Terex Genie Superlift Advantage SLAP-85613 Operator's Manual

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Operator's Manual

Superlift

Advantage

Serial Number Range

from SLAP-85613 to SLAP-90035

from SLAD-101

with

Maintenance

Information

Original Instructions

Fourth Edition

Second Printing

Part No. 1314199GT

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Summary of Contents for Terex Genie Superlift Advantage SLAP-85613

Page 1 Operator's Manual Serial Number Range Superlift ® from SLAP-85613 to SLAP-90035 from SLAD-101 Advantage with Maintenance Information Original Instructions Fourth Edition Second Printing Part No. 1314199GT...
Page 2 NG31 6BH Copyright © 1994 by Genie Industries Fourth Edition: Second Printing, May 2024 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity...
Page 3 Fourth Edition • Second Printing Operator's Manual Introduction Intr oducti on About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift material. safety, which is best achieved by our joint efforts.
Page 4 Operator's Manual Fourth Edition • Second Printing Introduction Related machine movement: Limitations of use: Lower the leg to down The intended use of this machine is to lift • position. materials to an aerial work site. Do not raise the carriage unless the machine is •...
Page 5 Fourth Edition • Second Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
Page 6 Operator's Manual Fourth Edition • Second Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
Page 7 Fourth Edition • Second Printing Operator's Manual Introduction Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Page 8 Operator's Manual Fourth Edition • Second Printing Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service Crush hazard No smoking Collision hazard manual manual Crush hazard Tip-over hazard Electrocution hazard Collision hazard Bodily injury hazard Damaged Machine...
Page 9 Fourth Edition • Second Printing Operator's Manual General Safety Gener al Safety Australia models only Part No. 1314199GT Genie Superlift Advantage ®...
Page 10 Operator's Manual Fourth Edition • Second Printing General Safety Adjustable Flat Forks Adjustable Forks Standard Forks Boom Genie Superlift Advantage Part No. 1314199GT ®...
Page 11 Fourth Edition • Second Printing Operator's Manual General Safety Part No. 1314199GT Genie Superlift Advantage ®...
Page 12 Operator's Manual Fourth Edition • Second Printing General Safety Adjustable Flat Forks Adjustable Forks Standard Forks Boom Genie Superlift Advantage Part No. 1314199GT ®...
Page 13 Fourth Edition • Second Printing Operator's Manual Work Area Safety Tip-over Hazards Electrocution Hazards Work Ar ea Safety Do not raise the load unless the stabilizers (if This machine is not electrically insulated and will equipped) and legs have been fully lowered and not provide protection from contact with or locked and the casters are in full contact with the proximity to electrical current.
Page 14 Operator's Manual Fourth Edition • Second Printing Work Area Safety Do not raise the load unless the load handling Do not place ladders or scaffolding against any attachment is properly secured to the machine. part of the machine. Do not use blocks to level the machine.
Page 15 Fourth Edition • Second Printing Operator's Manual Work Area Safety Fall Hazards Damaged Machine Hazards Do not use as a personnel lifting platform or step. Do not use a damaged or malfunctioning machine. Do not stand on the load handling attachments. Do not climb on the mast.
Page 16 Operator's Manual Fourth Edition • Second Printing Work Area Safety Crushing Hazard Adjustable Flat Forks Do not raise the load unless the snap Do not raise if the load is not properly centered on pins are properly inserted in the the load handling attachment.
Page 17 Fourth Edition • Second Printing Operator's Manual Legend Leg end Winch Leg swivel caster 15 Stabilizer brace Cable Straddle base 16 Standard base Mast 10 Arm lock knob 17 Base swivel/lock caster with brake Carriage 11 Travel stop 18 Load handling attachment Adjustable arm 12 Leg retaining pin retaining pin...
Page 18 Operator's Manual Fourth Edition • Second Printing Legend Standard Forks Adjustable Forks Adjustable Flat Forks Boom 19 Mast brace 20 Loading wheels/steer handles 21 Snap pin 22 Lifting shackle 23 Fork mounting bracket 24 Fork Extensions 25 Fork extension retaining pin Genie Superlift Advantage Part No.
Page 19 Fourth Edition • Second Printing Operator's Manual Inspections Ins pections Pre-operation Inspection Fundamentals The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.
Page 20 Operator's Manual Fourth Edition • Second Printing Inspections Pre-operation Inspection Check entire machine for:  Cracks in welds or structural components  Be sure that the operator’s manual is complete, legible and in the storage container  Dents or damage to machine located on the machine.
Page 21 Fourth Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
Page 22 Operator's Manual Fourth Edition • Second Printing Inspections Function Tests Straddle base Place a 2 inch / 5.1 cm block under one leg Select a test area that is firm, level and free of swivel caster. hazards. Loosen the arm lock knob on the opposite Note: Ensure the carriage hold-down bar is adjustable arm.
Page 23 Fourth Edition • Second Printing Operator's Manual Inspections Load Handling Attachments Adjustable Forks and Adjustable Fork Options Standard Forks and Standard Fork Options Place the forks inside the carriage. Place the forks inside the carriage. Insert the retaining pin. Insert the retaining pin. Adjust the forks to the desired width and be sure the snap pin is...
Page 24 Operator's Manual Fourth Edition • Second Printing Inspections Adjustable Flat Forks Test One-Speed Winch Operation Place the fork mounting bracket inside the Install a load handling attachment. carriage. Raise the carriage by firmly grasping the winch Insert the retaining pin. handles and rotating them towards the mast.
Page 25 Fourth Edition • Second Printing Operator's Manual Inspections Test Mast Sequencing Test Two-Speed Winch Operation Install a load handling attachment. Install a load handling attachment. Raise the carriage to full height by firmly Shift the winch to the slow speed. grasping the winch handles and rotating them Raise the carriage by firmly grasping the winch towards the mast.
Page 26 Operator's Manual Fourth Edition • Second Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris Do Not Operate Unless:  sloped surfaces  unstable or slippery surfaces ...
Page 27 Fourth Edition • Second Printing Operator's Manual Inspections Inspection for Decals with Words Part No. Decal Description 32775 Warning - Fall Hazard, Load Platform Determine whether the decals on your machine 32885 Warning - Silent Winch have words or symbols. Use the appropriate inspection to verify that all decals are legible and 32938 Label - Use This Winch...
Page 28 Operator's Manual Fourth Edition • Second Printing Inspections 97529 1280819 97529 32686 32686 32938 32885 32885 32939 32938 33468 32939 32775 52675 31072 32714 1272242 38149 33468 32687 32718 33468 32770 33468 32715 32716 33468 32717 33468 97547 Australia models only Genie Superlift Advantage Part No.
Page 29 Fourth Edition • Second Printing Operator's Manual Inspections Inspection for Decals with Part No. Decal Description Symbols 97532 Caution - Bodily Injury Hazard 97539 Danger - Electrocution Hazard Determine whether the decals on your machine 97541 Label - Use this Winch have words or symbols.
Page 30 Operator's Manual Fourth Edition • Second Printing Inspections 97532 82487 82964 82487 82964 97542 97541 97545 82487 82964 1272242 38149 82487 97546 82964 82487 82964 97539 Genie Superlift Advantage Part No. 1314199GT ®...
Page 31 Fourth Edition • Second Printing Operator's Manual Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals.
Page 32 Operator's Manual Fourth Edition • Second Printing Operating Instructions Setup Moving Machine with a Load It is best to move the machine on the work site Select an area that is firm, level and free of with no load. Moving a raised load should be obstructions.
Page 33 Fourth Edition • Second Printing Operator's Manual Transport and Lifting Instructions Trans port and Lifti ng Instr ucti ons Observe and Obey:  The transport vehicle must be parked on a level surface. The transport vehicle must be secured to ...
Page 34 Operator's Manual Fourth Edition • Second Printing Transport and Lifting Instructions Loading the Machine Loading the Machine With a Crane Be sure to remove the load handling attachment from the machine and place the stabilizers in the Be sure to place the legs and stabilizers in the stored position.
Page 35 Fourth Edition • Second Printing Operator's Manual Load Capacity Charts Load C apacity Charts Forks Load Positioning Instructions Determine the weight of the load and the location of its load center. Measure to the load center from the side of the Observe and Obey: load that will be closest to the carriage.
Page 36 Operator's Manual Fourth Edition • Second Printing Load Capacity Charts Boom Maximum Load Centers (measure from front of carriage) Load Positioning Instructions Standard Forks 24 in 61 cm Determine the weight of the load and the Adjustable Forks 24 in 61 cm location of its load center.
Page 37 Fourth Edition • Second Printing Operator's Manual Specifications Specific ati ons Model SLA-5 SLA-10 SLA-15 SLA-20 SLA-25 78.50 in 78.50 in 78.50 in 78.50 in 78.50 in Height, stowed 31.50 in 31.50 in 31.50 in 31.50 in 31.50 in Standard base, Width 80 cm 80 cm 80 cm...
Page 38 Operator's Manual Fourth Edition • Second Printing Specifications Dimensions SLA-5 SLA-10 SLA-15 SLA-20 SLA-25 Standard Forks forks down 4 ft 10.50 in 9 ft 9 in 14 ft 7.50 in 19 ft 6 in 24 ft 4 in 1.5 m 4.5 m 5.9 m 7.4 m...
Page 39 Fourth Edition • Second Printing Operator's Manual Specifications Contents of EC Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, Model / Type: <machine type> Manufacture Date: <variable field>...
Page 40 Operator's Manual Fourth Edition • Second Printing Specifications Contents of UK Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Legislation: 1. Supply of Machinery (Safety) Regulations 2008 (SI 2008/1597) as amended (SI 2011/1043, SI 2011/2157, SI 2019/696) Model / Type: <machine type>...

This manual is also suitable for:

Genie superlift advantage slap-90035 Genie superlift advantage slad-101