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Conviron GEN1000-GE Operator's Manual

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GEN1000-GE
OPERATOR MANUAL
291180-ENG R00

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  • Page 1 GEN1000-GE OPERATOR MANUAL 291180-ENG R00...
  • Page 2 EU declaration of conformity available upon request Printed in Canada ©2019 Controlled Environments Limited Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information is subject to change without written notice.
  • Page 3 PREFACE Welcome to the GEN1000-GE Operator Manual. This manual describes the features and use of Conviron’s GEN1000-GE chamber and is designed to provide sufficient detail for installation and operation, including a structured format providing step-by-step instructions. Clients will find sufficient detail for a typical installation including figures, diagrams, and graphics to operate the chamber without issue.
  • Page 4 RoHS directive sets limits for the inclusion of hazardous chemicals. Document Conventions Conviron maintains a policy of continual improvement and reserves the right to change the product without prior notice. Therefore, the images used throughout this manual may differ slightly from the actual configuration due to updates and product changes.
  • Page 5 A description of what you were doing before the problem occurred. Head Office Technical Services Conviron 590 Berry St. Winnipeg, Manitoba, Canada R3H 0R9 Conviron Technical Services Please visit www conviron.com for global service contact information. November 8 2019 | 291180-ENG R00...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS PRECAUTIONS............................1 Hazard Identification Symbols ....................... 1 General Precautions ........................2 CHAMBER FEATURES ......................... 5 Control System ..........................5 Air Intake and Exhaust ........................5 Humidity Control ..........................5 Instrumentation Ports ........................5 Network Connectivity ........................5 Levelers ............................
  • Page 7 OPERATION ............................21 Control and Monitoring ........................ 21 Fluorescent and LED Lighting ..................... 21 Lighting Options ........................... 22 5.3.1 Fluorescent Lighting ....................22 LED Lighting – LED Option ..................22 5.3.2 Aspirator ............................23 Instrumentation Port ........................23 Fresh Air Inlet and Exhaust Ports ....................24 Fan Speed Control ........................
  • Page 8 Figure 6-16 Remove the USH Box Lid ....................35 Figure 6-17 Ceramic Disc Replacement ....................35 Figure 8-1 Sample GEN1000-GE Rating Plate .................. 42 LIST OF TABLES Table 1-1 Hazard Identification Symbols .................... 1 Table 3-1 Water Supply Parameters ....................10 Table 3-2 Back Panel Connection Descriptions ................

  • Page 9: Precautions

    The equipment is intended to be installed, operated, maintained, and only serviced by trained personnel, according to the instructions and precautions described in the manuals provided by Conviron. Table 1-1 lists precautions intended to help guide users in the safe operation of Conviron chambers. Hazard Identification Symbols...

  • Page 10: General Precautions

    Operate your Conviron equipment for a minimum of five days before introducing any research material to ensure proper and stable operation.
  • Page 11 Precautions The user accessible fluorescent lamps, the inaccessible refrigeration system components, and the inaccessible heater element become hot during normal operation. Do not touch. Warning: Slip and fall hazard Personal injury could result. Clean up any spilled or accumulated water immediately. Contact maintenance personnel if the problem recurs.
  • Page 12 GEN1000-GE Operator Manual November 8 2019 | 291180-ENG R00...

  • Page 13: Chamber Features

    Visual and audible notifications provide a further level of protection. For remote monitoring and control, the chamber comes ready to communicate with Conviron’s Central Management™ or CMP-Link. Refer to the included Conviron CMP6060 Operator’s Manual for complete instructions.

  • Page 14: Central Alarm Contact

    Refer to the Conviron Central Management Operator`s Manual for complete instructions. CMP-Link (Optional) The CMP-LINK feature enables Argus Titan 900 full interaction of any Conviron chamber or room that is equipped with CMP6060 control system. With CMP-LINK enabled, features of Titan...
  • Page 15 Chamber Features The following options may be ordered and installed by the customer: • Condensate Pan – collects chamber condensate when direct plumbing to the floor drain is not available or desirable. • Condensate Pan and Pump - collects chamber condensate and pumps the condensate from the condensate pan to the floor drain when direct plumbing is not available or desirable.
  • Page 16 GEN1000-GE Operator Manual November 8 2019 | 291180-ENG R00...

  • Page 17: Installation

    INSTALLATION GEN1000-GE units must be placed in ventilated areas. The ideal temperature around the equipment is 70°F (21ºC). Although it will perform at higher ambient temperatures, it is recommended that the product be placed in areas that have circulating air.

  • Page 18: 3.1.3 Water Supply

    GEN1000-GE Operator Manual 3.1.3 Water Supply Failure to use a water source with the quality stated in Table 3-1 will void the product warranty. Table 3-1 Water Supply Parameters Parameter Measurement ¼” Quick Connect Connectivity Flow 0.26 gallons / hour (1 Liter / hour) reverse osmosis Max.

  • Page 19: Figure 3-3 Remove The Chamber From The Pallet Using The Optional Ramp

    Installation Warning: Severe equipment damage and potential personal injury hazard Only a trained forklift operator should attempt to remove the chamber from the pallet. Ensure the chamber is secured to the forklift before attempting to lift it off of the shipping pallet.

  • Page 20: Move The Chamber Into Final Position

    GEN1000-GE Operator Manual Move the Chamber into Final Position The chamber casters make moving the chamber into final position easy and straightforward. Warning: Personal injury hazard The chamber could cause serious personal injury if it falls while moving into final position.

  • Page 21: Airflow

    Installation Airflow Continuous airflow is critical to the efficient operation of the chamber. Fresh air may be introduced using the fresh air port located on the side of the chamber. Conditioned air is drawn down from the refrigeration coil and enters the interior of the chamber thought a rigid metal plenum in the rear wall of the chamber.

  • Page 22: Figure 3-6 Install The Shelf Support Brackets

    GEN1000-GE Operator Manual Optimized lighting is based on the use of the Conviron seedling tray in the GEN1000- GE chamber. Light intensity in the chamber will vary according to the number of shelves installed in the chamber; the use of Conviron’s optional trays, or trays from another manufacturer, on the installed shelves;...

  • Page 23: Figure 3-7 Shelf Installed Onto Support Bracket

    Installation Install a wire shelf on top of the shelf brackets. Be careful not to scratch the painted white finish (Figure 3-7). Figure 3-7 Shelf Installed onto Support Bracket Repeat steps 1 through 3 for the remaining shelf support brackets and shelves. To install the optional seedling tray: Slide the seedling tray over the top of the wire shelf (Figure 3-8).

  • Page 24: Connect The Ups, Communication, And Central Alarm Contact

    GEN1000-GE Operator Manual Connect the UPS, Communication, and Central Alarm Contact Connect the UPS, communication, customer alarm, and condensate pump connectors to the ports on the rear of the chamber as shown in Figure 3-9 and described in Table 3-2.

  • Page 25: Connect The Electrical Cord

    Installation Connect the Electrical Cord All power and grounding connections must be made in accordance with this manual and local regulations. A power cord plug end is not supplied with the product on 50 Hz models. The country specific cord end supplied by the client must be wired in accordance with applicable electrical codes.
  • Page 26 GEN1000-GE Operator Manual November 8 2019 | 291180-ENG R00...

  • Page 27: Start Up

    START UP Once the chamber is assembled, leveled, and all connections have been made, turn on the power. Ensure that the cabinet is operating properly before introducing any research material. Power ON Before powering ON, ensure all mechanical, fluid, and electrical connections are secure.

  • Page 28: Visual Checks

    Confirm that all lights function when turned on and that the doors are light tight. Inspect the doors with interior lights on, in a darkened room. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information. Operate your Conviron equipment for a few days before introducing any plant material.

  • Page 29: Operation

    Fluorescent and LED Lighting The standard lighting systems for the GEN1000-GE use high efficiency T5 fluorescent lamps configured to suit the intensity required for each application. Lamp and ballast combinations have been designed to ensure uniform light distribution. The chamber may be equipped with optional LED lamps.

  • Page 30: Lighting Options

    Reduced heat production during operation, which reduces demand on the cooling system and allows the light to be closer to the plants. • Reduced sensitivity to temperature variations. Contact Conviron for LED tube replacement. November 8 2019 | 291180-ENG R00...

  • Page 31: Aspirator

    (Figure 5-2). The port enables instrument probes, and small hoses, etc. to be passed through the wall of the cabinet for connection to equipment within the cabinet growth environment. The instrumentation port is intended for low-voltage wires only. Conviron does not recommend the use of extension cords inside the chamber. Exterior View...

  • Page 32: Fresh Air Inlet And Exhaust Ports

    GEN1000-GE Operator Manual Fresh Air Inlet and Exhaust Ports The fresh air inlet allows the operator to manually adjust the rate at which fresh air is introduced into the chamber. The adjustment knob is located on the lower-left side of the chamber and can be adjusted from fully closed (no fresh air) to fully open to allow up to 20 ft /min (0.57m...

  • Page 33: Germination Material Placement

    Conviron Chambers Maintenance & Troubleshooting Manual. Open the fresh air inlet and exhaust ports and leave the chamber and observation doors slightly open to reduce moisture buildup.
  • Page 34 GEN1000-GE Operator Manual November 8 2019 | 291180-ENG R00...

  • Page 35: Maintenance

    MAINTENANCE The GEN1000-GE chamber requires regular maintenance in order to continue performing to specifications. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information on cleaning solutions, cleaning procedures, and maintenance schedules. Warning: Read and understand the product manuals before moving, installing, operating, or servicing this equipment.

  • Page 36: Disconnecting The Power Before Maintaining Or Servicing The Chamber

    Use glass cleaner on both the interior and the exterior of the glass viewport window, if present. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information on which cleaning solutions are appropriate for which chamber surface.

  • Page 37: Replacing Lamps

    Maintenance Replacing Lamps Inspect the lamps daily to ensure that all lamps are functioning properly and replace poorly lit or flickering lamps to ensure unit performance. The frequency of lamp changes will be determined by application. The following instructions show the steps to remove one of the door mounted lamp tubes.

  • Page 38: Figure 6-3 Remove The Brackets

    GEN1000-GE Operator Manual Remove the brackets. The lamp fixture assembly should remain in place (Figure 6-3). Use a 1/4″ wrench to loosen the hex-head cap screws (Figure 6-4) on the top and bottom of the lamp fixture assembly, and remove the end caps.

  • Page 39: Figure 6-6 Slide The Lamp Fixture Into The Tube

    Maintenance To replace a fluorescent or an LED lamp: Unlock the tube by rotating it one quarter turn and then carefully remove the used lamp. Install the new lamp by carefully inserting it into the receptacle and secure it in place by rotating it one quarter turn.

  • Page 40: Calibrating The Temperature And Humidity Sensor

    Power Turn on power to the chamber and test the light. Calibrating the Temperature and Humidity Sensor Conviron recommends that the temperature and humidity sensors be calibrated yearly. Contact Conviron Service for more information. November 8 2019 | 291180-ENG R00...

  • Page 41: Performing Maintenance In The Machine Compartment

    Maintenance Performing Maintenance in the Machine Compartment The machine compartment is located on top of the chamber and should only be accessed by qualified service technicians. To perform maintenance in the machine compartment: Turn the power to the chamber OFF. Refer to Section 6.1 Disconnecting the Power before Maintaining or Servicing the Chamber on page 28 for instructions to turn off the power.

  • Page 42: Maintaining The Optional Ultrasonic Humidity System (Ush)

    GEN1000-GE Operator Manual Maintaining the Optional Ultrasonic Humidity System (USH) Clean the USH box every month and replace the ceramic discs every six months to maintain optimal performance. When not in use, the USH box (located inside the machine compartment), must be drained and cleaned.

  • Page 43: Figure 6-16 Remove The Ush Box Lid

    Dry the interior surfaces. To replace the ceramic discs: Contact Conviron to order the USH disc replacement kit (PN 236411). Place USH puck key into the corresponding slots of the disc ring (Figure 6-17) and turn the puck key counterclockwise to unscrew the disc ring.

  • Page 44: Calibrating The Temperature And Humidity Sensor

    This is very important to prevent water from splashing over electrical components. Replace the USH box in the chamber by reversing the removal steps above. Calibrating the Temperature and Humidity Sensor Calibrate the temperature and humidity sensors yearly. Contact Conviron Service for more information. Adjusting the Door Operation of the door, at the hinge point, presents a crush hazard.

  • Page 45: 6.10 Cleaning The Fresh Air Inlet Filter

    During regular operation the fresh air inlet filter should be inspected once per month and cleaned as required. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information on cleaning and washing the fresh air inlet filter. November 8 2019 | 291180-ENG R00...
  • Page 46 GEN1000-GE Operator Manual November 8 2019 | 291180-ENG R00...

  • Page 47: Troubleshooting

    TROUBLESHOOTING Conviron Technical Support is available to all users at no charge, to either assist with troubleshooting or to order parts, for the life of the equipment. Have the serial number, located on the rating label on the left-hand side of the chamber, available when requesting Service.

  • Page 48: Fuse Schedule

    GEN1000-GE Operator Manual Fuse Schedule Fuse Description Conviron Location System/Component Protected FUSE - 2.5A, 250V, MDL, TIME DELAY 233327 Main Control Panel PLC Controller FUSE - 0.75A, 250V, ABC, FAST 79815 Main Control Panel Central Alarm ACTING FUSE - 2.5A, 250V, MDL, TIME DELAY...

  • Page 49: Technical Specifications

    TECHNICAL SPECIFICATIONS Conviron maintains a policy of continual improvement and reserves the right to change the technical characteristics of the GEN1000 without prior notice. Specifications GEN1000-GE Chamber Crated Weight (lbs. / kg) 700 / 318 Exterior Dimensions Height (in. / mm) 77 / 1956 Width (in.

  • Page 50: Figure 8-1 Sample Gen1000-Ge Rating Plate

    GEN1000-GE Operator Manual Figure 8-1 shows an example of the GEN1000-GE chamber rating plate, located on the left- hand side of the chamber. Please have the Serial Number available when requesting service. Figure 8-1 Sample GEN1000-GE Rating Plate November 8 2019 | 291180-ENG R00...

  • Page 51: Additional Information

    ADDITIONAL INFORMATION Terms & Definitions Table 9-1 lists the terms and their definitions used throughout this manual. Table 9-1 Terms and Definitions Term Definition Humidity level expressed as a percentage of the maximum humidity level  Greek letter Phi – SI prefix for electrical phase ...
  • Page 52 GEN1000-GE Operator Manual Term Definition Relative Humidity RoHS Restriction of Hazardous Substances Directive Tissue Culture Uninterruptable Power Supply Ultra-Sonic Humidifier Volts Water Cooled condenser unit WEEE Waste Electrical and Electronic Equipment November 8 2019 | 291180-ENG R00...
  • Page 54 ISO9001 291180-ENG R00, November 8 2019 ©2019 Controlled Environments Limited. Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information is subject to change without written notice.

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