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Summary of Contents for Conviron GEN1000
- Page 1 GEN1000 OPERATOR MANUAL 287960-ENG R00...
- Page 2 Canada, R3H 0R9 www.conviron.com July 22, 2019 Printed in Canada 2019 Controlled Environments Limited Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information subject to change without written notice.
- Page 3 PREFACE Welcome to the GEN1000 Operator Manual. This manual describes the features and use of Conviron’s GEN1000 chamber and is designed to provide sufficient detail for the different kit configurations, including a structured format providing step-by-step instructions. Clients will find sufficient detail for a typical installation including figures, diagrams, and graphics to operate the chamber without issue.
- Page 4 EU after July 1, 2006. Document Conventions Conviron maintains a policy of continual improvement and reserves the right to change the product without prior notice. Therefore, the images used throughout this manual may differ slightly from the actual configuration due to updates and product changes.
- Page 5 A description of what you were doing before the problem occurred. Head Office Technical Services Conviron 590 Berry St. Winnipeg, Manitoba, Canada R3H 0R9 Conviron Technical Services Please visit www.conviron.com for global service contact information. July 22, 2019 | 287960-ENG | R00...
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Page 6: Table Of Contents
TABLE OF CONTENTS PRECAUTIONS............................1 Hazard Identification Symbols ....................... 1 General Precautions ........................2 CHAMBER FEATURES ......................... 5 Configurations ..........................5 Control System ..........................5 Air Intake and Exhaust ........................5 Instrumentation Ports ........................5 Network Connectivity ........................5 Levelers ............................6 Central Management System (Optional) .................. - Page 7 3.7.1 Remove a Wire Shelf ....................32 3.7.2 Remove a Wire Shelf Clip .................... 32 3.7.3 Remove an Air Shelf ....................32 3.7.4 Remove an Air Shelf Bracket ..................33 3.7.5 Remove the Unifloor ....................33 3.7.6 Remove a Cover Plate ....................33 Connect the UPS, Communication, and Central Alarm Contacts ..........
- Page 8 Maintain the Ultrasonic Humidity System (USH) ................. 49 Calibrate the Temperature and Humidity Sensor ................ 51 Adjust the Door ..........................51 Clean the Condensate Pump and Condensate Pan ..............51 TROUBLESHOOTING ......................... 53 Troubleshooting Steps......................... 53 Fuse Schedule ..........................54 TECHNICAL SPECIFICATIONS ......................
- Page 9 LIST OF FIGURES Figure 3-1 Remove the L-Brackets ....................10 Figure 3-2 Position the Forks ......................10 Figure 3-3 Remove the Chamber from the Pallet Using the Optional Ramp ........11 Figure 3-4 Chamber Levelers ......................12 Figure 3-5 Chamber Airflow ........................ 13 Figure 3-6 Wire Shelf Supports ......................
- Page 10 Figure 6-4 Remove the USH Box Lid ....................50 Figure 6-5 Ceramic Disc Replacement ....................50 Figure 8-1 Sample GEN1000 Rating Plate ..................56 LIST OF TABLES Table 1-1 Hazard Identification Symbols .................... 1 Table 3-1 Water Supply Parameters ....................10 Table 3-2 Back Panel Connection Descriptions ................
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Page 11: Precautions
The equipment is intended to be installed, operated, maintained, and serviced by only trained personnel, according to the instructions and precautions described in the manuals provided by Conviron. Table 1-1 lists precautions intended to help guide users in the safe operation of Conviron chambers. Hazard Identification Symbols... -
Page 12: General Precautions
Operate your Conviron equipment for a minimum of five days before introducing any research material to ensure proper and stable operation. - Page 13 Precautions Warning: Slip and fall hazard Personal injury could result. Clean up any spilled or accumulated water immediately. Contact maintenance personnel if the problem recurs. Warning: Optical radiation hazard Personal injury could result from unprotected exposure. The lighting system in this product produces potentially dangerous ultraviolet and infrared radiation in close proximity.
- Page 14 GEN1000 Operator Manual July 22, 2019 | 287960-ENG | R00...
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Page 15: Chamber Features
CHAMBER FEATURES Configurations The base GEN1000 chamber can be fitted with any of the following specially configured kits and each kit is also available with an LED lighting option: An SH kit is either a two-tier or an SH-XTIER three-tier configuration using horizontal airflow over multiple shelves optimizing the growth area for shorter plants, like Arabidopsis. -
Page 16: Levelers
Refer to the Conviron Central Management Operator`s Manual for complete instructions. CMP-Link (Optional) The CMP-LINK feature enables Argus Titan 900 full interaction of any Conviron chamber or room that is equipped with CMP6060 control system. With CMP-LINK enabled, features of Titan... -
Page 17: Options
Chamber Features 2.10 Options The GEN1000 can be ordered with the following options: Additive Humidity – adds moisture to the chamber above the ambient level. Additive – increases the chamber CO level above ambient. Monitoring – indicates the CO level without controls or limits. - Page 18 GEN1000 Operator Manual Uninteruptable Power Supply (UPS) - provides surge protection and emergency power to the controller only in the case of a facility power interruption. Water Cooled Condensing Unit – used when a facility has a water chiller system, or when an air cooled condenser system will add unwanted heat into the room.
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Page 19: Installation
INSTALLATION GEN1000 units must be placed in ventilated areas. The ideal temperature around the equipment is 70°F (21°C). Although it will perform at higher ambient temperatures, it is recommended that the product be placed in areas that have circulating air. -
Page 20: Water Supply
Remove the Chamber from the Shipping Pallet The GEN1000 chamber is designed to be removed from the shipping pallet with a forklift. In smaller facilities without access to a forklift, the shipping pallet may be ordered with an optional built-in ramp to unload the chamber. -
Page 21: Figure 3-3 Remove The Chamber From The Pallet Using The Optional Ramp
Installation Warning: Severe equipment damage and potential personal injury hazard Only a trained forklift operator should attempt to remove the chamber from the pallet. Ensure the chamber is secured to the forklift before attempting to lift it off of the shipping pallet. -
Page 22: Move The Chamber Into Final Position
Slowly push the chamber into its final location. Level the Chamber The GEN1000 is equipped with four levelers (Figure 3-4, Panel B) to prevent the unit from rolling on its casters once installed, and to compensate for any variations in the floor level. -
Page 23: Configuration Kit Overview
Installation Configuration Kit Overview The base GEN1000 chamber can be fitted with one of four specifically configured kits, each with airflow, lighting, and shelving designed to suit specific plants and applications. Each kit allows researchers to convert the chamber and adapt to a variety of research programs requiring different light intensity, airflow direction, growth height, and growth space. -
Page 24: Adjustable Wire Shelves And Lamp Canopies
GEN1000 Operator Manual 3.5.2 Adjustable Wire Shelves and Lamp Canopies Wire shelves are supported by four metal clips attached to the four pilaster strips inside the chamber (Figure 3-6). Lamp canopy supports (Figure 3-7) are two long metal brackets attached between the two pilaster strips on the same side of the chamber. -
Page 25: Unifloor® (Ta Kit)
Unifloor clear of debris. Install the Light Canopies and Shelving Configuration Kits Conviron chambers are configured onsite using one of four pre-packaged lighting and shelving kits; SH for short plants, TA, for tall plants, TC for tissue culture, or IN for incubator configuration. -
Page 26: Sh Configuration
GEN1000 Operator Manual 3.6.1 SH Configuration Horizontal airflow (Figure 3-5) across shelves optimizes growth area for shorter plants by forcing the air through the perforated interior rear wall of the chamber. Cover plates are installed over the opening in the rear wall to provide an even airflow. -
Page 27: Figure 3-11 Open Plenum
Installation To install the SH configuration kit: The SH configuration may include an optional extra shelf and fluorescent light canopy (Figure 3-10). These basic installation instructions apply to all SH configuration shelf and lighting combinations. Confirm that air flow through the plenum is open (Figure 3-11). The plenum must be open for air to flow correctly in the SH configuration. -
Page 28: Figure 3-13 Cover Plate Screw Detail
GEN1000 Operator Manual Figure 3-13 Cover Plate Screw Detail To create equidistant growth height on each tier, ensure that the distance from the shelf to the underside of the canopy is 20″(51cm) for two tiers and 13″(33cm) for three tiers. -
Page 29: Figure 3-15 Shelf Installed Onto Clips
Installation Install a wire shelf on top of the wire shelf clips. Be careful not to scratch the painted white finish (Figure 3-15). Figure 3-15 Shelf Installed onto Clips Repeat steps 3 and 4 for the remaining clips and shelves. Install the canopy support brackets (Figure 3-16) for the appropriate number of canopies and to achieve the required growth height. -
Page 30: Figure 3-17 Install The Canopies
GEN1000 Operator Manual Place the canopy onto the canopy support brackets. Ensure the connection cables are on the right-hand side of the chamber (Figure 3-17). Repeat each additioanl canopy as required. To ensure safe and efficient operation of the canopy, the control and power cables must be plugged into the correct receptacles, as shown in Figure 3-18 and Figure 3-19. -
Page 31: Ta Configuration
Installation 3.6.2 TA Configuration The TA configuration uses solid plenum cover plates and a perforated floor to direct the airflow upward through the plant material. 43.5″ (110.5cm) growth height Figure 3-22 TA Configuration To install the TA configuration kit: Close the air flow from the plenum. Loosen the 12 bolts around the perimeter of the plenum, and then turn the center locking knob counter-clockwise to loosen it. -
Page 32: Figure 3-23 Solid Cover Plates
GEN1000 Operator Manual Figure 3-23 Solid Cover Plates Install the Unifloor. Air will flow upward through the unifloor into the chamber. Install the canopy support brackets (Figure 3-24) for the appropriate number of canopies and to achieve the required growth height. -
Page 33: Figure 3-25 Install The Canopies
Installation Place the canopy onto the canopy support brackets. Ensure the connection cables are on the right-hand side of the chamber (Figure 3-25). To ensure safe and efficient operation of the canopy, the control and power cables must be plugged into the correct receptacles, as shown in Figure 3-26. Canopy 1 Figure 3-25 Install the Canopies... -
Page 34: Tc Configuration
GEN1000 Operator Manual 3.6.3 TC Configuration The TC kit distributes air vertically through the individual air-shelves to minimize condensation within petri dishes and containers. Arrange the air-shelves and light canopies to provide a growth height of 6.5″ (16.5cm). 6.5″ (16.5cm) -
Page 35: Figure 3-30 Slotted Cover Plates
Installation Figure 3-30 Slotted Cover Plates Install an air shelf. Starting at the bottom, place the bottom-rear lip into the slats in the cover plate. Line up the holes by shifting the shelf left/right as needed. Hold the shelf level and place the left and right brackets into the appropriate slots in the pilaster. -
Page 36: Figure 3-32 Shelf Installed Onto Clips
GEN1000 Operator Manual Figure 3-32 Shelf Installed onto Clips Repeat steps 3 through 6 for the remaining shelving units. Install the canopy support brackets (Figure 3-33) for the appropriate number of canopies and to achieve the required growth height. Insert the angled top tab of the canopy support bracket into the pilaster at the required level. -
Page 37: Figure 3-34 Install The Canopies
Installation Place the canopy onto the canopy support brackets. Ensure the connection cables are on the right hand side of the chamber (Figure 3-34). Repeat for each additional canopy as required. To ensure safe and efficient operation of the canopy, the control and power cables must be plugged into the correct receptacles, as shown in Figure 3-35. -
Page 38: In Configuration
GEN1000 Operator Manual 3.6.4 IN Configuration The IN kit uses perforated cover plates to distribute airflow horizontally across multiple shelves from back to front. 8.5″ (21.6cm) growth height 12.5″ (31.75cm) growth height 12.5″ (31.75cm) growth height 8.5″ (21.6cm) growth height... -
Page 39: Figure 3-39 Open Plenum
Installation Figure 3-39 Open Plenum Figure 3-40 Perforated Cover Plates The cover plates are not all interchangeable. The three flat plates, shown at the top of Figure 3-40 must be installed over the top three openings. The cover plate with the flange and the gasket, shown at the bottom of Figure 3-40 must be installed over the bottom opening. -
Page 40: Figure 3-42 Install The Shelf Clips
GEN1000 Operator Manual Correct Incorrect Figure 3-42 Install the Shelf Clips Ensure the clips are firmly seated into the slots in the pilaster before installing the wire shelf. Incorrectly installed shelf clips could cause the shelf to collapse. Install a wire shelf on top of the wire shelf clips. Be careful not to scratch the painted white finish (Figure 3-43). -
Page 41: Figure 3-44 Install The Canopy Support Brackets
Installation Correct Incorrect Figure 3-44 Install the Canopy Support Brackets Ensure the canopy support brackets clips are firmly seated into the slots in the pilaster and that the canopy support is level and secure before installing the canopy. Incorrectly installed canopy support brackets could cause the canopy to collapse. Place the canopy onto the canopy support brackets. -
Page 42: Remove The Light Canopies And Shelves
GEN1000 Operator Manual Figure 3-47 Control Connection Figure 3-48 Power Connection Plug the yellow canopy control cable into the small receptacle on the right-hand side of the chamber (Figure 3-47). Unscrew the receptacle protective cover and plug the black canopy power cable plug into the large receptacle on the right-hand side of the chamber (Figure 3-48). -
Page 43: Remove An Air Shelf Bracket
Installation 3.7.4 Remove an Air Shelf Bracket Use a #2 Phillips screwdriver to remove the screws from the clips. Tilt the clip upwards to unhook the top of the bracket. 3.7.5 Remove the Unifloor The Unifloor is held in place by screws that hook into matching holes along the back of the chamber. -
Page 44: Connect The Electrical Cord
GEN1000 Operator Manual Table 3-2 Back Panel Connection Descriptions Item Description Usage Plug the power cord into a receptacle on a Power Cord dedicated circuit after all other connections have been made. The UPS has two connection cables. One is power... -
Page 45: Start Up
START UP Once the chamber is assembled, leveled, and all connections have been made, turn on the power to the chamber. Ensure that the chamber is operating properly before introducing any research material. Power ON Before powering ON, ensure all mechanical, fluid, communication, and electrical connections are secure. -
Page 46: Visual Checks
Confirm that all lights function when turned on and that the doors are light-tight. Inspect the doors with interior lights on, in a darkened room. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information. Operate your Conviron equipment for a few days before introducing any plant material. -
Page 47: Operation
Fluorescent and LED Lighting The standard lighting systems for the GEN1000 use high efficiency T5 fluorescent lamps configured to suit the intensity required for each application and kit. Lamp and ballast combinations have been designed to ensure uniform light distribution. Standard lighting in the TA and SH kits can be adjusted in levels;... -
Page 48: Lighting Options
Reduced sensitivity to temperature variations. LED tubes are not compatible with GEN1000 fluorescent canopies. Conversely, fluorescent lamps are not compatible with GEN1000 LED canopies. Contact Conviron for LED tube replacement. -
Page 49: Aspirator
The instrumentation port is intended for low-voltage wires only. Conviron does not recommend the use of extension cords inside the chamber. July 22, 2019 | 287960-ENG | R00... -
Page 50: Fresh Air Inlet And Exhaust Ports
The fresh air inlet assembly contains a foam filter to help prevent light, dust, and larger particulate matter from entering the growth area. This filter should be cleaned monthly to prevent a build-up of foreign material that could restrict airflow. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information. -
Page 51: Fan Speed Control
Operation Exhaust Inlet Figure 5-3 Fresh Air Inlet and Exhaust Port Location Fan Speed Control Fan speed is user-adjustable between the preset minimum and the maximum allowable fan rpm. To adjust the fan speed: Refer to the supplied control system manual for a complete description and operating instructions. -
Page 52: Additive Carbon Dioxide Control - Co Option
In North America, Conviron provides the high-pressure regulator. Outside North America, the customer supplies the high-pressure regulator due to different thread sizes on the CO line. -
Page 53: Central Management System - Cms Option
Conviron Chambers Maintenance & Troubleshooting Manual. Open the fresh air inlet and exhaust ports and leave the chamber and observation doors slightly open to reduce moisture buildup. - Page 54 GEN1000 Operator Manual July 22, 2019 | 287960-ENG | R00...
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Page 55: Maintenance
MAINTENANCE The GEN1000 chamber requires regular maintenance in order to continue performing to specifications. Warning: Read and understand the product manuals before moving, installing, operating, or servicing this equipment. Failure to follow these instructions could result in equipment damage, serious personal injury, or death. -
Page 56: Disconnect The Power Before Maintaining Or Servicing The Chamber
GEN1000 Operator Manual Warning: Burn hazard Personal injury could result from contacting hot surfaces within the chamber. The refrigeration system components and heater element become hot during normal operation. Allow the hot refrigeration components and heater elements to cool to the touch before service. -
Page 57: Figure 6-1 Led Tube Orientation
Maintenance The LED bulbs and the fluorescent bulbs are physically similar with the same sockets. Read the lamp identification label on the canopy and ensure the correct replacement lamp type is being installed. Mixing of LED and fluorescent lamps in a fixture which is designed for LED only or fluorescent only will result in reduced light output and may result in damage to the lamps and/or lamp canopy. -
Page 58: Perform Maintenance In The Machine Compartment
GEN1000 Operator Manual Polarized LED tubes will not light up if installed incorrectly. Secure the tube in place by rotating it one quarter turn. Dispose of the used tube(s) following local requirements, or contact the local authorities for proper disposal procedures. -
Page 59: Maintain The Ultrasonic Humidity System (Ush)
Maintenance Maintain the Ultrasonic Humidity System (USH) Clean the USH box every month and replace the ceramic dics every six months to maintain optimal performance. When not in use, the USH box (located inside the machine compartment), must be drained and cleaned. Close the water supply valve while not in use. Set a moderate RH value in all programs to keep the USH feature operable without significantly affecting the experiment. -
Page 60: Figure 6-4 Remove The Ush Box Lid
Dry the interior surfaces. To replace the ceramic discs: Contact Conviron to order the USH dics replacement kit (PN 236411). Place USH puck key into the corresponding slots of the disc ring (Figure 6-5) and turn the puck key counterclockwise to unscrew the disc ring. -
Page 61: Calibrate The Temperature And Humidity Sensor
Operation of the door, at the hinge point, presents a crush hazard. Refer to the Conviron Chambers Maintenance & Troubleshooting Manual for more information. The door may be removed from the chamber if absolutely necessary. Contact Conviron for door removal instructions. - Page 62 GEN1000 Operator Manual July 22, 2019 | 287960-ENG | R00...
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Page 63: Troubleshooting
TROUBLESHOOTING Conviron Technical Support is available to all users at no charge, to either assist with troubleshooting or to order parts, for the life of the equipment. Have the serial number, located on the rating plate on the rear of the chamber, available when requesting service. -
Page 64: Fuse Schedule
GEN1000 Operator Manual Fuse Schedule Fuse Description Conviron Location System/Component Protected FUSE - 2.5A, 250V, MDL, TIME DELAY 233327 Main Control Panel PLC Controller FUSE - 0.75A, 250V, ABC, FAST ACTING 79815 Main Control Panel Central Alarm FUSE - 2.5A, 250V, MDL, TIME DELAY... -
Page 65: Technical Specifications
TECHNICAL SPECIFICATIONS Conviron maintains a policy of continual improvement and reserves the right to change the technical characteristics of the GEN1000 without prior notice. GEN1000 Specifications Short Plant Tissue Culture Tall Plant Incubator (SH) (TC) (TA) (IN) Crated Weight (lbs / kg) -
Page 66: Figure 8-1 Sample Gen1000 Rating Plate
GEN1000 Operator Manual Figure 8-1 shows an example of the GEN1000 chamber rating plate, located on the rear of the chamber. Please have the Serial Number available when requesting service. Figure 8-1 Sample GEN1000 Rating Plate July 22, 2019 | 287960-ENG | R00... -
Page 67: Additional Information
ADDITIONAL INFORMATION Terms & Definitions Table 9-1 lists the terms and their definitions used throughout this manual. Table 9-1 Terms and Definitions Term Definition Humidity level expressed as a percentage of the maximum relative humidity level Greek letter Phi – SI prefix for electrical phase ... -
Page 68: Disposal
The chamber is made up of metal and plastic parts, fluids, and electronic components. In compliance to the European Union directive 2012/19/EC issued on July 4 , 2012, please contact Conviron, or your Conviron distributor for proper handling and disposal instructions. July 22, 2019 | 287960-ENG | R00... - Page 70 Management System Certified to ISO9001 287960-ENG-R00| July 22, 2019 ©2019 Controlled Environments Limited. Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective owners. Information subject to change without written notice.
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