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Summary of Contents for Conviron GEN1000
- Page 1 GEN1000 OPERATOR MANUAL 287960-ENG R01...
- Page 2 Canada, R3H 0R9 www.conviron.com April 27, 2020 Printed in Canada ©2020 Controlled Environments Limited Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information subject to change without written notice.
- Page 3 PREFACE Welcome to the GEN1000 Operator Manual. This manual describes the features and use of Conviron’s GEN1000 chamber and is designed to provide sufficient detail for the different kit configurations, including a structured format providing step-by-step instructions. Clients will find sufficient detail for a typical installation including figures, diagrams, and graphics to operate the chamber without issue.
- Page 4 RoHS directive sets limits for the inclusion of hazardous chemicals. Document Conventions Conviron maintains a policy of continual improvement and reserves the right to change the product without prior notice. Therefore, the images used throughout this manual may differ slightly from the actual configuration due to updates and product changes.
- Page 5 A description of what you were doing before the problem occurred. Head Office Technical Services Conviron 590 Berry St. Winnipeg, Manitoba, Canada R3H 0R9 Conviron Technical Services Please visit www.conviron.com for global service contact information. April 27, 2020 | 287960-ENG | R01...
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Page 6: Table Of Contents
TABLE OF CONTENTS PRECAUTIONS............................1 Hazard Identification Symbols ....................... 1 General Precautions ........................2 CHAMBER FEATURES ......................... 5 Configurations ..........................5 Control System ..........................5 Air Intake and Exhaust ........................5 Humidity Control ..........................5 Instrumentation Ports ........................6 Network Connectivity ........................6 Levelers ............................ - Page 7 3.11.1 Installing Lamp Canopies .................... 18 3.11.2 Installing Wire Shelves ....................20 3.12 Removing the Light Canopies and Shelves ................21 3.12.1 Removing a Lamp Canopy and Lamp Canopy Supports ..........21 3.12.2 Removing a Wire Shelf and Wire Shelf Clip ..............21 3.12.3 Removing an Air Shelf ....................
- Page 8 Cleaning the Chamber......................... 38 Replacing Fluorescent or LED Lamps ..................39 Performing Maintenance Inside the Machine Compartment ............40 Maintaining the Ultrasonic Humidity System (USH) ..............41 Calibrating the Temperature and Humidity Sensor ..............43 Adjusting the Door ........................44 Cleaning the Condensate Pump and Condensate Pan ..............
- Page 9 Remove the USH Box Lid ....................42 Figure 6-5 Ceramic Disc Replacement ....................43 Figure 6-6 Condensate Pump Connection ..................44 Figure 8-1 Sample GEN1000 Rating Plate ..................48 LIST OF TABLES Table 1-1 Hazard Identification Symbols .................... 1 Table 3-1 Water Supply Parameters ....................10 Table 3-2 Back Panel Connection Descriptions ................
- Page 10 viii April 27, 2020 | 287960-ENG | R01...
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Page 11: Precautions
The equipment is intended to be installed, operated, maintained, and only serviced by trained personnel, according to the instructions and precautions described in the manuals provided by Conviron. Table 1-1 lists precautions intended to help guide users in the safe operation of Conviron chambers. Hazard Identification Symbols... -
Page 12: General Precautions
Operate your Conviron equipment for a minimum of five days before introducing any research material to ensure proper and stable operation. - Page 13 Precautions Warning: Hot surface hazards Personal injury could result from contacting hot surfaces within the chamber. The user accessible fluorescent lamps, the inaccessible refrigeration system components, and the inaccessible heater element become hot during normal operation. Do not touch. Warning: Slip and fall hazard Personal injury could result.
- Page 14 GEN1000 Operator Manual April 27, 2020 | 287960-ENG | R01...
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Page 15: Chamber Features
CHAMBER FEATURES Configurations The base GEN1000 chamber can be fitted with any of the following specially configured kits and each kit is also available with an LED lighting option: • The Short Plant (SH) kit is a two-tier, or an SH-XTIER three-tier configuration, that uses horizontal airflow over multiple shelves optimizing the growth area for shorter plants, like Arabidopsis. -
Page 16: Instrumentation Ports
Refer to the Conviron Central Management Operator`s Manual for complete instructions. CMP-Link (Optional) The CMP-LINK feature enables Argus Titan 900 full interaction of any Conviron chamber or room that is equipped with CMP6060 control system. With CMP-LINK enabled, features of Titan... -
Page 17: Hardware Options
The receptacle is mated with the plug and then screwed tightly together. 2.11 Hardware Options The factory installed options available with the GEN1000 include the following: • Additive Humidity – adds moisture to the chamber above the ambient level. - Page 18 GEN1000 Operator Manual The customer installed options available with the GEN1000 include the following: • Condensate Pan – collects chamber condensate when direct plumbing to the floor drain is not available or desirable. • Condensate Pan and Pump - collects chamber condensate and pumps the condensate from the condensate pan to the floor drain when direct plumbing is not available or desirable.
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Page 19: Installation
59°F (15°C) and 95°F (35°C). Ideally, the temperature around the chamber will be 70°F (21°C). The GEN1000 chambers dissipate up to 2350W (8018 BTU/hr) to ambient with the dehumidification option, and up to 2100W without dehumidification. Locate the chamber on a relatively level floor so that adjustments can be made with the levelers to ensure the chamber is level. -
Page 20: Water Supply
Removing the Chamber from the Shipping Pallet The GEN1000 chamber weighs 700lbs (~318kg) and should be removed from the shipping pallet with a forklift. In smaller facilities without access to a forklift, the shipping pallet may be ordered with an optional built-in ramp to unload the chamber. -
Page 21: Figure 3-3 Remove The Chamber From The Pallet Using The Optional Ramp
Installation Warning: Severe equipment damage and potential personal injury hazard Only a trained forklift operator should attempt to remove the chamber from the pallet. Ensure the chamber is secured to the forklift before attempting to lift it off of the shipping pallet. -
Page 22: Moving The Chamber Into Final Position
Slowly push the chamber into its final location. Leveling the Chamber The GEN1000 is equipped with four levelers (Figure 3-4, Panel B) to prevent the unit from rolling on its casters once installed, and to compensate for any variations in the floor level. -
Page 23: Configuration Kit Overview
Installation Configuration Kit Overview The GEN1000 chamber can be purchased with, or converted to, any of four configurations, each designed to suit specific plants and applications. Replacing the back-wall plenum, canopies, and shelves allows researchers to convert the chamber and adapt to a variety of research programs requiring different light intensity, airflow direction, growth height and growth space. -
Page 24: Sh Configuration
GEN1000 Operator Manual SH Configuration Horizontal airflow across shelves optimizes growth area for shorter plants (Figure 3-6) by forcing the air into the chamber through the perforated back-wall plenum. One additional tier with an additional lamp canopy and wire shelf may be ordered as an option for the SH configuration (Figure 3-7). -
Page 25: Ta Configuration
Installation TA Configuration The TA configuration uses solid back-wall plenum and a perforated floor to direct the airflow upward through the plant material. TA configuration provides 43.5” (110.5cm) of growth height Figure 3-8 TA Configuration 3.7.1 Unifloor® ® The Unifloor , available only in the TA Kit, has openings that allow conditioned air to be distributed evenly up through the floor into the chamber. -
Page 26: Tc Configuration
GEN1000 Operator Manual TC Configuration The TC kit distributes air vertically through the individual air-shelves to minimize condensation within petri dishes and containers. Arrange the air-shelves and light canopies to provide a growth height of 6.5″ (16.5cm). TC configuration provides 6.5” (16.5cm) -
Page 27: Lamp Canopies And Wire Shelves
Installation 3.10 Lamp Canopies and Wire Shelves Lamp canopies and wire shelves are mounted on metal support clips attached between the slotted pilaster strips on the interior center and the left and right chamber walls. Lamp canopy supports (Figure 3-12) are two long metal brackets that are secured to the two pilaster strips on the same side of the chamber. -
Page 28: Installing The Light Canopies And Shelving Configuration Kits
GEN1000 Operator Manual 3.11 Installing the Light Canopies and Shelving Configuration Kits Conviron chambers are configured onsite using one of four pre-packaged lighting and shelving kits; SH, TA, TC, or IN. To create equidistant growth height on each tier in the SH kit, ensure that the distance from the shelf to the underside of the canopy is 20″(51cm) for two tiers and... -
Page 29: Figure 3-15 Install The Canopy Support Brackets
Installation Correct Incorrect Figure 3-15 Install the Canopy Support Brackets Ensure the canopy support brackets are firmly seated into the slots in the pilaster and that the canopy support is level and secure before installing the canopy. Incorrectly installed canopy support brackets could cause the canopy to collapse. Line up the canopy cables with the closest ports on the center wall (Figure 3-16). -
Page 30: Installing Wire Shelves
GEN1000 Operator Manual 3.11.2 Installing Wire Shelves To install the wire shelves: Starting at the bottom of the chamber, install the shelf clips (Figure 3-19) for the appropriate number of shelves and to achieve the required growth height. Insert the angled top tab of the shelf-clip into the pilaster at the required level. -
Page 31: Removing The Light Canopies And Shelves
Installation 3.12 Removing the Light Canopies and Shelves Prior to installing a new configuration kit, the existing configuration kit must be removed. Retain all associated fasteners, clips, bracket, shelves, and canopies for future use. 3.12.1 Removing a Lamp Canopy and Lamp Canopy Supports Refer to Section 3.11.1 Installing Lamp Canopies and reverse the steps to remove a lamp canopy and lamp canopy supports. -
Page 32: Replacing The Back-Wall Plenum
GEN1000 Operator Manual 3.13 Replacing the Back-Wall Plenum All GEN1000 chambers are constructed with one piece back-wall plenums. Each configuration kit contains a three piece back-wall plenum and the required canopy(ies), canopy supports, shelves and shelf clips. Images used in the following installation instructions may differ slightly from the actual chamber or kit being changed. -
Page 33: Figure 3-23 Remove The Plenum
Installation Carefully remove the plenum from the chamber by pulling the bottom of the plenum wall towards you, and slide the plenum out of the chamber (Figure 3-23). Figure 3-23 Remove The Plenum Do not allow the cables to become trapped or pinched between the plenum and the chamber wall while removing the back-wall plenum. -
Page 34: Figure 3-24 Replacement Plenum Installation Order
GEN1000 Operator Manual Top Panel Middle Panel Bottom Panel Figure 3-24 Replacement Plenum Installation Order Install the screws loosely to temporarily hold the panel in place. Do not tighten the screws until all three panels are installed and correctly aligned. -
Page 35: Connecting The Ups, Communication, And Central Alarm Contacts
Installation 3.14 Connecting the UPS, Communication, and Central Alarm Contacts Connect the UPS, communication, customer alarm, and condensate pump connectors to the ports on the rear of the chamber as shown in Figure 3-25 and described in Table 3-2. Figure 3-25 Back Panel Connections Table 3-2 Back Panel Connection Descriptions... -
Page 36: Connecting The Electrical Cord
GEN1000 Operator Manual 3.15 Connecting the Electrical Cord All power and grounding connections must be made in accordance with this manual and local regulations. A power cord plug end is not supplied with the product on 50 Hz models. The country specific cord end supplied by the client must be wired in accordance with applicable electrical codes. -
Page 37: Start Up
START UP Once the chamber is assembled, leveled, and all connections have been made, turn on the power to the chamber. Ensure that the chamber is operating properly before introducing any research material. Start Up Procedure Chambers shipped by air freight will have a warning sign attached to the outside of the machine (Figure 4-1). -
Page 38: Start-Up Procedure
Confirm that all lights function when turned on and that the doors are light-tight. Inspect the doors with interior lights on, in a darkened room. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information. Operate your Conviron equipment for a few days before introducing any plant material. -
Page 39: Operation
Do not touch the lamps while in operation. Allow the lamps to cool before changing burnt out tubes. The standard lighting systems for the GEN1000 use high efficiency T5 fluorescent lamps configured to suit the intensity required for each application and kit. Lamp and ballast combinations have been designed to ensure uniform light distribution. -
Page 40: Lighting Options
• Reduced sensitivity to temperature variations. LED tubes are not compatible with GEN1000 fluorescent canopies. Conversely, fluorescent lamps are not compatible with GEN1000 LED canopies. Contact Conviron for LED tube replacement. -
Page 41: Closed Loop Dimmable Lighting System
Operation 5.3.3 Closed Loop Dimmable Lighting System Lamp canopies incorporate dimmable ballasts. Automatic adjustment of the light intensity can be set within the programmed range for as low as 10% for fluorescent and 10% for LED. Prior to operating dimmable fluorescent lamps, run the lamps at full intensity for a period of 100 hours to burn off impurities on the filament ends of the lamps left during the manufacturing process. -
Page 42: Fresh Air Inlet And Exhaust Ports
The fresh air inlet assembly contains a foam filter to help prevent light, dust, and larger particulate matter from entering the growth area. This filter should be cleaned monthly to prevent a build-up of foreign material that could restrict airflow. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information. -
Page 43: Fan Speed Control
Operation Exhaust Inlet Figure 5-3 Fresh Air Inlet and Exhaust Port Location Fan Speed Control Fan speed is user-adjustable between the preset minimum and the maximum allowable fan rpm. To adjust the fan speed: Refer to the supplied control system manual for a complete description and operating instructions. -
Page 44: Additive Carbon Dioxide Control - Co Option
In North America, Conviron provides the high-pressure regulator. Outside North America, the customer supplies the high-pressure regulator due to different thread sizes on the CO line. -
Page 45: Central Management System - Cms Option
Conviron Chambers Maintenance & Troubleshooting Manual. Open the fresh air inlet and exhaust ports and leave the chamber and observation doors slightly open to reduce moisture buildup. - Page 46 GEN1000 Operator Manual April 27, 2020 | 287960-ENG | R01...
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Page 47: Cleaning And Maintenance
CLEANING AND MAINTENANCE The GEN1000 chamber requires regular maintenance in order to continue performing to specifications. Warning: Read and understand the product manuals before moving, installing, operating, or servicing this equipment. Failure to follow these instructions could result in equipment damage, serious personal injury, or death. -
Page 48: Disconnecting The Mains Power
Use glass cleaner on both the interior and the exterior of the glass viewport window, if present. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information on which cleaning solutions are appropriate for which chamber surface. -
Page 49: Replacing Fluorescent Or Led Lamps
Cleaning and Maintenance Replacing Fluorescent or LED Lamps Inspect the lamps daily to ensure that all lamps are functioning properly and replace poorly lit or flickering lamps to ensure unit performance. The frequency of lamp changes will be determined by application. Warning: Burn hazard Do not touch the ends of the lamp tubes. -
Page 50: Performing Maintenance Inside The Machine Compartment
GEN1000 Operator Manual Figure 6-1 LED Tube Orientation Polarized LED tubes will not light up if installed incorrectly. Secure the tube in place by rotating it one quarter turn. Dispose of the used tube(s) following local requirements, or contact the local authorities for proper disposal procedures. -
Page 51: Maintaining The Ultrasonic Humidity System (Ush)
Cleaning and Maintenance Take care when removing and re-installing the top cover screws to avoid stripping the screw threads. Do not use a high torque setting on an electric driver. Lift the front edge of the cover, using the handle provided. Slide the cover off and carefully lower the cover down to the floor. -
Page 52: Figure 6-3 Remove The Ush Box From The Chamber
GEN1000 Operator Manual Figure 6-3 Remove the USH Box from the Chamber Detach the hook and loop side straps and remove the USH box lid (Figure 6-4). Figure 6-4 Remove the USH Box Lid Pour the water out of the box and wipe the interior surfaces of the USH box with a damp cloth to remove biological residue and particulate matter. -
Page 53: Calibrating The Temperature And Humidity Sensor
This is very important to prevent water from splashing over electrical components. Replace the USH box in the chamber by reversing the removal steps above. Calibrating the Temperature and Humidity Sensor Calibrate the temperature and humidity sensors yearly. Contact Conviron Service for more information. April 27, 2020 | 287960-ENG | R01... -
Page 54: Adjusting The Door
Operation of the door, at the hinge point, presents a crush hazard. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information. The door may be removed from the chamber if absolutely necessary. Contact Conviron for door removal instructions. -
Page 55: Troubleshooting
TROUBLESHOOTING Conviron Technical Support is available to all users at no charge, to either assist with troubleshooting or to order parts, for the life of the equipment. Have the serial number, located on the rating plate on the left-hand side of the chamber, available when requesting service. -
Page 56: Fuse Schedule
GEN1000 Operator Manual Chamber lamp won’t light up after replacement Possible defective ballast Contact Conviron Fuse Schedule Fuse Description Conviron Location System/Component Protected FUSE - 2.5A, 250V, MDL, TIME DELAY 233327 Main Control Panel PLC Controller FUSE - 0.75A, 250V, ABC, FAST... -
Page 57: Technical Specifications
TECHNICAL SPECIFICATIONS Conviron maintains a policy of continual improvement and reserves the right to change the technical characteristics of the GEN1000 without prior notice. GEN1000 Specifications Short Plant Tissue Culture Tall Plant Incubator (SH) (TC) (TA) (IN) Crated Weight (lbs / kg) -
Page 58: Figure 8-1 Sample Gen1000 Rating Plate
GEN1000 Operator Manual Figure 8-1 shows an example of the GEN1000 chamber rating plate, located on the rear of the chamber. Please have the Serial Number available when requesting service. Figure 8-1 Sample GEN1000 Rating Plate April 27, 2020 | 287960-ENG | R01... -
Page 59: Additional Information
ADDITIONAL INFORMATION Terms & Definitions Table 9-1 lists the terms and their definitions used throughout this manual. Table 9-1 Terms and Definitions Term Definition Humidity level expressed as a percentage of the maximum relative humidity level Greek letter Phi – SI prefix for electrical phase ... - Page 60 GEN1000 Operator Manual Term Definition Parts per million - used a unit of measurement for CO concentration Pounds per square inch Poly Vinyl Chloride RoHS Restriction of Hazardous Substances Directive Tissue Culture Uninterruptable Power Supply Ultra Sonic Humidifier Volts Water Cooled condenser unit...
- Page 62 Management System Certified to ISO9001 287960-ENG-R01 April 27, 2020 ©2020 Controlled Environments Limited. Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information subject to change without written notice.
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