw head raising motion stops immediately. J. DOWN This is a jog a switch. When it is pressed, the upper saw head lowers. When this switch is released the saw head lowering motion stops immediately. K. DITITAL READOUT HR11P...
  • Page 18 5. Retighten the cap screws, connect the resaw to the power, and repeat steps 1 and 2. —If the measurements are close to correct, but need fine tuning, continue to step 6. —If large adjustments are necessary, repeat steps 3 and 4. HR11P...
  • Page 19 — If the tracking was not corrected by this adjustment, proceed to step 5. If the tracking was corrected, skip to step 6. 5. On the side that the belt tracks away from, turn the front adjustment nut clockwise half of a turn, and HR11P...
  • Page 20 Premature blade breakage is often caused by improper blade tensioning. Replacing conveyor To replace the conveyor belts: 1. Start the conveyor belt and stop it when the conveyor belt seam is accessible. 2. Disconnect the resaw from the power source! HR11P...
  • Page 21 11. Thread the front adjustment bolts the same number of turns as in step 5. : Note The new belt may be tighter than the old one because it has not been broken-in. If this is the case, deduct one or two turns from your original number of turns. HR11P...
  • Page 22 The tension will be adjusted by cylinder automatically. If we need to change the tension, there is a button beside the pump. Adjust this button to change the tension. We can also see the tension value by the gauge on oil tank. Standard pressure range: 25-30kg/cm2 HR11P...
  • Page 23 9. Rotate the guide block until it is level and tighten the rotation adjustment bolts. 10. Test the alignment as described in step 1. Continue to make adjustments until the guide block no longer touches the blade. 11. Repeat the previous steps for the other guide block. HR11P...
  • Page 24 (the bearings should only turn when cutting). : Note To prevent the blade from wearing a groove into the support wheel adjust the height periodically. Move the adjustment shaft up or down until the blade contacts the support wheel in a new place. HR11P...
  • Page 25 The photos on this page label the grease fittings by number for easy identification. Wipe clean and lubricate the grease fittings with two pumps of high temp bearing grease. The proper greasing intervals are indicated by white boxes on the chart below. HR11P...
  • Page 26 Note—this page was designed to be copied and used as a check-off chart to help maintain a regular lubrication schedule. □ Check white boxes after lubricating fittings. Date Started: HR11P GREASE SCHEDULE/CHECK-OFF CHART HOURS OF USE MACHINE AREA FITTINGS Main Wheels...
  • Page 27 To drain the hydraulic fluid: 1. Read the hydraulic safety instructions on page 6 before continuing. 2. With your drain pan in place, remove the drain plug. HR11P...
  • Page 28 2. Using an AW68 fill the tank until the sight window is 2/3 full or the fluid level is at the 60°C mark on the sight window thermometer. Note—this will take approximately 13.5 gallons. HR11P...
  • Page 29 Maintenance Log Date Approximate Hours Of Use Maintenance Performed HR11P...
  • Page 30 SECTION 10:OPTIONAL – MIST COOLANT SYSTEM ------------------------------------------------------------------------------------- HR11P...
  • Page 31 OIL TYPE: ESTOL 1545 HR11P...