Conviron GEN1000 Operator's Manual

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GEN1000

GEN1000-GE

GEN1000-ECO

GEN2000

OPERATOR MANUAL

314796-ENG R00

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Summary of Contents for Conviron GEN1000

Page 1 GEN1000 GEN1000-GE GEN1000-ECO GEN2000 OPERATOR MANUAL 314796-ENG R00...
Page 2 November 2024 Printed in Canada ©2020 Controlled Environments Limited Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information subject to change without written notice. November 2024 | 314796-ENG R00...
Page 3 PREFACE Welcome to the Conviron Genesis Operator Manual. This manual describes the features and use of Conviron’s GEN1000, GEN1000-GE, GEN1000- ECO, and GEN2000 chambers and is designed to provide sufficient detail for the different kit configurations, including a structured format providing step-by-step instructions. Clients will find sufficient detail for a typical installation including figures, diagrams, and graphics to operate the chamber without issue.
Page 4 RoHS directive sets limits for the inclusion of hazardous chemicals. Document Conventions Conviron maintains a policy of continual improvement and reserves the right to change the product without prior notice. Therefore, the images used throughout this manual may differ slightly from the actual configuration due to updates and product changes.
Page 5 590 Berry St. Winnipeg, Manitoba, Canada R3H 0R9 Conviron Technical Services convironservice@conviron.com Service: +1 204 786 6451 Toll Free: +1 800 363 6451 Sales: +1 204 786 6451 Please visit www.conviron.com for global service contact information. November 2024 | 314796-ENG R00...
Page 6 Hazard Identification Symbols ......................1 General Precautions .......................... 2 2. CHAMBER FEATURES ..........................4 GEN1000 Configurations ........................4 2.1.1 GEN1000 Germinator (GE) ....................4 2.1.2 GEN1000-ECO ........................4 GEN2000 Configurations ........................4 Plant Placement ..........................4 Control System ..........................5 2.4.1...
Page 7 2.17.1 CO2 Additive (Optional) ..................... 8 2.17.2 CO2 Monitoring (Optional) ....................8 2.17.3 CO2 Scrubber (Optional for GEN1000) ................8 2.18 Central Alarm Contact........................8 2.18.1 To install the CAC ......................8 3. INSTALLATION ............................9 Chamber Temperature Range ......................9 3.1.1...
Page 8 3.13.3 GEN1000-GE Adjustable Shelf Spacing ................34 3.14 External Connections ........................35 3.15 GEN1000 Connecting the Electrical Cord ..................36 3.16 GEN2000 Connecting the Chamber to the Electrical Mains ............... 36 3.16.1 To connect chamber to the electrical mains: ..............36 4.
Page 9 Chamber won’t make humidity ..................55 7.1.5 Chamber lamp won’t light up after replacement ............... 55 7.1.6 Optional UPS doesn’t work ....................56 GEN1000 Fuse Schedule ........................ 56 GEN2000 Fuse Schedule ........................ 56 8. TECHNICAL SPECIFICATIONS ......................57 GEN1000 ............................57 GEN2000 ............................58 9.
Page 10 Figure 3-17 GE Configuration ....................29 Figure 3-18 ECO SH Configuration .................... 29 Figure 3-19 GEN1000, GEN2000 Shelf Spacing ............... 30 Figure 3-20 Install the Canopy Support Brackets or Adjustable Wire Shelves ......30 Figure 3-21 Install the Canopies ....................31 Figure 3-22 Control Connection ....................
Page 12 The equipment is intended to be installed, operated, maintained, and only serviced by trained personnel, according to the instructions and precautions described in the manuals provided by Conviron. Table 1-1 lists precautions intended to help guide users in the safe operation of Conviron chambers. Hazard Identification Symbols...
Page 13 Operate your Conviron equipment for a minimum of five days before introducing any research material to ensure proper and stable operation.
Page 14 Warning: Hot surface hazards Personal injury could result from contacting hot surfaces within the chamber. The user accessible fluorescent lamps, the inaccessible refrigeration system components, and the inaccessible heater element become hot during normal operation. Do not touch. Warning: Slip and fall hazard Personal injury could result.
Page 15 2.1.2 GEN1000-ECO The GEN1000-ECO fits through a standard doorway and can be fitted in SH, IN and TA configurations, distributes horizontal airflow with broad spectrum energy-efficient LED lighting. •...
Page 16 Refer to the Conviron Central Management Operator`s Manual for complete instructions. 2.4.2 CMP-Link (Optional) The CMP-LINK feature enables Argus Titan 900 full interaction of any Conviron chamber or room that is equipped with CMP6060 control system. With CMP-LINK enabled, features of Titan...
Page 17 Not available with low temperature operation below +10°C ON using fluorescent lamp design. Not available for GEN1000 GE 2.13.3 Fluorescent lighting (Optional) Optional balanced spectrum for TC configurations. Light intensity will diminish when chamber is operating at low temperature.
Page 18 2.13.4 High Light Intensity (Optional) Available in the Short Plant kit – two tier only (SH-HL). When combined with low temperature control, no humidity control is available below 4°C. 2.13.5 Light Sensor (Optional) Allows for closed-loop dimmable control of lighting intensity through controller. Automatic adjustment within programmed range.
Page 19 CO2 control. CO2 supply tank not included. 2.17.2 CO2 Monitoring (Optional) Monitoring only of CO2 concentration. 2.17.3 CO2 Scrubber (Optional for GEN1000) CO2 Scrubbing allows user to program CO2 concentration levels below resultant indoor ambient conditions. Design provides monitoring CO2 concentration. Includes sensor.
Page 20 INSTALLATION GEN1000 and GEN2000 units must be placed in ventilated areas with circulating air flow. Chamber Temperature Range Install the chamber in a dry, well-ventilated area with the ambient temperature maintained is between temperature 68°F (20°C) and 95°F (35°C). Ideally, the temperature around the chamber will be 70°F (21°C).
Page 21 Conductivity 3.3.1 Condensate Drain A (GEN1000) 3/4″ (19 mm), and (GEN2000) 1″ (25 mm) drain is provided underneath the chamber, located near the back. The drain may be extended to a nearby floor drain, as required. If there is no floor drain nearby, a condensate pan (optional for GEN2000), and pump may be used to remove collected fluid.
Page 22 Warning: Personal injury hazard Do not leave any nails, staples, or screws protruding from the crating material to eliminate potential puncture injuries. Position the forks of the forklift truck as shown in Figure 3-2. Ensure the chamber is secured to the forklift cage with straps, chains, or ropes before attempting to lift the chamber off the before attempting to lift it off of the shipping pallet.
Page 23 Slowly push the chamber into its final location. Leveling the Chamber The GEN1000 is equipped with four levelers (Figure 3-4, Panel B) to prevent the unit from rolling on its casters once installed, and to compensate for any variations in the floor level.
Page 24 Configuration Kit Overview The GEN1000, GEN2000 chambers can be purchased with, or converted to, any of four configurations, each designed to suit specific plants and applications. Replacing the back-wall plenum, canopies, and shelves allows researchers to convert the chamber and adapt to a variety of research programs requiring different light intensity, airflow direction, growth height and growth space.
Page 25 Short Plant Tall Plant Tissue Culture Incubation Growth Area 11.3ft (1.05m Growth Area 45.2 ft Growth Area 45.2 ft (4.2m Growth Area 22.6 ft Growth Height 43.5” (4.2m )) Spacing Spacing 8.5” (216mm) (2.10m ) Spacing 20” (1105mm) 6.75” (171mm) (510mm) Figure 3-6 GEN2000 Chamber Airflow...
Page 26 The optional LED lighting canopies are installed the same way as fluorescent light canopies. X-TIER configuration, top and middle shelves both provide 13″ (33cm) of growth height, the bottom shelf provides 12” (30cm) growth height Figure 3-8 SH X-TIER Configuration 3.8.2 IN Configuration The IN configuration distributes airflow horizontally across multiple shelves from back to front by forcing air into the chamber through the perforated back-wall plenum.
Page 27 3.8.3 TA Configuration The TA configuration uses solid back-wall plenum and a perforated floor to direct the airflow horizontally through the plant material. TA configuration provides 43.5” (110.5cm) of growth height Figure 3-10 TA Configuration • Unifloor® ® The Unifloor , available only in the TA Kit, has openings that allow conditioned air to be distributed evenly up through the floor into the chamber.
Page 28 • Replacing the TA Back-Wall Plenum All GEN1000 and GEN2000 chambers are constructed with one piece back-wall plenums. Remove all lamp canopies, canopy support brackets, shelves, and shelf clips from the chamber (Figure 3-12). Refer to Section 3.10.5 To remove the Lamp Canopies and Shelves, and the Unifloor®...
Page 29 3.8.4 TC Configuration The TC kit distributes air vertically through the individual air-shelves to minimize condensation within petri dishes and containers. Arrange the air-shelves and light canopies to provide a growth height of 9.5″ (24cm). TC configuration provides 9.5” (24cm) of growth height Figure 3-15 TC Configuration...
Page 30 Attach Qty 2 Lower Support Bracket (3.8” height) to Air Shelf. Fastening screws into top row of holes to Re-install Ceiling Cover over TC Plenum. complete Ceiling Cover re-installation. NOTE: Lower Support Brackets have middle Line up metal from Air Shelf with slots in TC notch and are 3.8”...
Page 31 15. Slide Light Canopies into Support 14. Attach Qty 2 Canopy Support Brackets to the Brackets, under Air Shelves. 12. Fasten Support Bracket to side walls at LH tops of the 48” Pilasters. and RH 48” Pilaster. 13. Repeat steps for remaining Air Shelves, fastening Air Shelves to back wall Plenum.
Page 32 3.8.6 GEN1000-GE Uniform horizontal airflow germination area from a perforated rear wall plenum with adjustable fan speed control is available through the controller. The unit accommodates a wide range of experiment formats while providing excellent uniformity throughout the entire chamber volume.
Page 33 Installing the Light Canopies and Shelving Configuration Kits GEN1000, GEN2000 chambers are configured onsite using one of four pre-packaged lighting and shelving kits; SH, IN, TA, or TC; GEN1000 ECO chambers shelving kits: SH, IN, TA; GEN1000 GE: 5 to 15 wire shelves.
Page 34 Ensure the canopy support brackets are firmly seated into the slots in the pilaster and that the canopy support is level and secure before installing the canopy. Incorrectly installed canopy support brackets could cause the canopy to collapse. 3.10.4 To install the Lamp Canopies: Referring to Figure 3-19 as a general guide to shelf spacing, install the canopy support brackets (Figure 3-20) for the appropriate number of canopies and to achieve the required growth height.
Page 35 3.11.1 To install the Wire Shelves: Starting at the bottom of the chamber, install the shelf clips (Figure 3-24) for the appropriate number of shelves and to achieve the required growth height. Insert the angled top tab of the shelf-clip into the pilaster at the required level. Squeeze the clip to align the bottom straight tab with the slot in the pilaster.
Page 36 3.12 Adjustable Wire Shelves (GEN1000-GE) The GE chamber comes with five wire shelves to be spaced evenly. An additional ten shelves may be ordered to expand the shelving area to fifteen shelves with a minimum gap between shelves of 3″ (76.2mm). Optional seedling trays (Figure 3-26) may also be ordered.
Page 37 • Install all remaining shelves with a 3” (7.62cm) space between shelves. Optimized lighting is based on the use of the Conviron seedling tray in the GEN1000-GE chamber. Light intensity in the chamber will vary according to the number of shelves installed in the chamber;...
Page 38 Table 3-2 Item Description Usage Plug the power cord into a receptacle on a dedicated GEN1000 Power Cord circuit after all other connections have been made. Connect Electrical Mains described in Section 3.15. GEN2000 Electrical Mains Entrance The UPS has two connection cables. One is power to the...
Page 39 3.15 GEN1000 Connecting the Electrical Cord All power and grounding connections must be made in accordance with this manual and local regulations. A power cord plug end is not supplied with the product on 50 Hz models. The country specific cord end supplied by the client must be wired in accordance with applicable electrical codes.
Page 40 November 2024 | 314796-ENG R00...
Page 41 START UP Once the chamber is assembled, leveled, and all connections have been made, turn on the power to the chamber and allow to run before starting any programs. Ensure that the chamber is operating properly before introducing any research material. Start Up Procedure Chambers shipped by air freight will have a warning sign attached to the outside of the machine (Figure 4-1).
Page 42 Confirm that all lights function when turned on and that the doors are light tight. Inspect the doors with interior lights on, in a darkened room. Operate your Conviron equipment for a few days before introducing any plant material. This acquaints you with the equipment’s operation and ensures the equipment meets the requirements for your experiments.
Page 43 LED and Fluorescent Lighting The standard lighting systems for the GEN1000 use high efficiency 12W T5 LED lamps configured to suit the intensity required for each application and kit. Lamp and ballast combinations have been designed to ensure uniform light distribution. Standard lighting in the TA and SH kits can be adjusted in levels;...
Page 44 LED tubes are not compatible with fluorescent canopies. Conversely, fluorescent lamps are not compatible with LED canopies. Contact Conviron for LED tube replacement. 5.3.2 Fluorescent Lighting TC Option The fluorescent lamps option provides a balanced spectrum for plant growth. The lighting is programmable in steps, dimmable from 10% to 100% of maximum output.
Page 45 Continuous airflow is critical to the efficient operation of the chamber. Fresh air may be introduced using the fresh air port located on the side of the chamber. Refer to Section 5.7 Fresh Air Inlet and Exhaust Ports, for port adjustment details. Conditioned air is drawn down from the refrigeration coil and enters the interior of the chamber thought a rigid metal plenum in the rear wall of the chamber.
Page 46 Fresh Air Inlet and Exhaust Ports The fresh air inlet allows the operator to manually adjust the rate at which fresh air is introduced into the chamber. The adjustment knob is located on the lower-left side of the chamber and can be adjusted from fully closed (no fresh air) to fully open to allow up to 20 ft /min (0.57m /min) of...
Page 47 In North America, Conviron can provide the high-pressure regulator as an option. Outside North America, the customer supplies the high-pressure regulator due to different thread sizes on the CO line.
Page 48 The Vaisala™ CO monitor operates in two ranges: up to 2000 ppm, and up to 3000 ppm. Refer to the CMP6060 Control System Manual for more information. Customized ranges are available upon written request. Contact Conviron for more information. Ambient CO...
Page 49 CLEANING AND MAINTENANCE The GEN1000 chamber requires regular maintenance in order to continue performing to specifications. Warning: Read and understand the product manuals before moving, installing, operating, or servicing this equipment. Failure to follow these instructions could result in equipment damage, serious personal injury, or death.
Page 50 Disconnecting the Mains Power Before cleaning, maintaining, or servicing the chamber, disconnect it from power. 6.1.1 GEN1000 Turn the chamber power off by moving the toggle switch on the front panel to the OFF position, as indicated by the symbol.
Page 51 Warning: - Chemical burns – potential explosion hazard during battery jumper removal/connecting. Ensure the batteries are not short circuited while working on or near them during removal and re-installation of the jumper cable. Severe personal injury and equipment damage could result from a short circuited, exploding battery. Cleaning the Chamber Disconnect power at the mains and at the UPS battery backup.
Page 52 6.3.2 To replace a fluorescent tube: Identify the tube(s) to be replaced. Turn the power to chamber OFF. Refer to Section 6.1 Disconnecting the Mains Power for instructions to turn off the power. Unlock the tube by rotating it one quarter turn and then carefully remove it from its receptacle.
Page 53 Figure 6-2 Remove the Screws from the Top Cover Figure 6-3 Machine Compartment Access Panel Screws Lift the front edge of the cover, using the handle provided. Slide the cover off and carefully lower the cover down to the floor. Perform the required maintenance.
Page 54 6.5.2 To remove and clean the USH box: Shut off the water supply valve to the chamber and disconnect the water line from the USH box (Figure 6-4, Detail A). Remove the USH access panel at the back of the chamber by removing the thumb screws (Figure 6-4, Detail B).
Page 55 This is very important to prevent water from splashing over electrical components. Replace the USH box in the chamber by reversing the removal steps above. Calibrating the Temperature and Humidity Sensor Calibrate the temperature and humidity sensors yearly. Contact Conviron Service for more information. November 2024 | 314796-ENG R00...
Page 56 Adjusting the Door Operation of the door, at the hinge point, presents a crush hazard. The door may be removed from the chamber if absolutely necessary. Contact Conviron for door removal instructions. Cleaning the Condensate Pump and Condensate Pan Warning: Electrical shock hazard during maintenance or service.
Page 57 6.8.2 GEN2000 Cleaning the Condensate Pump and Condensate Pan in TA Configuration The chamber drain is accessed through the removable floor plate located between the center walls in a TA configuration. Figure 6-7 Removeable Floor Plate Cleaning the Fresh Air Inlet Filter During regular operation the fresh air inlet filter should be inspected once per month and cleaned as required.
Page 58 TROUBLESHOOTING Conviron Technical Support is available to all users at no charge, to either assist with troubleshooting or to order parts, for the life of the equipment. Have the serial number, located on the rating plate on the left-hand side of the chamber, available when requesting service.
Page 59 3. Locate the UPS controller on the far left-hand side of the machine compartment (Figure 7- 1) and check the BATT.FAIL indicator (Figure 7-2). Figure 7-2 BATT.FAIL Indicator Figure 7-1 UPS Controller Location 4. If the LED is red, contact service or Conviron. GEN1000 Fuse Schedule Conviron System/Component Fuse Description...
Page 60 TECHNICAL SPECIFICATIONS Conviron maintains a policy of continual improvement and reserves the right to change the technical characteristics of the model without prior notice. GEN1000 Specifications Short Plant Tissue Tall Plant Incubator (SH) Culture (TC) (TA) (IN) Chamber Crated Weight...
Page 61 GEN2000 Specifications Short Plant Tissue Culture Tall Plant Incubator (SH) (TC) (TA) (IN) Chamber Crated Weight ~1100 / 499 (lbs / kg) Exterior Dimensions Height (in. / mm) 77 / 1956 Width (in. / mm) 84 / 2135 Depth (in. / mm) 32.5 / 825 Interior Dimensions Height (in.
Page 62 Figure 8-1 shows an example of the GEN1000 chamber rating plates, located on the rear of the chamber. Please have the Serial Number available when requesting service. Figure 8-1 Sample GEN1000 Rating Plates Figure 8-2 Sample GEN1000-GE Rating Plate 230/400Vac 50Hz Version...
Page 63 ADDITIONAL INFORMATION Terms & Definitions Table 9-1 lists the terms and their definitions used throughout this manual. Terms and Definitions Table 9-1 Term Definition Humidity level expressed as a percentage of the maximum relative humidity level Greek letter Phi – SI prefix for electrical phase Greek letter Mu –...
Page 64 Conviron also provides customized Preventative Maintenance services to extend the useful life of your chambers and rooms. Contact Conviron for more information.
Page 65 Management System Certified to ISO9001 314796-ENG-R00 November 2024 ©2020 Controlled Environments Limited. Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information subject to change without written notice.

This manual is also suitable for:

Gen1000-ge Gen1000-eco Gen2000