Table of Contents 1 About this manual 2 Accessories and consumables 3 Safety 3.1 Intended use - TargetMaster 3.2 Intended use - TargetDoser 3.2.1 TargetMaster safety precautions 3.3 Safety messages 3.4 Safety messages in this manual 4 Getting started 4.1 Device description 4.2 Front view - TargetMaster...
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6.11.7 Mounting holders/adapters 6.12 Noise 6.13 Vibration 7 Preparing the device 7.1 Starting the machine the first time 7.2 Control panel functions - TargetMaster 7.3 The display 7.3.1 Main menu - TargetMaster 7.4 Configuration - TargetMaster 7.4.1 Configuring cleaning programs 7.4.2 The Cleaning after grinding program...
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8.2 Transmitting a method to TargetMaster 8.3 The preparation process 8.4 Obtaining and entering the target value 8.5 Manually entering values 8.6 Starting up the preparation process on TargetMaster 8.7 The process 8.8 Using SiC Paper 8.9 Spill-over and overshoot 8.10 Changing the sequence of steps...
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9.7 Spare parts 9.8 Service and repair 9.9 Disposal 10 Troubleshooting - TargetMaster 10.1 Troubleshooting - TargetMaster 10.2 Messages and errors - TargetMaster 10.2.1 Messages 10.2.2 Errors 11 Technical data 11.1 Technical data - TargetMaster 11.2 Technical data - TargetDoser 11.3 Safety Circuit Categories/Performance Level...
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13 Manufacturer Declaration of Conformity Declaration of Conformity TargetMaster...
1 About this manual About this manual Instruction Manuals Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment. Note Read the instruction manual carefully before use. Note If you wish to view specific information in detail, see the online version of this manual.
The equipment is designed for target preparation of materials, suitable for mechanical preparation. The device is designed to be used with Struers consumables specially designed for this purpose and this type of device.
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Connect the machine to a cold water tap. Make sure that the water connections are leak-proof and that the water outlet is working. Struers recommends that the main water supply is shut off or disconnected if the machine is to be left unattended.
3 Safety Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment. If the equipment is subjected to misuse, incorrect installation, alteration, neglect, accident or incorrect repair, Struers will accept no responsibility for damage to the user or the equipment.
Incorrect voltage can damage the electrical circuit. ELECTRICAL HAZARD For electrical installations with Residual Current Circuit Breakers For TargetMaster a residual current circuit breaker Type B, 30 mA is required (EN 50178/5.2.11.1). For electrical installations without Residual Current Circuit Breakers The equipment must be protected by an insulation transformer (double-wound transformer).
Contact Struers Service. Getting started Device description TargetMaster is designed for controlled target removal and other types of high accuracy mechanical preparation applications, e.g. microelectronics, delayering and failure analysis where specific areas are to be inspected. With the TargetSystem accessories, the device can be used for target preparation of visible or hidden target e.g.
4 Getting started The operator selects a suitable preparation method and time/accuracy factor. A target value is defined. The target value describes the distance to the target. On TargetMaster it can be measured and set with precision. TargetMaster automatically adapts the removal time and rate according to the properties of the specimen and the grinding/polishing surface.
Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • Struers recommends that all original packaging and fittings are kept for future use. Long-term storage or shipping Note Struers recommends that all original packaging and fittings are kept for future use.
• Place the machine and accessories in their original packaging. Installation WARNING Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment. Unpacking Note Struers recommends that all original packaging and fittings are kept for future use.
Wear safety shoes when handling heavy machinery. Note Do not lift the machine by the light gray top part or by the water tap. Always lift the machine from beneath. Weight TargetMaster 115 kg (235.5 lbs) TargetDoser 19 kg (41.9 lbs) TargetX - (option) 21.5 kg (47.4 lbs)
Place the two straps under the machine. Place the straps outside the feet on the machine. Struers recommends the use of a lifting bar to keep the straps apart below the lifting point. Lift the machine onto the table. Location Operating environment System accuracy is dependent on an environment with a stable temperature.
Do not use this cable to connect equipment that uses a 110 V power supply. Failure to do so can result in material damage. • Connect the electrical power cable to the machine (C14 IEC 320 connector). • Connect the cable to the electrical power supply. TargetMaster...
6.6.1 Air filter TargetMaster is fitted with an air filter that removes very small amounts of water and oil from the compressed air supply. The part of the filter that can be accessed by the user is the tip of the air filter drain valve. It can be seen through the access hole on the left side of the machine.
Connecting the water inlet hose Connect the straight end of the pressure hose to the water inlet tube on the back of the machine: – Insert the filter gasket in the coupling nut with the flat side against the pressure hose. TargetMaster...
– If not, lead the drain hose to a waste drain. Note Never reuse the alcohol for sample preparation with TargetMaster. Connecting to an exhaust system You must connect an exhaust system to TargetMaster. Connect a hose from your exhaust system to the outlet at the rear of the machine.
When you have placed the abrasive disc on the turntable, you must check the water supply. Make sure that a grinding or polishing disc is correctly placed on the turntable. Open the water tap on the TargetMaster rinsing station and make sure that the flow is sufficient.
6.10.1 Checking the packing list Unpack TargetDoser. The packing box contains the following items: Pcs. Description TargetDoser Dosing bottle box with built-in pumps, 3 large bottles and 4 small bottles Bottle of soap solution (1 l) TargetMaster...
Make sure that TargetDoser does not interfere with the operating functions of TargetMaster. 6.10.4 Connecting TargetDoser The electrical connection from TargetMaster supplies the TargetDoser with a 24 V power supply to TargetDoser and a data bus, which enables the two machines to communicate. CAUTION Switch off the electrical power supply before installing electrical equipment.
6.10.6 Water supply for OP flushing Connect the water tube supplied to the quick coupling on the rear of the TargetMaster. Connect the other end of the water tube to the quick coupling on the rear of the TargetDoser. Note Do not push the water tube all the way into the quick coupling as this can squeeze the tube and result in reduced water flow.
The tilt mechanism is normally used when TargetGrip is mounted in TargetZ or TargetX. This means that you can align the target area with the crosshairs shown on the screen. TargetMaster...
6.11.4 Dovetail connector The dovetail connector lets you move TargetGrip from TargetMaster during the grinding or polishing process for viewing or inspection. Struers recommends that you use an inverted microscope with TargetSystem, so that the sample chair can remain clamped in TargetGrip.
The following holders and adapters can be used with TargetGrip: • Sample chair. Diameter: 40 mm • Sample chair. Diameter: 30 mm • Parallel holder. Diameter: 40 mm • Parallel holder. Diameter: 30 mm • Mold insert. Diameter: 40 mm TargetMaster...
Clean the reference surface with alcohol so that it is clean and free from grease or mounting residue. Alternatively, use the initial cleaning program on TargetMaster. You can now mount TargetGrip in the TargetMaster sample mover. 6.12 Noise For information on the sound pressure level value, see this section:Noise and vibration levels ►84...
Start-up - the first time The first time the machine is switched on, the MAIN MENU screen is shown. For instructions on how to navigate in the display, see: • Control panel functions - TargetMaster ►32 • The display ►33 Language Select the language you wish to use.
7 Preparing the device Control panel functions - TargetMaster A Scroll up/Scroll down B Function keys - F1, F2 C Escape, Enter D Moving the sample holder E Function buttons F Start, Stop Button Function Scroll up • Press this button to scroll up in a screen and to increase the value of a setting.
Navigating in the display Use the buttons on the control panel to navigate in the display. See also Control panel functions - TargetMaster ►32. Sound Short beep A short beep, when you press a key, indicates that the selection is confirmed.
• Process • Manual Functions • Configuration Configuration - TargetMaster Before you start using TargetMaster, you must configure the following: • Cleaning programs • Options • Calibration of the measuring system. You can access these settings from the Configuration screen.
To view and select this menu item, you must enable it in the Options screen. Select the Cleaning media field. Note Steps are for cleaning the second chamber. Always clean both chambers after each step. Select the desired cleaning medium. Close the list. Select the Time field. Press Enter. TargetMaster...
Create a Removal mode method with a single step with SiC #800, and removal of 500 µm or more, depending on the specimen. Transfer the method from TargetDoser to TargetMaster. On TargetMaster: Select Manual measuring and measure the specimen height.
The offset value has been set to a default value of 1µm for each cleaning cycle. This adds up to a total of 4 µm for the standard methods provided with TargetMaster. If you use fewer cleaning cycles, TargetMaster automatically reduces the total contraction value.
Include in Cleaning program configuration screen? Yes/No Time/Accuracy factor Select the setting you wish to change. Press Enter to access the setting. Change the value of the setting. Enter the new setting and return to the Options screen. Return to the Main menu screen. TargetMaster...
Configuring a user suspension ►42 • Configuring a user lubricant ►43 • Configuring operation mode ►43 • The Options screen ►38 7.5.1 Control panel functions - TargetDoser A Function keys - F1 to F4 B Scroll up/Scroll down C Escape, Enter TargetMaster...
Press this button to enter a field, for instance a setting, to select a value, and to confirm a selection. 7.5.2 Main menu - TargetDoser From the Main menu screen you can choose between the following options: • Struers Methods • User Methods • Manual Functions •...
Use this option to define which suspensions or lubricants you are using in the bottles connected to the pumps. Struers recommends that you use DiaPro consumables. From the Main menu screen, select the Configuration screen. From the Configuration screen, select the Bottle configuration screen.
Select Susp. name column. Select the row indicating the suspension you wish to configure. Open the text editor. Enter the name of the new suspension. Select the Abr. type column. Select the SELECT ABRASIVE TYPE screen. Select the desired abrasive type. TargetMaster...
11. Return to the Configuration screen. 7.5.7 Configuring operation mode You can restrict access to the software in the Operation mode screen. From the Main menu screen, select the Configuration screen. From the Configuration screen, select the Operation mode screen. TargetMaster...
From the Configuration screen, select the Operation mode screen. Access the Pass code field. Enter the pass code. Access the Pass code field. Access the New pass code field. Enter the new pass code. Confirm the new pass code. TargetMaster...
Preparation methods Preparation methods are stored in and loaded from TargetDoser. Transmitting a method to TargetMaster ►64 In TargetMaster, removal is controlled by two separate measuring systems. Removal in grinding steps until 175 µm from the grinding/polishing transition • An electronic measuring system continuously measures the distance to the target.
Press Enter to activate the Method groups screen. Creating a method You can copy a method from the STRUERS METHODS folder or from the USER METHODS folder, save it under a name of your choice, and adjust it to suit your requirements.
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Creating a method based on Struers methods From the Main menu screen, select the Struers Methods screen. Select the Struers method you wish to base the new method on. Press F1 to copy the method. Return to the Main menu screen.
Copying a method based on Struers methods From the Main menu screen, select the Struers Methods screen. Select the Struers method you wish to base the new method on. Press F1 to copy the method. Return to the Main menu screen.
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Move to the method to which you want to copy the step, and press the Function key Insert step. You can see the different steps in the EDIT METHOD screen. You can transmit the edited method to TargetMaster from the EDIT METHOD screen. Creating a method step From the Main menu screen, select the User Methods screen.
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11. Press F1 and F2 to move up or down the method steps. 12. Press F4 to save your changes. The method is automatically sent to TargetMaster if the method is the current method in TargetMaster. Deleting a method step From the Main menu screen, select the User Methods screen.
TargetMaster. Setting Initial removal rate values When you transfer a method to TargetMaster, the system automatically detects if there are Initial removal rate values available for all steps in the preparation method. If not, a message is shown on the screen of TargetMaster.
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– Target mode 10. Press F4 to save your changes. The method is automatically sent to TargetMaster if the method is the current method in TargetMaster. Defining surfaces, lubricants and suspensions The lists of available consumables depend on the surface you have defined. Use the same method to select surfaces, lubricants and suspensions.
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11. Move up or down the list of surface, lubricant or suspension. 12. Press Enter to select the consumable. 13. Save your changes. The method is automatically sent to TargetMaster if the method is the current method in TargetMaster. Setting dosing levels When suspensions and/or lubricants are used in a preparation step, you must first select the type of suspension or lubricant, and then the dosing level.
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Editing method steps ►49. Edit removal step You can change individual steps in all modes from TargetMaster before you start the process. From the Main menu screen, select the Process screen. In the Process screen, press F1.to enter the first edit screen.
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Faster preparation, less accuracy Medium speed and accuracy Slower preparation, highest accuracy Note For new preparation methods, Struers recommends that you use an initial setting of 3 for Time/Accuracy factor. From the MAIN MENU screen, select the Configuration screen. Activate the Configuration screen.
7 Preparing the device Deleting a method Note If the user method you wish to delete is the current user method in TargetMaster, you must first send a different user method to TargetMaster before you can delete the user method in TargetDoser.
Starting and stopping the machine Starting the machine WARNING Do not use the machine with defective safety devices. Contact Struers Service. CAUTION When working at machines with rotating parts, take care to prevent clothes and/or hair from being caught by the rotating parts.
Using specimen carriers other than sample chairs has a significant effect on polishing dynamics. The Ø40 mm mold insert produces very high removal rates that can be difficult to keep track of for the measuring system. If you use mold inserts, reduce the rotational speed and force. TargetMaster...
8 Operating the device Struers recommends that your specimens are fully mounted in resin. Mold insert Alternatively, use a smaller amount of resin to make it easier to recover your specimen after preparation. For more information on preparation methods, see...
►65. Using Removal mode If you have selected a Struers Method or User Method based on Removal mode, the screen shows the total removal value and the removal for each step. Before the process starts, you can edit the removal values by selecting the value.
This is the amount of material that is to be removed during the preparation process on TargetMaster. Enter the manually measured removal value as the total removal value in the Process screen on TargetMaster. See Manually entering values ►65. 8.1.4...
Struers methods are a set of pre-defined methods, each identified by a letter corresponding to a material type with the same letter in the Metalogram in the Struers Metalog Guide. You cannot change methods in the Struers Methods folder, but you can copy them to the User Methods folder, and change them, if needed.
Before you can delete a method group, you must first delete all user methods in this group or move them to another group. From the Main menu screen, select the User Methods screen. Press Enter to activate the Method groups screen. TargetMaster...
You can only transmit a method from TargetDoser to TargetMaster from the Edit screen. Note When a method is in use in TargetMaster, you can only edit the dosing values. The preparation process To operate TargetSystem correctly, follow the steps below in the order shown.
Mount TargetGrip in TargetZ or TargetX and get the target value. If you are using TargetZ to make a preparation in Target mode, send this value to TargetMaster. If you are making a preparation in Removal mode, note the removal value and enter it manually.
• The sample mover stops when the desired amount of material has been removed. A message on the TargetMaster screen prompts you to change the preparation surface. Changing the preparation surface Follow the instructions on the screen.
If you need to change a SiC Paper, usually there should be 800 - 1000 µm of material left to remove. If the paper tears below this threshold, put a finer grit paper on TargetMaster to avoid grinding past the target.
Press Stop to pause the process. Press F1 to activate the Remove sample function. Use the Allen key to loosen TargetGrip and remove it from TargetMaster. Inspect TargetGrip. Reattach TargetGrip to the sample mover and secure it with the Allen key.
Change the settings as needed to a suitable method based on Time mode. Reduce the rpm to 150. Transfer the method to TargetMaster. Add 50% to the Initial removal rate values in the database. Make sure that TargetGrip is as level as possible.
Grind the specimen on MD-Dac for 15-20 seconds and check the specimen. Repeat until the specimen is plane. Transfer the specimen to TargetMaster and select a suitable removal method. Struers recommends Sat/9 µ m, Dac/3 µ m, Nap/1 µm, and Op-S.
You can also find this information in the Duramin software by selecting Tester > Info. General cleaning To ensure a longer lifetime for your machine, Struers strongly recommends regular cleaning. Note Do not use a dry cloth as the surfaces are not scratch resistant.
9 Maintenance and service - TargetMaster Tube cleaning Always clean the tubes on the TargetDoser when you change bottles. You must also clean the tubes if you have used oxide polishing media, such as OP-S, in preparation. Monthly • Clean the dosing head with a mild acidic solution or any other anti-limescale product to remove any calcium carbonate deposits.
9 Maintenance and service - TargetMaster Annually 9.6.1 Greasing the sample mover head • Lightly grease the surface of the upper ring on the sample mover head, and grease the 4 nipples with Shell Albida EP2. A Grease nipples 9.6.2...
9 Maintenance and service - TargetMaster Replace the 3 rollers in the pump housing. Re-mount the bottom cover. Re-connect the tubes to the tubes on the TargetDoser. Press the pump back onto the axle. Make sure that the tubes are correctly connected.
Struers.com. Service and repair Struers recommends that a regular service check be carried out yearly or after every 1500 hours of use. When the machine is started up, the display shows information about total operation time and the machines service information.
Built in water tap blocked Clean water tap. Filter at the water inlet blocked Clean the filter with compressed air only. 10.2 Messages and errors - TargetMaster Error messages are divided into two classes: • Messages and errors 10.2.1 Messages Messages provide information about the machine’s status and minor errors.
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10 Troubleshooting - TargetMaster Error message Explanation Action Air pressure too low! This message is shown in The compressed air supply has connection with vertical been switched off, or the air movement of the sample pressure is lower than the mover.
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This error is shown if there is Make sure that the TargetDoser TargetDoser no communication between is connected to the TargetMaster and TargetMaster. If this is the TargetDoser case, disconnect the power supply. Wait 5 seconds and reconnect the power supply. If the error remains, contact Struers Service.
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The step cannot be started Remove the sample holder from material to be removed is because the removal value is TargetMaster. If the target has zero or negative! zero or negative. Either a not been destroyed, measure laser error has occurred or too...
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10 Troubleshooting - TargetMaster Error message Explanation Action The sample holder is not A process has been started, Make sure that there is no moving down! but the sample holder is not physical blockage preventing moving downwards in its the sample holder from moving.
11 Technical data 11 Technical data 11.1 Technical data - TargetMaster Subject Specifications Safety standards See the Declaration of Conformity System accuracy ±5 μm at 20°C (68°F) ± 2°C (4°F) Disc Diameter 356 mm (14”) Force 10-75 N in steps of 5 N Speed, Turntable 40-300 rpm in steps of 10 rpm...
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Air extraction, main flow Residual Current Type B, 30 mA is required. Circuit Breaker Note (RCCB) Always follow local regulations. Dimensions and Width 82 cm (32.3") weight Depth 86 cm (33.9") Height 59.5 cm (23.4") Weight 115 kg (253.5 lbs) TargetMaster...
-20 – 60°C (-4 – 140°F) conditions Humidity 35 - 50 % RH non-condensing Power supply Voltage/frequency 24 V DC, 1A supplied from TargetMaster Dimensions and weight Width 200 mm (8") Depth with bottle tray 210 mm (8.3") without bottle tray 550 mm (21.7")
SRP/CS (safety-related parts of a control system) are parts that have an influence on safe operation of the machine. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).
11 Technical data 11.6.1 Diagrams - TargetMaster Title TargetMaster, Block diagram 15753050 A ►86 TargetMaster, Circuit diagram, (3 pages) 15753111 A ►87 TargetMaster, Air and water diagram 15751005 A ►90 TargetMaster...
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Non Volatile Memory For Target Doser Socket for initial StepMotor4 (X121) programming Step motor TargetZ Network + Service (X119) (X112) STRUERS ApS STRUERS ApS STRUERS ApS Pederstrupvej 84 Pederstrupvej 84 Pederstrupvej 84 DK-2750 Ballerup DK-2750 Ballerup DK-2750 Ballerup Denmark Denmark...
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11 Technical data 15753111 A Not Used Not Used HEAD A HEAD B TargetMaster...
11 Technical data 11.6.2 Diagrams - TargetDoser Title TargetDoser, Block diagram 15753052 A ►92 TargetDoser, Circuit diagram, 15753161 A ►93 TargetMaster...
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M2, DC motor 24Vdc motor driver (X3) w. brake & sense Connection to (X1) 24V+ Dosing pump #2 DC-motor function Targetmaster CAN interface NEC V850 uP Circuit Reset Circuit M3, DC motor Non Volatile Memory 24Vdc motor driver Socket for initial (X4) w.
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11 Technical data 15753161 A TargetDoser CONTROL PCB W401 X1-2 X2-1 +24 V 24Vdc in Connection to X1-3 TargetMaster CAN-L +5Vdc regulator Dosing Pump #1 X1-4 DC-motor CAN-H X1-5 CAN interface X2-2 Shield Shield X1-1 X3-1 4xAWG18 + Shield NEC V850 uP Circuit...
• Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. 12 Pre-installation checklist TargetMaster...
External short circuit protection • Compressed air supply Accessories and consumables Required accessories and consumables that have been ordered separately. The use of Struers consumables is recommended. • Preparation discs • Specimen holder For information about the available range, see: •...
Operating environment Surrounding 5-40°C/41-104°F temperature 20°C/68°F ± 2°C/36°F Maximum system precision requirements Humidity 35-50 % RH non- condensing Table or workbench The machine is designed to be placed on a table or work bench. The Struers table is optional. TargetMaster...
12 Pre-installation checklist The table must be able to carry at least: TargetMaster + TargetDoser 150 kg/330 lbs Recommended table dimensions 100 cm/40" 90 cm/35.5" 80 cm/31.5" 12.0.4 Dimensions Side view 595 mm/23'4" 860mm /33,9" Front view 595mm / 23,4"...
• Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • Struers recommends that all original packaging and fittings are kept for future use.
12 Pre-installation checklist Long-term storage or shipping Note Struers recommends that all original packaging and fittings are kept for future use. • Remove any other accessories. • Clean and dry the unit before storage. • Disconnect the unit from the electrical power supply.
Place the two straps under the machine. Place the straps outside the feet on the machine. Struers recommends the use of a lifting bar to keep the straps apart below the lifting point. Lift the machine onto the table. 12.0.9...
Electrical data Electrical 200-240 V/50-60 Hz voltage/frequency Power inlet 1-phase (N+L1+PE), or 2-phase (L1+L2+PE). The electrical installation must comply with “Installation Category II”. Equipment TargetMaster TargetX TargetZ Monitor Power, nominal load 700 W 50 W 30 W Power, idle 16 W...
/h (1059 ft The connection to exhaust at the rear of TargetMaster is a hose of 38 mm / 1 ½" diameter. An angle piece with an angle of 87° and an outlet hose of 3 m / 9.8 Feet length are included for connection to an exhaust system.
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Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment.
Based on: 16297902 A Struers ApS Pederstrupvej 84 DK-2750 Ballerup, Denmark Declaration of Conformity EU / UE / EL / EC / EE / ES / EÚ / AB Manufacturer / Производител / Výrobce / Producent / Hersteller / Κατασκευαστής / Fabricante / Tootja / Valmistaja / Fabricant / Proizvođač / Gyártó / Fabbricante / Gamintojas / Ražotājs / Fabrikant / Producent / Fabricante / Producătorul / Výrobca / Proizvajalec / Tillverkare / 販...
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Function / Функция / Funkce / Funktion / Funktion / Λειτουργία / Función / Funktsioon / Toiminto / Fonction / Funkcija / Funkció / Dosing unit for use with TargetMaster. TargetDoser has 7 peristalic pumps for Funzione / Funkcija / Funkcija / Functie / Funkcja / Função / Funcția / Funkcia / Funkcija / Funktion / 機 能 / 기능 / Funksjon / dosing diamond suspension lubricant.
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