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Shimano TIAGRA RD-4500 - TECHNICAL Service Instructions

Shimano TIAGRA RD-4500 - TECHNICAL Service Instructions

Rear derailleur
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General Safety Information
WARNING
• Use neutral detergent to clean the chain. Do not use alkali-based or
acid based detergent such as rust cleaners as it may result in
damage and/or failure of the chain.
• Use the reinforced connecting pin only for connecting the narrow
type of chain.
• There are two different types of reinforced connecting pins available.
Be sure to check the table below before selecting which pin to use. If
connecting pins other than reinforced connecting pins are used, or if
a reinforced connecting pin or tool which is not suitable for the type
of chain is used, sufficient connection force may not be obtained,
which could cause the chain to break or fall off.
Reinforced
Chain
connecting pin
9-speed super narrow
chain such as
TL-CN32 / TL-CN24
Silver
CN-7701 / CN-HG93
6.5mm
8- / 7- / 6-speed narrow
chain such as
TL-CN32 / TL-CN24
Black
CN-HG50 / CN-IG51
7.1mm
• If it is necessary to adjust the length of the chain due to a change in
the number of sprocket teeth, make the cut at some other place than
the place where the chain has been
Reinforced Connecting Pin
joined using a reinforced connecting
pin or an end pin. The chain will be
damaged if it is cut at a place where
it has been joined with a reinforced
connecting pin or an end pin.
End Pin
• Check that the tension of the chain is correct and that the chain is
not damaged. If the tension is too weak or the chain is damaged,
the chain should be replaced. If this is not done, the chain may
break and cause serious injury.
• Obtain and read the service instructions carefully prior to installing
the parts. Loose, worn, or damaged parts may cause injury to the
rider.
We strongly recommend only using genuine Shimano replacement
parts.
• Read these Technical Service Instructions carefully, and keep them
in a safe place for later reference.
Note
• If gear shifting operations cannot be carried out smoothly, clean the
derailleur and lubricate all moving parts.
• If the amount of looseness in the links is so great that adjustment is
not possible, you should replace the derailleur.
• You should periodically clean the derailleur and lubricate all moving
parts (mechanism and pulleys).
• If gear shifting adjustment cannot be carried out, check the degree
of parallelism at the rear end of the bicycle. Also check if the cable is
lubricated and if the outer casing is too long or too short.
• If you hear abnormal noise as a result of looseness in a pulley, you
should replace the pulley.
• For smooth operation, use the specified outer casing and the bottom
bracket cable guide.
• Grease the inner cable and the inside of the outer casing before use
to ensure that they slide properly.
• Use a frame with internal cable routing is strongly discouraged as it
has tendencies to impair the SIS shifting function due to its high
cable resistance.
• Parts are not guaranteed against natural wear or deterioration
resulting from normal use.
• For maximum performance we highly recommend Shimano
lubricants and maintenance products.
• For any questions regarding methods of installation, adjustment,
maintenance or operation, please contact a professional bicycle
dealer.
Technical Service Instructions
RD-4500
In order to realize the best performance, we recommend that the
following combination be used.
Series
Shifting lever
Chain tool
Gears
Outer casing
Rear derailleur
Type
Freehub
Cassette sprocket
Chain
Bottom bracket cable guide
Link Pin
Specifications
Type
Total capacity
Largest sprocket
Smallest sprocket
Front chainwheel tooth difference
Installation of the rear derailleur
When installing, be careful that deformation is not caused by the
B-tension adjustment screw coming into contact with the dropout tab.
Bracket spindle
tightening torque:
8 - 10 N·m
{70 - 86 in. lbs.}
Chain length
Smallest sprocket
Guide pulley
Tension pulley
Right angle to the ground
SI-5VX0A
Stroke adjustment and
cable securing
1. Top adjustment
Rear Derailleur
Turn the top adjustment screw to adjust so that the
guide pulley is below the outer line of the smallest
sprocket when looking from the rear.
TIAGRA
ST-4500 / R600 / 5510 / 6510
ST-4500 / R600 / 5510 / 6510
SL-7710 / R440 / R660 / BS77
SL-R440 / R650
18
27
SIS-SP41
2. Connection and securing of
RD-4500-SS
RD-4500-GS
the cable
SS
GS
Connect the cable to the rear
FH-4500
derailleur and, after taking up the
initial slack in the cable,
CS-HG50-9
re-secure to the rear derailleur as
CN-HG53
shown in the illustration.
SM-SP17
Note:
Be sure that the
SS
GS
cable is securely
in the groove.
31 teeth or less
37 teeth or less
27T
27T
11T
11T
16 teeth or less
22 teeth or less
3. Low adjustment
Turn the low adjustment screw so that the guide
pulley moves to a position directly in line with the
largest sprocket.
5 mm Allen key
B-tension
adjustment screw
4. How to use the B-tension adjustment screw
Mount the chain on the smallest chainring and the
largest sprocket, and turn the crank arm backward.
Then turn the B-tension adjustment screw to adjust
Dropout tab
the guide pulley as close to the sprocket as possible
but not so close that it touches. Next, set the chain to
the smallest sprocket and repeat the above to make
sure that the pulley does not touch the sprocket.
Largest chainring
Chain
90°
Outer line of
smallest sprocket
1
2
1
2
Guide pulley
Top adjustment
screw
Pull
Tightening torque:
5 - 7 N·m {44 - 60 in. lbs.}
Groove
Largest sprocket
Guide pulley
1
2
Low adjustment
2
1
screw
Largest sprocket
Smallest sprocket
2
2
1
2
1
B-tension
adjustment screw
1
5. SIS Adjustment
Operate the shifting lever several times to move the
chain to the 2nd sprocket. Then, while pressing the
lever just enough to take up the play in the lever, turn
the crank arm.
Play
2
3
Lever (A)
When shifting to 3rd
When no sound at all
is heard
Tighten the outer cable
Loosen the outer
adjusting barrel until
casing adjustment
the chain returns to the
barrel until the chain
2nd sprocket.
touches the 3rd
(clockwise)
sprocket and makes
noise. (counter
clockwise)
Outer casing
Outer casing
adjustment barrel
adjustment barrel
Best setting
The best setting is when the
shifting lever is operated just
enough to take up the play and
the chain touches the 3rd
sprocket and makes noise.
* Return the lever to its original position (the position
where the lever is at the 2nd sprocket setting and it
has been released) and then turn the crank arm
clockwise. If the chain is touching the 3rd sprocket
and making noise, turn the outer casing adjustment
barrel clockwise slightly to tighten it until the noise
stops and the chain runs smoothly.
Operate lever to change gears, and check that no
noise occurs in any of the gear positions.
For the best SIS performance, periodically lubricate all
power-transmission parts.
These service instructions are
printed on recycled paper.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho Sakai-ku, Sakai, Osaka 590-8577, Japan
Please note: specifications are subject to change for improvement without notice.
(English)
© Mar. 2006 by Shimano Inc. XBC SZK Printed in Japan.

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