Do you have a question about the Genie SX-105 XC and is the answer not in the manual?
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Surendra singh
May 30, 2025
How to dismental wheel hub genie sx 105 XC
2 comments:
Surendra singh
May 30, 2025
@Surendra singh How to dismental wheel hub genie sx 105 XC
Mr. Anderson
May 30, 2025
To dismantle the wheel hub on a Terex SX-105 XC:
1. Remove the tire and wheel hub assembly. 2. Place the hub on a flat surface. 3. Gently pry the bearing seal out of the hub. 4. Remove the rear bearing.
When reassembling, install the dust cap, then the tire and wheel hub, and torque the wheel lug nuts to specification.
This answer is automatically generated
Surendra singh
May 30, 2025
How to open front hub
1 comments:
Mr. Anderson
May 30, 2025
To open the front hub on a Terex SX-105 XC (Models with TraX):
1. Locate the hub disconnect pin in the center of the drive hub. 2. Manually depress the pin and rotate the drive hub until one of the two plugs is at the lowest point. 3. Select the drive hub to be serviced. Loosen and remove as many sprocket retaining fasteners as possible from the hub adapter. 4. Drive the machine slightly in either direction to access the remaining fasteners. Do not remove the retaining fasteners. 5. Chock the tracks at the opposite end to prevent rolling. 6. Center a 20,000 lbs (10,000 kg) capacity lifting jack under the drive chassis between the tracks. 7. Lift the machine until the tracks are off the ground and place jack stands under the chassis. 8. Remove the plugs and drain the oil into a suitable container.
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Service and Repair Manual Serial Number Range SX™-105 XC™ This manual includes: from SX105D-174 Repair procedures SX™-125 XC™ from SX125D-101 Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. Part No. 1271700GT Rev E May 2020...
Service and Repair Manual May 2020 Introduction Serial Number Legend 1 Model 2 Facility code 3 Sequence number 4 Serial label (located under cover) 5 Serial number (stamped on chassis) SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
May 2020 Service and Repair Manual Safety Rules Section 1 Safety R ules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are...
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Service and Repair Manual May 2020 Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.
May 2020 Service and Repair Manual Safety Rules Introduction Introduction ......................ii Important Information ..................... ii Find a Manual for this Model .................. ii Serial Number Legend ..................iv Section 1 Safety Rules ......................v General Safety Rules ..................... v Section 2 Specifications .......................
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Service and Repair Manual May 2020 Safety Rules Section 3 Repair Procedures ..................... 17 Introduction ......................17 Platform Controls ....................19 1-1 Platform Circuit Board ..................19 How to Remove the LED Circuit Board ............20 1-2 Joysticks ......................20 How to Reset a Proportional Valve Coil Default ..........
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May 2020 Service and Repair Manual Safety Rules Boom Components .................... 43 4-1 Cable Track ....................44 4-2 Primary Boom ....................47 4-3 Primary Boom Lift Cylinder ................59 4-4 Extension Cylinder ..................61 4-5 Boom Extend and Retract Cables ..............64 How to Replace the Boom Extend/Retract Cables .........
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Service and Repair Manual May 2020 Safety Rules Manifolds ......................98 8-1 Function Manifold ..................98 8-2 Valve Adjustments - Function Manifold ............104 8-3 Platform Level and Rotation Manifold ............105 8-4 Platform Rotate Counterbalance Valve Manifold Components……………..106 8-5 Function Enable Manifold ................107 8-6 Steer and Axle Manifold ................
May 2020 Service and Repair Manual Specifications Section 2 Specific ati ons Machine Specifications, SX-125 Machine Specifications, SX-105 XC model XC model Tires and wheels Tires and wheels Tire size 445D50/710 Tire size 385/65 D22.5 Tire ply rating Tire ply rating Tire weight, new foam-filled 850 lbs Tire weight, new foam-filled...
Service and Repair Manual May 2020 Specifications Performance Specifications,SX- Performance Specifications,SX- 105 XC model 125 XC model Drive speed, maximum Drive speed, maximum Stowed position, high speed 3 mph Stowed position, high speed 3 mph 4.8 km/h 4.8 km/h 36ft / 8.0–8.4 sec 36ft / 8.0–8.4 sec 11 m / 8.0–8.4 sec 11 m / 8.0–8.4 sec...
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May 2020 Service and Repair Manual Specifications Turntable rotate, drive 54.5 - 60 sec Do not top off with incompatible enable to drive enable hydraulic fluids. Hydraulic fluids (40°) may be incompatible due to the > 80 ft differences in base additive chemistry.
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Service and Repair Manual May 2020 Specifications Chevron 5606A Hydraulic Oil Chevron Rando HD Premium Oil Fluid Properties MV Fluid Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 200°F / 100°C cSt @ 104°F / 40°C 15.0 cSt @ 104°F / 40°C...
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May 2020 Service and Repair Manual Specifications Petro-Canada Environ MV 46 UCON Hydrolube HP-5046 Fluid Fluid Properties Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 149°F / 65°C cSt @ 104°F / 40°C 44.4 cSt @ 104°F / 40°C...
Service and Repair Manual May 2020 Specifications Hydraulic Component Auxiliary Pump Specifications Type fixed displacement gear pump Displacement per revolution 0.15 cu in Drive Pump 2.47 cc Type: bi-directional variable displacement piston pump Function manifold Displacement per revolution 2.8 cu in System relief valve pressure, 3200 psi 46 cc...
May 2020 Service and Repair Manual Specifications Manifold Component Brakes Specifications Brake relief pressure 160 psi 11 bar Plug torque Drive Motors SAE No. 2 36 in-lbs / 4 Nm Displacement per revolution 1.19 cu in high speed: 19.5 cc SAE No.
Service and Repair Manual May 2020 Specifications Deutz TD2011L04i Engine Oil temperature switch Installation torque 8 - 18 ft-lbs Displacement 220.9 cu. in 11 - 24 Nm 3.62 liters Temperature switch point 275°F Number of cylinders 135°C Bore and Stroke 3.78 x 4.92 inches Oil Pressure switch 96 x 125 mm...
May 2020 Service and Repair Manual Specifications Deutz TD 2.9 Engine Oil temperature switch Installation torque 8 - 18 ft-lbs Displacement 177 cu. in 11 - 24 Nm 2.9 liters Temperature switch point 275°F Number of cylinders 135°C Bore and Stroke 3.6 x 4.3 inches Oil Pressure switch 92 x 110 mm...
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Service and Repair Manual May 2020 Specifications Deutz TCD 2.2 L3 Engine Oil temperature switch Installation torque 8 - 18 ft-lbs Displacement 134 cu. in 11 - 24 Nm 2.2 liters Temperature switch point 257°F Number of cylinders 125°C Bore and Stroke 3.6 x 4.3 inches Oil Pressure switch 92 x 110 mm...
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May 2020 Service and Repair Manual Specifications Perkins 1104D-44T Oil Pressure switch Installation torque 8 - 18 ft-lbs Displacement 268.5 cu. in 11 - 24 Nm 4.4 liters Pressure switch point 8 psi Number of cylinders 0.55 bar Bore and Stroke 4.13 x 5 inches Oil Sensor Settings 105 x 127 mm...
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Service and Repair Manual May 2020 Specifications Perkins 1104D-44T cont. Engine coolant Capacity 9.5 quarts (engine only) 9 liters Coolant temperature switch Installation torque 8 - 18 ft-lbs 11 - 24 Nm Temperature switch point 230°F 110°C Temperature Sensor Settings 215°F 37 ohms 102°C...
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May 2020 Service and Repair Manual Specifications Perkins 854F-34T Oil Pressure switch Installation torque 18.4 ft-lbs Displacement 207 cu. in 25 Nm 3.4 liters Pressure switch point 12 psi Number of cylinders 0.82 bar Bore and Stroke 3.89 x 4.33 inches Oil Sensor Settings 99 x 110 mm 0 psi...
May 2020 Service and Repair Manual Specifications Hydraulic Hose and Fitting SAE O-ring Boss Port Torque Specifications (tube fitting - installed into Aluminum) (all types) Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie specifications require that fittings and hose ends 14 ft-lbs / 19 Nm be torqued to specification when they are removed...
Service and Repair Manual May 2020 Specifications Torque Procedure Seal-Lok™ fittings Replace the O-ring. The O-ring must be replaced anytime the seal has been broken. The O-ring cannot be re-used if the fitting or hose end has been tightened beyond finger tight.
May 2020 Service and Repair Manual Platform Controls Section 3 Repair Pr oc edures Machine Configuration: Unless otherwise specified, perform each repair procedure with the machine in the following configuration: • Machine parked on a firm, level surface • Key switch in the off position with the key Observe and Obey: removed ...
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Service and Repair Manual May 2020 Platform Controls About This Section Most of the procedures in this section should only be performed by trained service professional in a suitably equipped workshop. Select the appropriate repair procedure after troubleshooting the problem. Perform disassembly procedures to the point where repairs can be completed.
May 2020 Service and Repair Manual Platform Controls Attach a grounded wrist strap to the ground screw inside the control box. Platform Circuit Board Electrocution/burn hazard. Electrocution/burn hazard. Contact with electrically charged Contact with electrically charged circuits could result in death or circuits could result in death or serious injury.
Service and Repair Manual May 2020 Platform Controls How to R emove the LED Circui t Board How to Remove the LED Circuit Board Joysticks Push in the red Emergency Stop button to the off position at both the ground and platform How to Calibrate a Joystick controls.
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May 2020 Service and Repair Manual Platform Controls Drive functions: Steer functions: Turn the key switch to the off position. Turn the key switch to the off position. Press and hold the enter button on the Press and hold the enter button on the ground control panel while turning the key ground control panel while turning the key switch to platform controls.
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Service and Repair Manual May 2020 Platform Controls Primary boom extend/retract functions: Primary boom up/down functions: Turn the key switch to the off position. Turn the key switch to the off position. Press and hold the enter button on the Press and hold the enter button on the ground control panel while turning the key ground control panel while turning the key...
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May 2020 Service and Repair Manual Platform Controls Jib boom up/down functions: Turntable rotate functions: Turn the key switch to the off position. Turn the key switch to the off position. Press and hold the enter button on the Press and hold the enter button on the ground control panel while turning the key ground control panel while turning the key switch to platform controls.
Service and Repair Manual May 2020 Platform Controls How to R es et a Proportional Valve Coil D efault How to Set the F unction T hresholds and D efault Func tions Speeds How to Reset a Proportional How to Set the Function Valve Coil Default Thresholds and Default Functions Speeds...
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May 2020 Service and Repair Manual Platform Controls Function speeds: Slowly move the joystick off center in the opposite direction just until the machine Note: Be sure the machine is in the stowed function starts to move, then move the position and the boom is rotated between the joystick very slowly towards the neutral or circle end tires.
Service and Repair Manual May 2020 Platform Controls How to Adj ust the Functi on Speeds How to Adjust the Function Once the function speeds have been set, press and hold the engine start button until Speeds the engine shuts off. Do not press the red Emergency Stop button.
May 2020 Service and Repair Manual Platform Controls How to Adj ust the Functi on R amp R ate Setti ng How to Adjust the Function Ramp Press the previous button until the function to be adjusted is displayed. Rate Setting Press the plus button to increase the ramp The ramp rate setting of a joystick controls the rate or press the minus button to decrease...
Service and Repair Manual December 2019 Platform Components Remove the weld cable from the platform (if equipped). Platform Electrocution/burn hazard. Contact with electrically charged How to Remove the Platform circuits could result in death or serious injury. Remove all rings, Separate the foot switch quick disconnect watches and other jewelry.
May 2020 Service and Repair Manual Platform Components Secure the platform leveling cylinder to the jib boom for support. Platform Leveling Cylinder Tag, disconnect and plug the hydraulic hoses from the platform leveling cylinder at the The platform leveling cylinder keeps the platform bulkhead fittings located inside the boom tube level through the entire range of boom motion.
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Service and Repair Manual December 2019 Platform Components Use a soft metal drift to remove the rod-end How to Bleed the Platform pivot pin. Leveling Cylinder Crushing hazard. The jib boom Note: Do not start the engine. Use auxiliary power will fall when the platform for all machine functions in this procedure.
May 2020 Service and Repair Manual Platform Components Remove the platform angle sensor retaining fasteners. Remove the platform angle sensor Platform Rotator from the platform rotator. The platform rotator is a hydraulically activated Component damage hazard. The helical gear assembly used to rotate the platform platform angle sensor is a very 160 degrees.
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Service and Repair Manual December 2019 Platform Components Remove the pin retaining fasteners from the Remove the power to platform cover plate jib boom and jib boom leveling arms to from the electrical outlet box. Do not platform rotator pivot pins. Do not remove the disconnect the wiring.
May 2020 Service and Repair Manual Platform Components How to Bleed the Pl atform R otator How to Bleed the Platform Rotator Platform Level Sensor Note: Do not start the engine. Use auxiliary power The platform level sensor is mounted to the side of for all machine functions in this procedure.
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Service and Repair Manual December 2019 Platform Components Locate the calibration toggle switch at the top Press the enter or previous button on the of the ground control box. Activate calibration LCD screen until EXIT is displayed. mode by moving the toggle switch in the left Press the plus button or minus button to direction.
May 2020 Service and Repair Manual Platform Components Remove the key from the main key switch. Insert the key into the bypass/recovery key Platform Overload System switch and turn it to the bypass position. Proper calibration of the platform overload system Note: The platform overload calibration values will is essential to safe machine operation.
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Service and Repair Manual December 2019 Platform Components Press the enter or previous button on the Add an additional test weight equal to 5% of LCD screen until LOAD CELL FULL LOAD the rated capacity onto the calibration weight LBS or LOAD CELL FULL LOAD KGS is to overload the platform.
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May 2020 Service and Repair Manual Platform Components How to Perform a Zero Load Cell How to Replace the Load Cell Calibration Sensor Perform this procedure when the required weight Note: The preload adjustment should only be for full load calibration is not available. This performed after the load cell sensor has been procedure will re-calibrate the zero load point replaced..
Service and Repair Manual December 2019 Platform Components Press the buttons on the ground controls in the following sequence: Platform Overload Recovery (plus)(minus)(minus)(plus). Message Press the enter or previous button on the LCD screen until CLEAR OVERLOAD If the ground controls LCD screen displays RECOVERY is displayed.
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Error! No text of specified style in document. Error! No text of specified style in document. Repair Procedures 1 platform rotator 4 platform leveling cylinder 2 jib arm 5 bell crank 3 jib cylinder 6 jib compression arm Error! No text of specified style in document.Error! No text of specified style in document.
Service and Repair Manual December 2019 Jib Boom Components Tag, disconnect and plug the jib boom lift cylinder hydraulic hoses. Cap the fittings on Jib Boom the cylinder. Bodily injury hazard. Spraying How to Remove the Jib Boom hydraulic oil can penetrate and burn skin.
May 2020 Service and Repair Manual Jib Boom Components Remove the pin retaining fasteners from the Remove the pin retaining fastener from the jib boom lift cylinder rod-end pivot pin. Do not platform leveling cylinder rod-end pivot pin. remove the pin. Use a soft metal drift to remove the platform Slide both of the jib boom leveling arms off of leveling cylinder rod-end pivot pin.
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Service and Repair Manual December 2019 Jib Boom Components Tag, disconnect and plug the jib boom lift cylinder hydraulic hoses. Cap the fittings on Jib Boom Lift Cylinder the cylinder. Bodily injury hazard. Spraying How to Remove the Jib Boom Lift hydraulic oil can penetrate and Cylinder burn skin.
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Error! No text of specified style in document. Error! No text of specified style in document. Repair Procedures 1 boom tube #3 4 boom tube #0 2 boom tube #2 5 primary lift cylinder 3 boom tube #1 6 secondary extension cylinder Error! No text of specified style in document.Error! No text of specified style in document.
Service and Repair Manual May 2020 Boom Components Tag and disconnect the black electrical connector from the bottom of the control box. Cable Track Remove the platform-end boom cable tube mounting fasteners at the engine side of the The cable track and boom cable guides the cables machine.
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May 2020 Service and Repair Manual Boom Components Remove the cable track roller guide mounting If not removing the boom from the machine, fasteners from the ground controls side of the proceed to step 19. machine at the platform end. Tag, disconnect and plug the primary Remove the roller guide from the cable track extension cylinder hydraulic hoses on the side...
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Service and Repair Manual May 2020 Boom Components If not removing the boom from the machine, Attach a lifting strap from an overhead crane to each end of the cable track assembly. proceed to step 25. Carefully lift the assembly. Carefully lift the Pull the hydraulic hoses from the boom cable assembly from the boom and set it on a tube located under the cable track at the...
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May 2020 Service and Repair Manual Boom Components How to Repair the Boom Cable Track Boom Component damage hazard. The boom cable track can be How to Shim the Boom damaged if it is twisted. Measure each upper, side and lower wear pad.
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Service and Repair Manual May 2020 Boom Components Pivot end upper wear pads How to Remove the Boom Loosen the wear pad mounting fasteners. Bodily injury hazard. This Add shims by hand until snug. procedure requires specific repair skills, lifting equipment and a Note: Do not use force when adding the shims.
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May 2020 Service and Repair Manual Boom Components Disconnect the electrical connector from the Lower the boom with the overhead crane to a primary boom angle sensor. horizontal position. Raise the boom approximately 4 feet / 1.2m. Remove the boom end cover retaining fasteners from the pivot end of the boom.
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Service and Repair Manual May 2020 Boom Components Remove the rue ring from the devis from the How to Disassemble the Boom, boom pivot pin. Remove the devis pin. SX-125 XC Models Remove the anti rotation clamp retaining Note: Complete disassembly of the boom is only fastener from the boom pivot pin.
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May 2020 Service and Repair Manual Boom Components Remove the cable clamp from the cable break Remove the pulley pivot pin retaining fasteners from the number 2 boom tube at the limit switch wiring. pivot end of the boom. Remove the pulley pivot pins, cable guards and pulleys.
Service and Repair Manual May 2020 Boom Components Remove the red cable adjustment locking Attach a lifting strap from an overhead crane bracket retaining fasteners. Remove the red to the lifting eye on the primary boom locking bracket from the machine. extension cylinder.
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May 2020 Service and Repair Manual Boom Components Remove the retaining fasteners from the limit Attach a lifting strap from an overhead crane switch cover on the side of the number 0 to the number 3 boom tube at the platform boom tube at the platform end of the boom.
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Service and Repair Manual May 2020 Boom Components Support and slide the number 2 boom tube Support the secondary boom extend cylinder out of the number 1 boom tube. When the with an overhead crane or other suitable lifting number 2 boom tube is approximately halfway device.
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May 2020 Service and Repair Manual Boom Components Remove and label the top and side wear pads How to Disassemble the Boom, from the number 0 boom tube at the platform SX-105 Models end of the boom. Do not remove the bottom wear pads.
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Service and Repair Manual May 2020 Boom Components Remove the cotter pin and clevis pin from both cables. Note: When installing a clevis pin, always replace the cotter pin with a new one. Remove the lower external snap ring and washer from the cable break limit switch actuator pivot pin.
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May 2020 Service and Repair Manual Boom Components Remove the retaining fasteners from the limit switch cover on top of the number 2 boom tube at the platform end of the machine. Carefully remove the cover with proximity and limit switches from the top of the number 2 boom tube at the platform end of the boom.
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Service and Repair Manual May 2020 Boom Components the boom. Do not remove the bottom wear of the boom. Do not remove the bottom wear pads. pads. Note: Pay careful attention to the location and Note: Pay careful attention to the location and amount of shims used with each wear pad.
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May 2020 Service and Repair Manual Boom Components Place support blocks under the boom lift cylinder. Boom Lift Cylinder Remove the pin retaining fastener from the boom lift cylinder rod-end pivot pin. Use a soft How to Remove the Boom Lift metal drift to remove the pin.
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Service and Repair Manual May 2020 Boom Components Remove the engine pivot plate retaining With the boom lift cylinder being supported by fastener. Swing the engine pivot plate out the overhead crane, pull the boom lift cylinder away from the machine. toward the platform until it is out.
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May 2020 Service and Repair Manual Boom Components Remove the access covers. Extension Cylinders Secure the number 2 and number 3 boom tubes together with a strap or chain to prevent The primary boom extension cylinder is located them from moving. inside the boom assembly and incorporates cables Unhook length transducer from the cable and pulleys that are responsible for extending the...
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Service and Repair Manual May 2020 Boom Components Tag, disconnect and plug the hydraulic hoses Push the cable break actuator and cables from the primary boom extension cylinder. towards the platform end of the boom Cap the fittings on the cylinder. approximately 18 inches / 46 cm.
May 2020 Service and Repair Manual Boom Components How to Remove the Secondary Remove the two cable adjustment bolts. Boom Extension Cylinder, SX- Remove the cable-end block mounting plate 125 XC Models fasteners. Remove the cable-end block mounting plate. Bodily injury hazard. This Remove the trunnion pin retaining fasteners.
Service and Repair Manual May 2020 Boom Components Tag, disconnect and plug the secondary boom extension cylinder hydraulic hoses. Cap Boom Extend / Retract Cables the fittings on the cylinder. Bodily injury hazard. Spraying How to Adjust the Boom hydraulic oil can penetrate and burn skin.
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May 2020 Service and Repair Manual Boom Components Locate the red locking bracket (c) covering At the pivot end of the boom (Illustration 1), the cable adjustment bolts at the pivot end of turn the cable adjustment bolts (b) clockwise the boom (Illustration 1).
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Service and Repair Manual May 2020 Boom Components At the platform end of the boom, tighten the Install the red locking bracket over the cable hex jam nut (h) on the cable tension equalizer adjustment bolts. A flat edge of each bolt bracket located underneath the number 1 head (b) must be on top for the locking boom tube (Illustration 3).
May 2020 Service and Repair Manual Boom Components How to Replace the Boom Boom retract cables: Extend/ Retract Cables Remove the fastener from the boom retract cable at the platform end of the #1 boom. Note: The cable pulley must also be replaced when replacing the cables.
Service and Repair Manual May 2020 Boom Components Secure the number 2 and number 3 booms together at the platform end with a chain or Primary Boom Angle Sensor strap to prevent them from moving. The primary boom angle sensor is used to limit the Install the boom extension cylinder assembly angle of the primary boom relative to the angle of into the boom.
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May 2020 Service and Repair Manual Boom Components Note: Use the following chart to identify the Press and hold the enter button on the description of each LCD screen control button ground control panel while pulling out the used in this procedure. ground controls red Emergency Stop button to the on position.
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Service and Repair Manual May 2020 Boom Components Start the engine from the ground controls. Press and hold a function enable/speed select button and the primary boom up button until Press and hold a function enable/speed select the digital level displays 40 degrees. button and the primary boom up button until the digital level displays 6 degrees.
May 2020 Service and Repair Manual Boom Components At the PRIMARY BOOM ANGLE TO GRAVITY 74 DEG screen, press the plus or Boom Length Sensor minus button to adjust the display to the exact value shown on the digital level, then press the enter button.
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Service and Repair Manual May 2020 Boom Components Note: Use the following chart to identify the Press and hold the enter button on the description of each LCD screen control button ground control panel while pulling out the used in this procedure. ground controls red Emergency Stop button to the on position.
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May 2020 Service and Repair Manual Boom Components Press and hold the engine start button for approximately 5 seconds to shut off the engine and to save the calibration settings. Result: An audible alarm sounds for 1 second Calibration has been stored. Note: Do not turn the engine off with the key switch or red Emergency Stop button or all calibration points or values will not be saved.
Service and Repair Manual May 2020 Engines Flex Plate RPM Adjustment The flex plate acts as a coupler between the Refer to Maintenance Procedure in the appropriate engine and the pump. It is bolted to the engine Service or Maintenance Manual for your machine, flywheel and has a splined center to drive the Check and Adjust the Engine RPM.
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May 2020 Service and Repair Manual Engines How to Ins tall the Fl ex Plate Nm. Then torque the pump plate mounting How to Install a Flex Plate bolts in sequence to 47 ft-lbs / 63 Nm. Install the flex plate onto the engine flywheel with the rubber vibration isolators towards the pump.
Service and Repair Manual May 2020 Engines 5-3 Diesel Particle Filter Regeneration - Deutz TCD 2.2 L3 Engine The combustion of diesel fuel results in soot, which is separated in the diesel particle filter (DPF). This must be regenerated as the contamination with soot increases.
May 2020 Service and Repair Manual Ground Controls How to Use the Bypass Mode Bypass/Recovery Key Switch Tip-over hazard. Operating the machine outside of the operating The turntable control box (TCON) is the envelope while in Bypass mode communication and operations center for the will result in death or serious machine.
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Service and Repair Manual May 2020 Ground Controls How to Use the Recovery Mode Turn the bypass/recovery key switch to the bypass position. Recovery is only to be used as a last attempt to Using auxiliary power, operate the ground lower the platform when the operator in the control buttons to level the platform.
May 2020 Service and Repair Manual Ground Controls Turn and hold the bypass/recovery key switch to the recovery position. The switch must be Circuit Boards held in the recovery position. The ground control box contains a replaceable Result: The auxiliary power unit will turn on membrane decal with touch sensitive buttons for and the boom will begin the following recovery various machine functions.
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Service and Repair Manual May 2020 Ground Controls How to Remove the LCD Display How to Remove the ALC-1000 Screen Circuit Board Circuit Board Push in the red Emergency Stop button to the Push in the red Emergency Stop button to the off position at both the ground and platform off position at both the ground and platform controls.
May 2020 Service and Repair Manual Ground Controls Carefully disconnect the two ribbon cables from the membrane decal at the ECM circuit Membrane Decal board. The membrane decal is a special decal that Electrocution/burn hazard. consists of a decal with an electronic membrane Contact with electrically charged on the backside.
Service and Repair Manual May 2020 Ground Controls Note: Start this procedure with the booms in the fully stowed position and the axle retracted. Full Machine Calibration Full machine calibration must be completed in the following sequence: Full machine calibration must be completed in the proper sequence when the ALC-1000 circuit board •...
May 2020 Service and Repair Manual Display Module This table lists the various screens and menu options of the operating software. Some display menus are for informational purpose only, while others can be used to change the machine operating parameters. Tip-over hazard.
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Service and Repair Manual May 2020 Display Module Screen or Menu Procedure Description Range or Selection Machine Status With key switch on, press the (plus)(minus) buttons at the same time. Primary angle degrees -2° to +83° Length sensor extension 0in to 682in inches Length sensor extension 0cm to 1732cm...
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May 2020 Service and Repair Manual Display Module Screen or Menu Procedure Description Range or Selection Drive Functions With key switch , press Forward extended drive speed % 120% (max) 100% (default) and hold the enter button 50% (min) and turn key switch to on Forward not stowed drive 120% (max) 100% (default) position.
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Service and Repair Manual May 2020 Display Module Screen or Menu Procedure Description Range or Selection With key switch , press Primary boom up speed stowed Boom Function and hold the enter button Speeds and turn key switch to on position.
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May 2020 Service and Repair Manual Display Module Screen or Menu Procedure Description Range or Selection Lift Functions With key switch , press and Primary boom up/down Ramps hold the enter button and turn key ramp acceleration % switch to on position. Primary boom up/down Release the enter button and ramp deceleration %...
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Service and Repair Manual May 2020 Display Module Screen or Menu Procedure Description Range or Selection Valve Calibration With key switch , press and Delete drive valve calibration hold the enter button and turn Delete boom extend/retract key switch to on position. valve calibration Release the enter button and Delete turntable rotate valve...
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May 2020 Service and Repair Manual Display Module Screen or Menu Procedure Description Range or Selection Sensor Calibration With key switch , press Delete TT level sensor cal and hold the enter button Set unit X-axis to gravity and turn key switch to on Set unit Y-axis to gravity position.
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Service and Repair Manual May 2020 Display Module Screen or Menu Procedure Description Range or Selection Options With key switch , press AC Generator (NONE/3KW/7.5KW/12.5KW) and hold the enter button and turn key switch to on position. Engine start Aid Time 0-30 sec Release the enter button and press...
May 2020 Service and Repair Manual Hydraulic Pumps Tag, disconnect and plug the function pump hydraulic hoses. Cap the fittings on the pump. Function Pump Bodily injury hazard. Spraying The function pump is a pressure compensated, hydraulic oil can penetrate and variable displacement piston pump.
Service and Repair Manual May 2020 Hydraulic Pumps How to Prime the F uncti on Pump How to Adj ust the Functi on Pum p Standby Pr ess ure How to Prime the Function Pump How to Adjust the Function Pump Standby Pressure Note: When removing a hose assembly or fitting, the O-ring (if equipped) on the fitting and/or hose...
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May 2020 Service and Repair Manual Hydraulic Pumps Pressure reads 350 psi / 25 bar Pressure reads less than 350 psi / 25 bar One or both of the function pumps may be at Loosen the set screw for the standby the correct pressure.
Service and Repair Manual May 2020 Hydraulic Pumps How to Adj ust the Functi on Pum p Press ure Com pens ator How to Adjust the Function Pump Pressure reads more than 350 psi / 25 bar Pressure Compensator Loosen the set screw for the standby pressure adjustment screw on the rear Note: Two people will be required to perform this function pump.
May 2020 Service and Repair Manual Hydraulic Pumps Loosen the set screw for the pressure compensator adjustment screw. Drive Pump The drive pump is a bi-directional variable displacement piston pump. The pump output is controlled by the electronic displacement controller (EDC), located on the pump.
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Service and Repair Manual May 2020 Hydraulic Pumps Locate the two hydraulic tank valves at the Carefully pull the drive pump out until the hydraulic tank. Close the valves. pump coupler separates from the flex plate. Remove the drive pump from the machine. Component damage hazard.
May 2020 Service and Repair Manual Hydraulic Pumps How to Prime the Driv e Pum p How to Prime the Drive Pump Component damage hazard. Be sure to open the two hydraulic tank valves before performing this procedure. Connect a 0 to 600 psi / 0 to 50 bar pressure gauge to either the "A"...
Service and Repair Manual May 2020 Manifolds Function Manifold Components, SX-125 XC – View 1 The function manifold is mounted next to the hydraulic tank on the ground control side of the machine. Index Schematic Description Function Torque Item Prevents the draining of hydraulic 18-20 ft-lbs / Check valve, 10 psi / 0.7 bar oil from the platform manifold...
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May 2020 Service and Repair Manual Manifolds SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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Service and Repair Manual May 2020 Manifolds Function Manifold Components, SX-125 XC – View 2 Schematic Index No. Description Function Torque Item Block flow from function pump 46-50 ft-lbs / 62- Check valve, 5 psi / 0.35 bar and auxiliary pump #1 to 67 Nm auxiliary pump #2 Block flow from auxiliary pump...
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May 2020 Service and Repair Manual Manifolds SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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Service and Repair Manual May 2020 Manifolds Function Manifold Components, SX-105 XC Schematic Index No. Description Function Torque Item Prevents the draining of 18-20 ft-lbs / 25- Check valve, 10 psi / 0.7 bar hydraulic oil from the platform 27 Nm manifold Primary lift, 28-30 ft-lbs / 38-...
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May 2020 Service and Repair Manual Manifolds SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
Service and Repair Manual May 2020 Manifolds How to Adjust the Boom Extend Valve Adjustments - Function Relief Valve Manifold Note: Perform this procedure with the boom in the stowed position. How to Adjust the Function Locate limit switch LSB4EO/S on the cable track side of boom #2.
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May 2020 Service and Repair Manual Manifolds Platform Manifold Components The platform manifold is mounted to the platform mounting weldment. Index Schematic Description Function Torque Item Orifice, 0.03in / 0.76mm Jib boom control, Proportional solenoid operated 3 position 5 18-20 ft-lbs / 24-27 Nm way directional valve up/down...
May 2020 Service and Repair Manual Manifolds Function Enable Manifold The function enable manifold is mounted on the charge filter mount forming beside the function pump. Index No. Description Schematic Item Function Torque Enables function pumps to provide 20-25 ft-lbs / 27- Solenoid valve, 2 position, 2 way hydraulic pressure for all boom 34 Nm...
Service and Repair Manual December 2019 Manifolds Steer and Axle Manifold The steer and axle manifold is mounted inside the manifold box at the yellow triangle side of the machine. Index Schematic Description Function Torque Item Right front steer cylinder extend 20-25 ft-lbs / Flow control valve, 2.1 gpm / 8 L/min circuit...
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May 2020 Service and Repair Manual Manifolds SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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Service and Repair Manual December 2019 Manifolds Steer and Axle Manifold, continued Schematic Index No. Description Function Torque Item Pressure reducing valve, 2400 psi / 30-35 ft-lbs / 41- Axle extend/retract circuit 165 bar 47 Nm Prevents left rear steer cylinder 20-25 ft-lbs / 27- Check valve from moving when not steering...
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May 2020 Service and Repair Manual Manifolds SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
Service and Repair Manual May 2020 Manifolds Turn the engine off. Valve Adjustments - Steer and Adjust the internal hex socket. Turn it clockwise to increase the pressure or Axle Manifold counterclockwise to decrease the pressure. Install the relief valve cap. How to Adjust the Axle Relief Component damage hazard.
May 2020 Service and Repair Manual Manifolds Traction Manifold Components The traction manifold is mounted inside the drive chassis at the circle end of the machine Index Schematic Description Function Torque Item 30-35 ft-lbs / Check valve Anti-cavitation 40.7-47.5 Nm 26-30 ft-lbs / Solenoid Valve, 2 position 3 way Two-speed drive motor shift...
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Service and Repair Manual December 2019 Manifolds SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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May 2020 Service and Repair Manual Manifolds Traction Manifold Components The traction manifold is mounted inside the drive chassis at the circle end of the machine Index Schematic Description Function Torque Item Equalizes pressure on both sides of 30-35 ft-lbs / 40.7- Orifice, 2 gpm / 7.6 L/min divider/combiner valve AP 47.5 Nm...
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Service and Repair Manual December 2019 Manifolds SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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May 2020 Service and Repair Manual Manifolds Generator Manifold Components The generator manifold is mounted near the hydraulic generator located above the function manifold. Index Schematic Description Function Torque Item 19-21 ft-lbs / Check valve Controls flow to diverter valve 25.7-28.5 Nm 33-37 ft-lbs / Solenoid valve...
Service and Repair Manual May 2020 Manifolds 8-10 Hold the hot oil relief valve and remove the cap. Valve Adjustments - Traction Start the engine from the platform controls. Manifold Drive the machine at low speed with the joystick small angle. How to Adjust the Hot Oil Note the reading on the pressure gauge.
May 2020 Service and Repair Manual Manifolds Valve Coil Resistance 8-11 Specification Valve Coils Note: The following coil resistance specifications are at an ambient temperature of 68°F / 20°C. As How to Test a Coil valve coil resistance is sensitive to changes in air A properly functioning coil provides an temperature, the coil resistance will typically electromotive force which operates the solenoid...
Service and Repair Manual May 2020 Manifolds How to T est a Coil Di ode How to Test a Coil Diode Properly functioning coil diodes protect the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil.
May 2020 Service and Repair Manual Turntable Rotation Components Remove the drive hub mounting bolts and Turntable Rotation Assembly remove the turntable rotation assembly from the machine. How to Remove a Turntable Repeat steps 3 through 5 for the other Rotation Assembly turntable rotation assembly.
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Service and Repair Manual May 2020 Turntable Rotation Components Pull the backlash pivot plate away from the How to Adjust the Turntable turntable until it contacts the adjustment bolt. Rotation Gear Backlash Then lubricate the mounting fasteners on the backlash pivot plate and torque to Secure the turntable from rotating with the specification.
May 2020 Service and Repair Manual Turntable Rotation Components Push in the ground controls red Emergency Stop button to the off position. Turntable Level Sensor Open the ground control box. Locate the calibration toggle switch at the top How to Calibrate the Turntable of the ground control box.
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Service and Repair Manual May 2020 Turntable Rotation Components Enter sensor calibration mode by pressing the Place the digital level along the X axis of the buttons at the ground controls in the following turntable. sequence: (plus)(enter)(enter)(plus). 1 Run 2 Bypass 3 Recovery Press the enter or previous button on the LCD screen until SET UNIT X AXIS LEVEL...
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May 2020 Service and Repair Manual Turntable Rotation Components Note: If the measured angle already matches the Press the plus button or minus button to angle shown on the display at the ground controls, adjust the display to the exact value shown on press the plus button or minus button to change the digital level and press the enter button.
Service and Repair Manual May 2020 Axle Components 10-1 Remove the steer sensor cover retaining fasteners. Remove the steer sensor Steer Sensors assembly. The steer sensors measure steer angle and Note: If the sensor activator pin needs to be communicates that information to the ground replaced, install the new activator pin per controls ECM.
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December 2019 Service and Repair Manual Axle Components Left front (square-end, blue side) and right rear Rotate the sensor housing in a clockwise (circle-end, yellow side) angle sensors: direction until the sensor cable is pointing away from the machine. Refer to Illustration 2. Install the steer sensor cover retaining fasteners.
Service and Repair Manual May 2020 Axle Components How to C alibr ate a R epl acem ent Steer Sensor How to Calibrate a Replacement Position the new steer sensor assembly over the sensor activator pin with the sensor cable Steer Sensor angled away from the tire.
December 2019 Service and Repair Manual Axle Components How to C alibr ate All Steer Sensors How to Calibrate All Steer Using a voltmeter set to DC voltage, probe the back of the electrical connector at pins B Sensors and C. Note: This procedure will only need to be Left front (square-end, blue side) and right performed if the ground controls circuit board...
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Service and Repair Manual May 2020 Axle Components Delete all Steer Sensor Calibrations Press and hold the enter button on the ground control panel while pulling out the Press the enter or previous button on the ground controls red Emergency Stop button to LCD screen until DELETE ALL STEER the on position.
December 2019 Service and Repair Manual Axle Components 10-2 Push in the red Emergency Stop button to the off position. Steer Cylinders Remove the fastener that was temporarily installed. Close the control box door and How to Remove a Steer Cylinder install the door retaining fasteners.
Service and Repair Manual May 2020 Axle Components 10-3 Connect the hydraulic hoses from a portable hydraulic power unit to the axle extension Axle Extension Cylinders cylinder. Note: Connect the pressure hose from the power How to Remove an Axle unit to the "R"...
December 2019 Service and Repair Manual Axle Components 10-4 Temporarily install a control box door retaining fastener between the door and the Axle Angle Sensors box to prevent the control box door from moving the toggle switch while calibrating the The axle angle sensors measure the axle angle machine.
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Service and Repair Manual May 2020 Axle Components Press the enter or previous button on the Enter sensor calibration mode by pressing the LCD screen until EXIT is displayed. buttons at the ground controls in the following sequence: (plus)(enter)(enter)(plus). Press the plus button to select YES, then press the enter button to accept.
May 2020 Service and Repair Manual Repair Procedures 11-1 Start the engine from the platform controls. Welder Generator Turn on the generator from the platform controls and let the generator run for at least three minutes. How to Set the Welder Generator Insert the leads from a multimeter set to Frequency register frequency (HZ) and turn the needle...
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Service and Repair Manual May 2020 Generators Section 4 Faul t Codes Before Troubleshooting: Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine. Be sure that all necessary tools and test equipment are available and ready for use.
May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions Primary Ext/Ret Joystick Value at 5.0 V Limited Speed and Direction frozen at Check for damaged wiring to the joystick. Check the connections to zero and neutral, Alarm sounds Value Too High ensure the connector terminals have...
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions Primary Boom Up/Down Fault Check (both Primary Boom Up/Down disabled, Check ribbon and connector from buttons on TCON buttons pressed) display message on LCD membrane switch.
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions RSB1AO/RSB1AS Cross- Fault Check Disable Boom Up, Extend, Down, TT Rotate, Power up controller with check and Propel powers in SCON. Boom Retract problem corrected.
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions RSB1AO/LSB1DO (10°) Fault Check Disable Boom Up, Extend, Down, TT Rotate, Power up controller with Cross-check and Propel powers in SCON. Boom Retract problem corrected.
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions LSB2RS (101ft)/LSB4ES Fault Check Disable Boom Up, Extend, Down, TT Power up controller with problem (100 ft) Cross-check Rotate, and Propel powers in SCON. corrected.
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions Axle Extend/Retract Fault Check Axle extend/retract disabled. Display Check for defective or damaged wiring Switches message on LCD or switches. Power up controller with problem corrected.
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions Primary Extend Power P10 Fault Check Display message on LCD PRI Power up controller with problem EXTEND POWER P10 FAULT corrected. Primary Up Power P11 Fault Check Display message on LCD PRI UP Power up controller with problem...
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions Turntable Rotate Joystick Value at 5.0 V Limited Speed and Direction frozen at Check for damaged wiring to the zero and neutral, Alarm sounds joystick.
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions Turntable Rotate Clockwise Fault Check Limited Speed and Direction frozen at Check for defective or damaged Valve zero and neutral, Alarm sounds wiring. Check for an open or shorted valve coil.
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions Safety Turntable Level Value at 5.0 V Primary up and extend disabled, Alarm Check that SCON is grounded Sensor Y Direction sounds Value Too High Replace SCON Value Too Low Value at 0 V...
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions Operational Primary Boom Value at 5.0 V Disable Boom Up, Extend, Down, TT Power up controller with problem Angle Sensor Rotate, and Propel. Boom Retract corrected.
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions Platform Level Sensor Y Value at 5.0 V Primary up and extend disabled, Alarm Power up controller with problem Direction sounds corrected. Value Too High Value Too Low Value at 0 V Just calibrated...
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions Platform Level Up / Platform Not calibrated Normal function except threshold for Perform calibration procedure Level Down Flow Valve one or the other direction is zero. Display message on LCD Initiate one second beep of audible Just calibrated...
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions Front Axle Angle Sensor Value at 5.0 V Primary up and Extend disabled, axle Check for an open ground circuit extend and retract LED flash going to the sensor Value Too High Primary up and Extend disabled, axle...
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions Propel Joystick Value at 5.0 V Limited Speed and Direction frozen at Check for damaged wiring to the zero and neutral, Alarm sounds joystick.
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions Left Front Steer Angle Value at 5.0 V Limited Speed and Direction frozen at Check for an open ground circuit Sensor zero and neutral, Alarm sounds going to the sensor Limited Speed and Direction frozen at Sensor is out of range.
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May 2020 Service and Repair Manual Control System Fault Codes Error Source Error Type Effects Recovery Actions Right Rear Steer Angle Value at 5.0 V Limited Speed and Direction frozen at Check for an open ground circuit Sensor zero and neutral, Alarm sounds going to the sensor Value Too High Limited Speed and Direction frozen at...
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Service and Repair Manual May 2020 Control System Fault Codes Error Source Error Type Effects Recovery Actions PBMAS Safety Envelope Position Check Disable Boom Up, TT Rotate, Propel Return Boom back inside Operational and Ignition/Fuel. Boom Down and Envelope Retract allowed. All functions allowed once boom is lowered back into envelope.
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May 2020 Service and Repair Manual Control System Fault Codes P_38 - Propel P_39 - Turntable P_10 - Primary P_11 - Primary P_9A - Primary P_9B - (P13-17 TCON) Rotate (P13-19 Boom Extend Up (P12-09 Down (P12-06 Ignition/Fuel TCON) (P12-08 TCON) TCON) TCON) (P12-07 TCON)
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Service and Repair Manual May 2020 Control System Fault Codes Fault Source and Type will display as: Fault Source Description Source Type SCON Controller Area Network “ ID XXX_xx FAULT “ Primary Boom Angle Zone Where XXX is the one to three digit Fault Source and xx is the two digit Fault Type.
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May 2020 Service and Repair Manual Control System Fault Codes Fault Source Fault Source Description Description Turntable Level Sensor X-Direction Enable Output Power P7R Turntable Level Snesor Y-Direction Primary Down Power P9A Boom Length Sensors Cross-Check (SCON) IGN/Fuel Power P9B Boom Safety Envelope (SCON) Primary Extend Power P10 Turntable Controller - Platform Controller...
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Service and Repair Manual May 2020 Control System Fault Codes Fault Source Description Brake Valve Motor Shift Valve Chassis Tilt Sensors Cross-Check (SCON) Jib Bellcrank Level Sensor Jib Bellcrank Level Flow Valve AUX Relay Platform Level Toggle Switch Platform Rotate Toggle Switch Platform Level Flow Valve Platform Rotate Valve Boom Length Sensor...
May 2020 Service and Repair Manual Fault Code Display – Deutz Models How to Retrieve Active Engine Fault Codes - Deutz TCD 2.2 L3 and TD 2.9 L4 Models The ECM constantly monitors the engine by the use of sensors on the engine. The ECM also uses signals from the sensors to initiate sequential fuel injection and make constant and instantaneous changes to ignition timing, fuel delivery and throttle...
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May 2020 Service and Repair Manual Deutz TD 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523615 Metering unit (Fuel-System); KWP = Keyword Protocol short circuit to battery low side FMI KWP Description 523615 Metering unit (Fuel-System);...
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Service and Repair Manual May 2020 Deutz TD 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523897 check of missing injector KWP = Keyword Protocol adjustment value programming (IMA) injector 3 (in firing order) FMI KWP Description 523898 check of missing injector...
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May 2020 Service and Repair Manual Deutz TD 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523936 Timeout Error of CAN-Transmit- KWP = Keyword Protocol Frame EEC3VOL2; Engine send FMI KWP Description messages 523922 1262 Burner Shut Off Valve;...
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Service and Repair Manual May 2020 Deutz TD 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 524016 1259 Amount of air is not plausible to KWP = Keyword Protocol pump speed FMI KWP Description 524016 1260 Calculated amount of air is not...
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May 2020 Service and Repair Manual Deutz TD 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number KWP Description FMI = Failure Mode Identifier 524108 9 1669 Timeout error of CAN-Transmit- KWP = Keyword Protocol Frame ComEGRTVActr KWP Description 524109 9 1679 Timeout error of CAN-Receive- 524035 12...
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Service and Repair Manual May 2020 Deutz TD 2.9 L4 Engine Fault Codes 524122 9 1684 Timeout error of CAN-Receive- SPN = Suspect Parameter Number Frame ComRxUQSens FMI = Failure Mode Identifier KWP = Keyword Protocol 524123 9 1685 Timeout error of CAN-Receive- Frame ComSCRHtCtl KWP Description 524124 9...
May 2020 Service and Repair Manual Deutz TCD 2.2 L3 Engine Fault Codes DTC SPN Description 1077 411 Engine exhaust gas DTC = Diagnostic Trouble Code recirculation. Signal value above FMI = Failure Mode Identifier maximum limit. SPN = Suspect Parameter Number 1078 411 Engine exhaust gas DTC SPN FMI...
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Service and Repair Manual May 2020 Deutz TCD 2.2 L3 Engine Fault Codes DTC SPN Description DTC = Diagnostic Trouble Code 1134 3251 3 DPF voltage above normal or FMI = Failure Mode Identifier shorted to high. SPN = Suspect Parameter Number 1135 3251 4 DPF voltage below normal or DTC SPN FMI...
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May 2020 Service and Repair Manual Deutz TCD 2.2 L3 Engine Fault Codes DTC SPN Description DTC = Diagnostic Trouble Code 1209 157 Engine fuel injector metering rail FMI = Failure Mode Identifier pressure voltage below normal SPN = Suspect Parameter Number or shorted to low.
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Service and Repair Manual May 2020 Deutz TCD 2.2 L3 Engine Fault Codes DTC = Diagnostic Trouble Code DTC SPN Description FMI = Failure Mode Identifier 1308 677 Engine starter motor relay SPN = Suspect Parameter Number current below normal or shorted DTC SPN FMI Description to low.
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May 2020 Service and Repair Manual Deutz TCD 2.2 L3 Engine Fault Codes DTC = Diagnostic Trouble Code DTC SPN Description FMI = Failure Mode Identifier 1392 51 Engine throttle valve 1, position SPN = Suspect Parameter Number 1 voltage below normal or DTC SPN FMI Description shorted to low.
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Service and Repair Manual May 2020 Deutz TCD 2.2 L3 Engine Fault Codes DTC = Diagnostic Trouble Code DTC SPN Description FMI = Failure Mode Identifier 3349 Timeout error of CAN receive SPN = Suspect Parameter Number frame TSC1TR; control signal. DTC SPN Description 1485...
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May 2020 Service and Repair Manual Deutz TCD 2.2 L3 Engine Fault Codes DTC = Diagnostic Trouble Code DTC SPN Description FMI = Failure Mode Identifier Ambient air temperature sensor SPN = Suspect Parameter Number voltage below normal or shorted DTC SPN Description to low.
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Service and Repair Manual May 2020 Deutz TCD 2.2 L3 Engine Fault Codes DTC = Diagnostic Trouble Code DTC SPN Description FMI = Failure Mode Identifier 5363 Engine cylinder 6 fuel injiection SPN = Suspect Parameter Number quantity current below normal or DTC SPN Description open circuit.
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May 2020 Service and Repair Manual Deutz TCD 2.2 L3 Engine Fault Codes DTC = Diagnostic Trouble Code DTC SPN Description FMI = Failure Mode Identifier 4257 Engine fuel 1 injector, group 3 SPN = Suspect Parameter Number missing injector adjustment DTC SPN Description value programming injector 3.
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Service and Repair Manual May 2020 Deutz TCD 2.2 L3 Engine Fault Codes DTC = Diagnostic Trouble Code Description FMI = Failure Mode Identifier Actual engine percent torque. SPN = Suspect Parameter Number DFC to report the fault in DTC SPN Description energizing time companrison.
May 2020 Service and Repair Manual Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual Engine Exhaust Gas Recirculation Valve Valve Position Sensor- Test Position :Voltage Above Normal Engine Exhaust Gas Recirculation Valve Valve Position Sensor - Test Position :Voltage Be- low Normal Accelerator Pedal Position 2 :Voltage Above...
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Service and Repair Manual May 2020 Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual Barometric Pressure :Voltage Above Normal Engine Pressure Sensor Open or Short Circuit - Test Barometric Pressure :Voltage Below Normal Engine Pressure Sensor Open or Short Circuit - Test...
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May 2020 Service and Repair Manual Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual Engine Air Inlet Temperature Sensor :Voltage Engine Temperature Sensor Open or Short Circuit- Above Normal Test Engine Air Inlet Temperature Sensor :Voltage Engine Temperature Sensor Open or Short Circuit -...
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Service and Repair Manual May 2020 Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual Engine Injector Cylinder #02 :Current Below Normal Injector Solenoid Circuit - Test Engine Injector Cylinder #02 :Current Above Injector Solenoid Circuit - Test Normal Engine Injector Cylinder #02 :Data Drifted High...
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May 2020 Service and Repair Manual Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual 1076 Engine Fuel Injection Pump Fuel Control Solenoid Valve - Test Valve :Erratic, Intermittent, or Incorrect 1076 Engine Fuel Injection Pump Fuel Control Solenoid Valve - Test...
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Service and Repair Manual May 2020 Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual 2791 Engine Exhaust Gas Recirculation (EGR) Motorized Valve- Test Valve Control:Current Below Normal 2791 Engine Exhaust Gas Recirculation (EGR) Motorized Valve - Test Valve Control :Current Above Normal...
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May 2020 Service and Repair Manual Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual 3219 After treatment #1 Intake Gas Sensor at Oxygen Level- Test Temperature : High- least severe (1) 3219 After treatment #1 Intake Gas Sensor at Oxygen Level- Test...
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Service and Repair Manual May 2020 Perkins 854F-34T Engine Fault Code SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Refer to Engine Manual 3702 Diesel Particulate Filter Active Regeneration Indicator Lamp Circuit- Test Inhibited Status : Current Above Normal 4765 After treatment #1 Diesel Oxidation Catalyst Engine Temperature Sensor Open or Short Circuit -...
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December 2019 Service and Repair Manual Fault Codes This page intentionally left blank. Part No. 1271700GT SX-125 XC...
Service and Repair Manual May 2020 Introduction Section 5 Schem atics About This Section There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury.
May 2020 Service and Repair Manual Wire Circuit Legend Circuit numbering Circuit prefix Circuit numbers consist of three parts: the Control circuit prefix, circuit number and circuit suffix. Data The circuit prefix indicates the type of circuit. Engine The circuit number describes the function of Gauges the circuit.
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Service and Repair Manual May 2020 Wire Circuit Legend Suffix Definition Suffix Definition Auxiliary Boom Valve Engine Speed Select Alternator Field Axle Front Position Auxiliary Forward Valve Flashing Beacon Auxiliary Hydraulic Pump Function Enable Angle Fuel Select (gas/LP) Auxiliary Platform Valve Filter Restricted Auxiliary Reverse Valve Filter Switch...
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May 2020 Service and Repair Manual Wire Circuit Legend Suffix Definition Suffix Definition Jib Select Valve Platform Level Flow Control Jib Up Propel Lockout Jib Up/Down Control Primary Boom Extend/Retract Signal Load Sensor Platform Level Up Left Front Platform Rotate Control Left Front Steer Sensor Platform Rotate Flow Control Lockout...
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Service and Repair Manual May 2020 Wire Circuit Legend Suffix Definition Suffix Definition Right Rear Steer Sensor Starter Rotary Sensor Sec Boom Up/Down Flow Control Start Aid (Glow Plug or choke) Tilt Alarm X axis Secondary Boom Tilt Alarm Y axis Sec Boom Down Ground Control Sec Boom Extend...
December 2019 Service and Repair Manual Wire Color Legend Power Circuits Wire Coloring All cylinder extension colors are solid and all Primary up valve retract functions are striped black. When Ignition/Fuel using black wire, the stripe shall be white. Primary boom extend valve All rotations that are LEFT or CW are solid, Primary boom up valve RIGHT or CCW are striped and black.
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Service and Repair Manual May 2020 Wire Color Legend Color Circuit # Primary Function Color Circuit # Primary Function Primary boom up driver WH/RD Power to temp sender RD/BK Primary boom down driver Auxiliary Power RD/WH Primary boom up/down flow RD/BK Platform level alarm control proportional valve driver...
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December 2019 Service and Repair Manual Wire Color Legend Color Circuit # Primary Function Color Circuit # Primary Function GR/BK Axle oscillation Hydraulic Filter restricted Foot switch/TCON estop power Platform Level Safety Power RD/WH Boom down safety interlock RD/BK Platform Level Safety Output RD/BK Safety interlock to engine Platform Level Safety Ground...
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Service and Repair Manual May 2020 Wire Color Legend Color Circuit # Primary Function Color Circuit # Primary Function Flashing Beacon Primary Boom Angle Signal Safety Lift Speed Reduction Secondary Boom Angle Signal Hydraulic Pressure Sensor Safety Output BL/RD Drive Enable Left Oil Cooler Fan BL/WH Drive Enable Right...
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December 2019 Service and Repair Manual Wire Color Legend Color Circuit # Primary Function Color Circuit # Primary Function Boom Length Signal Safety Safety cross check OR/BK Boom Length Signal Operational Data Receive BL/RD Primary Boom Hydraulic Valve BK/WH Data Transmit Lockout WH/RD Multi-Function Pressure Relief...
Service and Repair Manual December 2019 Limit Switches and Angle Sensors Types of Limit Switches Numbering Legend There are two types of limit switches, found in Limit Front Circuit Load Operational various locations throughout the machine: Switch Axle Number moment mechanical-type operational/safety switches and Stringpot Rear...
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December 2019 Service and Repair Manual Limit Switches and Angle Sensors Switches and Sensors - Primary Boom, SX-125 XC Index Description Schematic Item Function Controlled Switch Type and Operation Boom #0 - 101ft (boom fully LSB2RO Activates P1 lockout valve Normally open switch retracted) Operational Limit Switch during retract.
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Service and Repair Manual December 2019 Limit Switches and Angle Sensors Switches and Sensors - Primary Boom, SX-105 XC Index Description Schematic Item Function Controlled Switch Type and Operation Boom #2 - 100 ft (boom #2, #3 LSB4EO fully extended) Operational Limit Switch Boom #2 - 3.
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December 2019 Service and Repair Manual Limit Switches and Angle Sensors Switches and Sensors - Turntable Index Description Schematic Item Function Controlled Switch Type and Operation Turntable #1 Operational Limit LST1O Activates the drive enable Normally closed Switch zone when the turntable is switch;contacts open rotated in the right direction.
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Service and Repair Manual May 2020 Limit Switches and Angle Sensors Switches and Sensors - Drive Chassis Index Description Schematic Item Function Controlled Switch Type and Operation Front Axle #1Extended Safety Limit LSFA1ES Disables boom functions when Normally open Switch. axles are retracted.
May 2020 Service and Repair Manual Circuit Connector Legend Number Description Number Description Molex connector on toggle/LED pcb 2 pin Deutsch DTP connector (swivel-lower) Ribbon connector from TCON to membrane 6 pin Deutsch DTP connector (swivel-lower) 6 pin Deutsch DT connector for platform tilt Ribbon connector from TCON to membrane sensor (S6) 4 pin Deutsch DTP connector for throttle...
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Service and Repair Manual May 2020 Circuit Connector Legend Number Description Number Description 2 pin Deutsch DT two speed motor stroke J128 6 pin Deutsch DTM jib up/down/plat rot valve (Y27) joystick (Jcb) 2 pin Deutsch DT RR steer right valve (Y55) J137 4 pin Deutsch DT front axle safety switch (LSFA1ES)
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May 2020 Service and Repair Manual Circuit Connector Legend Number Description Number Description J160 6 pin Deutsch DT front axle sensor (RSFA10) J210 4 pin Deutsch DT 10 deg angle oper (LSB1DO) J161 6 pin Deutsch DT rear axle sensor (RSRA10) J211 4 pin Deutsch DT 3ft extend oper (LSB3RO) J162...
Service and Repair Manual May 2020 Connector Pin Legend Pin location - 4 pin Pin location - 23 pin Pin location - 35 pin connector connector connector Pin location - 12 pin connector Abbreviation High Current On/Off Solenoid Output (3 < x < 6 Amps) Medium Current On/Off Solenoid Output (0.5 <...
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May 2020 Service and Repair Manual Connector Pin Legend J11 Black 23 Pin Connector Pin NO. Type* Signal Name Circuit NO. Signal Description P11-01 P CON G ND GNDPCON-BR PCON ground Power output to PCON. Unregulate d 12V auto motive P11-02 P CON P OWE R P 52PCON-WH...
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Service and Repair Manual May 2020 Connector Pin Legend J12 Black 35 Pin Connector, SX-125 XC Pin No. Type Signal Name Circuit No. Signal Description P12-01 SCON ECU GND SCONGND-BR Ground for SCON ECU P12-02 DCON ECU PWR P21DCON-WH 12V power for ECU power P12-03 P_6R1 P53LS-WH/BK...
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May 2020 Service and Repair Manual Connector Pin Legend J12 Black 35 Pin Connector, SX-105 XC Pin No. Type Signal Name Circuit No. Signal Description P12-01 SCON ECU GND SCONGND-BR Ground for SCON ECU P12-02 DCON ECU PWR P21DCON-WH 12V power for ECU power P12-03 P_6R1 P53LS-WH/BK...
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Service and Repair Manual May 2020 Connector Pin Legend J13 White 23 Pin Connector Pin NO. Type Signal Name Circuit NO. Signal Description P13-01 VALVE_RETURN_1 Valve ground return (return for throttle RPM solenoid) P13-02 THROTTLE C35RPM-BK/RD Provides power to throttle actuator relay P13-03 FUEL/IGNITION C21IGN-WH...
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May 2020 Service and Repair Manual Connector Pin Legend J14 White 35 Pin Connector Pin NO. Type Signal Name Circuit NO. Signal Description P14-01 VALVE_RETURN_4 VLVRET4-BR Valve ground return Proportional PWM valve drive (primary boom up/down P14-02 PRI BM U/D FC VLV #2 V03PUD2-GR/WH valve #2 -GROSS-) P14-03...
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Service and Repair Manual May 2020 Connector Pin Legend J17 - 16 Pin Connector Pin NO. Type Signal Name Circuit NO. Signal Description J17-1 PWR TO TCON ESTOP BL/BK Power to TCON E-Stop (P1) J17-2 NOT USED J17-3 SERV/CAL MODE Service/calibration mode signal J17-4 CONT...
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May 2020 Service and Repair Manual Connector Pin Legend J21 Black 23 Pin Connector Pin NO. Type* Signal Name Circuit NO. Signal Description P21-01 PCON GND GNDPCON-BR PCON ground P21-02 PCON PWR P52PCON-WH Power for PCON P21-03 NOT USED P21-04 CONT S56PRV-RD 12V when footswitch is pressed...
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Service and Repair Manual May 2020 Connector Pin Legend J22 White 35 Pin Connector Pin NO. Type* Signal Name Circuit NO. Signal Description P22-01 VALVE_RETURN_1 VLVRET1-BR Valve ground return P22-02 JIB EXTEND NO connection P22-03 PLAT ROT CCW V18PRR-GR/BK ON/OFF valve drive (platform rotate CCW - right) P22-04 PLAT ROT CW V17PRL-GR...
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May 2020 Service and Repair Manual Connector Pin Legend Circuit Board Connector Pin NO. Type* Signal Name Circuit NO. Signal Description J29-1 JOYSTICK_GND_2 JSGND2-BR Joystick signal ground (JC8) J29-2 JOYSTICK_GND_3 JSGND3-BR Joystick signal ground (JC2) J29-3 SNSR JOYSTICK_PWR_2 P162JPW2-OR Joystick power (JC8) J29-4 SNSR JOYSTICK_PWR_3 P162JPW3-OR...
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Service and Repair Manual May 2020 Connector Pin Legend Circuit Board Connector Pin NO. Type* Signal Name Circuit NO. Signal Description J169-1 PLAT ROTATE C16PRL-OR/RD Platform rotate CW/CCW signal from jib joystick (JC6) J169-2 GND4-BR Joystick case ground (JC7) J169-3 JIB UP/DOWN C156JUD-GR/WH Jib up/down signal from jib joystick (JC6)
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May 2020 Service and Repair Manual Connector Pin Legend Circuit Board Connector Pin NO. Type* Signal Name Circuit NO. Signal Description J1-1 PWR-HORN HORN PWR-RD Power for Service Horn button J1-2 RET-HORN HORN RET-GR Return for Service Horn button J1-3 GENERATOR ON/OFF GEN ON/OFF-GR/WH Generator toggle switch input J1-4...
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Service and Repair Manual May 2020 Connector Pin Legend J31 Black 23 Pin Connector Pin NO. Type* Signal Name Circuit NO. Signal Description P31-01 DCON ECU GND GNDDCON-BR DCON ground P31-02 DCON ECU PWR P21DCON-WH Power for DCON P31-03 P_6R1 P53LS-WH/BK Power for motor speed and brake valves P31-04...
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May 2020 Service and Repair Manual Connector Pin Legend J32 White 23 Pin Connector Pin NO. Type* Signal Name Circuit NO. Signal Description P32-01 VALVE_RETURN_1 VLVRET1-BR Valve ground return P32-02 AXLE RETRACT V61AXRT-GR ON/OFF valve drive (axle retract) P32-03 AXLE EXTEND V60AXEX-GR/WH ON/OFF valve drive (axle extend) P32-04...
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Service and Repair Manual May 2020 Connector Pin Legend J121 Gray 12 Pin Connector Pin NO. Type* Signal Name Circuit NO. Signal Description P121-01 LOAD SENSE Digital input from load sense switch P121-02 LSB3RS+LSB2RS S42BRT-OR/RD Digital input from LSB3RS+LSB2RS limit (FULLY RETRACTED) switches P121-03...
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May 2020 Service and Repair Manual Connector Pin Legend Pin NO. Type* Signal Name Circuit NO. Signal Description P122-01 ECU PWR P21DCON-WH Power for SCON/DCON ECU P122-02 LTB1LS (BOOM C166PRS-OR Analog signal input for boom length (safety) LENGTH) P122-03 RSB1AS (BOOM C141PBS-RD Analog signal input for boom angle (safety) ANGLE)
May 2020 Service and Repair Manual Telematics Connector Pin Legend Genie installed Telematics connector is wired with an Active High digital input. Connector Pin Numbering Note: A Deutsch plug p/n DT06-08SA mates with the Genie Telematics connector Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case Battery Positive –...
Service and Repair Manual May 2020 Electrical Symbols Legend Battery Motor Horn or alarm Flashing beacon Gauge Diode Hour meter Fuse with amperage Foot switch Circuit connection Limit Switch Power relay Coil with suppression Fuel or RPM solenoid Connection - no Circuits crossing no Quick disconnect Circuit breaker with...
Service and Repair Manual May 2020 Control Circuits - Boom Extend/Retract, SX-125 XC...
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May 2020 Error! No text of specified style in document. Control Circuits - Boom Extend/Retract, SX-125 XC SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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Service and Repair Manual May 2020 Control Circuits - Boom Extend/Retract, SX-105 XC SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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May 2020 Error! No text of specified style in document. Control Circuits - Boom Extend/Retract, SX-105 XC SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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Error! No text of specified style in document. May 2017 Control Circuits - Jib Up/Down and Platform Rotate SX-125 XC Part No. 1271700...
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May 2020 Service and Repair Manual Control Circuits - Jib Up/Down and Platform Rotate...
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Service and Repair Manual May 2020 Control Circuits - Platform Level...
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May 2020 Service and Repair Manual Control Circuits - Platform Level SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
Service and Repair Manual May 2020 Control Circuits - Platform Load Sense SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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May 2020 Service and Repair Manual Control Circuits - Platform Load Sense...
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Service and Repair Manual May 2020 Control Circuits - Flashing Beacons, Oil Cooler and Drive Lamps...
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May 2020 Service and Repair Manual Control Circuits - Flashing Beacons, Oil Cooler and Drive Lamps SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
Error! No text of specified style in document. December 2015 Generator Receptacle Wiring - CE SX-105 • SX-125 Part No. 1271700...
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May 2020 Service and Repair Manual Generator Receptacle Wiring - CE SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
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Service and Repair Manual May 2020 Perkins 1104D-44T Engine Electrical Schematic J1 6 BL ACK 4 PIN J1 3 W HIT E 2 3 PIN POW ER HARN ENGINE HARN S 1 3 7 P L L -RD/W H S 1 3 9 T RF -W H/RD ACTIVE HIGH TELEMATICS OPTION SHOWN...
Service and Repair Manual May 2020 Perkins 854F-34T Engine Electrical Schematic...
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May 2020 Service and Repair Manual Perkins 854F-34T Engine Electrical Schematic J13 WH I TE 23 PI N EN G I N E H AR N VLVR ET3- BR V45H G - G R / WH S137PLL- R D / WH S139TR F- WH / R D C B 9 ENGINE CAN BUS...
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Service and Repair Manual May 2020 Perkins 854F-34T Engine Harness DE TA IL "C": P E RK INS 854F-E 34T TIE RIV E NGINE J233B - ENGINE INT ERFACE (10PIN) J233B-A IN J1H I A16-R D J233B-B IN J1LO A32-BK J233B-C IN J2LO A31-BK J233B-D...
Service and Repair Manual May 2020 Deutz TD2011L04i Engine Electrical Schematic J1 6 B L A CK 4 P IN J1 3 W HIT E 2 3 P IN GROUND B OX HA RN E NGINE HA RN DEUTZ 2011 ENGINE SHOWN S 1 3 7 P L L -R D /W H S 1 3 9 T R F -W H /R D ACTIVE HIGH...
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May 2020 Service and Repair Manual Deutz TD2011L04i Engine Electrical Schematic SX™-105 XC™ • SX™-125 XC™ Part No. 1271700GT...
Service and Repair Manual May 2020 Deutz TD2.9 Engine Electrical Schematic...
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May 2020 Service and Repair Manual Deutz TD2.9 Engine Electrical Schematic J13 WH I TE 23 P I N E N G I N E H A R N V LV R E T3- B R V 45H G - G R / WH S 137P LL- R D / WH S 139TR F- WH / R D C B 9...
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Service and Repair Manual May 2020 Deutz TD2.9 Engine Harness DETAIL "B" - DUETZ 2.9L TURBO TIER IV ENGINE X17-3 START ER RELAY SIGNAL X17-2 STARRT ER RELAY GND J231-D2.1 (60PIN) J232-D2.2 (92PIN) X17-61 D2.2-1 ECU PWR INJECTOR 3 P20PWR-RD D2.1-2 INJ3 A02-BK INJECTOR 3 (A02)
Service and Repair Manual May 2020 Deutz TCD 2.2 L3 Engine Electrical Schematic TCON J16 BLACK 4 PIN J13 WHITE 23 PIN POWER HARN ENGINE HARN VLVRET 3-BR V45HG-GR/ WH S137PLL-RD/WH S139TRF-WH/ RD J224 GREY 12 PIN TELEMA TICS E NGI NE CA N B US TO CA N GATE WAY (S HE E T 6) C21IGN-WH...
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May 2020 Service and Repair Manual Deutz TCD2.2 L3 Engine Harness ENGINE INTERFACE CONN - SEE ES*** FOR ENGINE SIDE HARNESS DETAIL "E" - DEUTZ 2.2 STAGE 5 ENGINE C16 DIAG C134 KSP GR /BK GND BR D227 CAN - GR D227CA N1- GR D228CA N1+ Y L D104 CAN - GR...
Service and Repair Manual October 2019 Hydraulic Schematic, SX-105 XC SX-105 XC • SX-125 XC Part No. 1271700GT...
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May 2020 Service and Repair Manual Hydraulic Schematic, SX-105 XC...
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Service and Repair Manual May 2020 -125 XC - Deutz CAN GATEWAY LO C KO U T VAL VE #1 SIG N AL LO C KO U T VAL VE #1 SIG N AL TCO N MEMBRANE PANEL (MS2) PC ON &...
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Questions and answers
How to dismental wheel hub genie sx 105 XC
@Surendra singh How to dismental wheel hub genie sx 105 XC
To dismantle the wheel hub on a Terex SX-105 XC:
1. Remove the tire and wheel hub assembly.
2. Place the hub on a flat surface.
3. Gently pry the bearing seal out of the hub.
4. Remove the rear bearing.
When reassembling, install the dust cap, then the tire and wheel hub, and torque the wheel lug nuts to specification.
This answer is automatically generated
How to open front hub
To open the front hub on a Terex SX-105 XC (Models with TraX):
1. Locate the hub disconnect pin in the center of the drive hub.
2. Manually depress the pin and rotate the drive hub until one of the two plugs is at the lowest point.
3. Select the drive hub to be serviced. Loosen and remove as many sprocket retaining fasteners as possible from the hub adapter.
4. Drive the machine slightly in either direction to access the remaining fasteners. Do not remove the retaining fasteners.
5. Chock the tracks at the opposite end to prevent rolling.
6. Center a 20,000 lbs (10,000 kg) capacity lifting jack under the drive chassis between the tracks.
7. Lift the machine until the tracks are off the ground and place jack stands under the chassis.
8. Remove the plugs and drain the oil into a suitable container.
This answer is automatically generated