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Arc Flash Harness Manual
STANDARDS
ANSI
Z359.11-2021
OSHA
1926.502, 1910.140
ASTM
F887
1
V4. 2024 Copyright Safewaze: 220-00068

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Summary of Contents for SafeWaze Arc Flash 022-1038

  • Page 1 Arc Flash Harness Manual STANDARDS ANSI Z359.11-2021 OSHA 1926.502, 1910.140 ASTM F887 V4. 2024 Copyright Safewaze: 220-00068...
  • Page 2 Read and understand instructions before using equipment! Do not throw away instructions! Always verify the latest revision of the Safewaze Manual is being utilized. Visit the Safewaze website, or contact Customer Service, for updated manuals. IMPORTANT: • Please refer to this manual for essential instructions on the use, care, or suitability of this equipment for your application.
  • Page 3 Women who are pregnant and individuals considered minors must not use any Safewaze equipment. • Do not alter or misuse equipment. Only Safewaze, or entities authorized in writing by Safewaze, may make repairs to Safewaze fall protection equipment.
  • Page 4 20.0 ► ► Inspection and Maintenance 21.0 ► ► Labels 22.0 ► ► Part Numbers Covered 23.0 ► ► ANSI/ASSP Z359.11, ANNEX A 24.0 ► ► Harness Inspection Checklist 25.0 ► ► Annual Inspection Form V4. 2024 Copyright Safewaze: 220-00068...
  • Page 5 An Arc Flash occurs when an electric current leaves its intended path. When a human is in close proximity to an Arc Flash, serious injury or death can occur. Safewaze Arc Flash Harnesses are engineered to withstand an Arc Flash event and continue to provide Fall Protection for the user.
  • Page 6 Working in obstructed fall paths, cramped areas, or on moving materials like sand and grain, may not allow the user’s body to gain enough speed buildup to cause the SRL to engage and lock in the event of a fall. V4. 2024 Copyright Safewaze: 220-00068...
  • Page 7 Do not allow the lifeline to pass under arms or between the legs. • Sharp Edges: Safewaze Class 1 SRLs are NOT designed for use in Leading Edge Environments. Should a specific work area have an extremely sharp edge/ edges that may come into contact with the lifeline constituent of the SRL, a Class 2 SRL is required.
  • Page 8 Rescue/Confined Space: Safewaze Anchors are authorized for use in Rescue/ Confined Space applications. Rescue systems are utilized to safely recover a worker from a confined location or after exposure to a fall. Composition of rescue systems can vary based upon the type of rescue involved. The structure to which the anchor is attached must withstand loads applied in the directions permitted by the system of at least 3,100 lbs.
  • Page 9 Fall Clearance calculation. Consult with a Competent Person when working in different scenarios and when using non-Safewaze equipment. 6' FREE FALL LANYARD (OVERHEAD) EXAMPLE 6' FF LANYARD...
  • Page 10 Always work as close to, or in line with, the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall. Ensure a Competent Person includes swing fall in calculations if the hazard exists. V4. 2024 Copyright Safewaze: 220-00068...
  • Page 11 ► ► 10.0 COMPATIBILITY OF CONNECTORS • Safewaze equipment is designed for, and tested with, associated Safewaze components or systems. If substitutions or replacements are made, ensure all components meet the applicable ANSI requirements. Read and follow manufacturer’s instructions for all components and subsystems in your PFAS. Not following this guidance may jeopardize compatibility of equipment and possibly affect the safety and reliability of the system.
  • Page 12 HARNESS SIZING See Chart 1 for sizing of Safewaze harnesses based on the users height and weight CHART and Table 2 for belt sizing based on waist measurement. This sizing is based upon average body dimensions.
  • Page 13 13.0 PUTTING ON AND ADJUSTING HARNESS Safewaze harnesses are offered in a variety of configurations (Sections 14-16). The following steps of putting on and adjusting the harness are correct for most Safewaze harness styles: Hold the harness by its dorsal D-ring and allow it to hang freely. Ensure the harness straps are unbuckled, not twisted, and not tangled.
  • Page 14 • For a Quick-Connect Buckle-- Connect buckles until a "click" is heard and the green dot is present. To disconnect, push prongs and pull buckles apart. • For a Tongue Buckle-- Insert strap through tongue buckle until snug fit. Insert tongue buckle through strap grommet. V4. 2024 Copyright Safewaze: 220-00068...
  • Page 15 MATING BUCKLE: Small Buckle Large Buckle DIELECTRIC MATING BUCKLE: Small Buckle Large Buckle OFFSET MATING BUCKLE: Small Buckle Large Buckle QUICK-CONNECT BUCKLE Push prongs forward while pulling buckles apart. V4. 2024 Copyright Safewaze: 220-00068...
  • Page 16 Note: Stow any excess webbing with the plastic or elastic MATING BUCKLE TORSO ADJUSTER: Secure Excess Strap V4. 2024 Copyright Safewaze: 220-00068...
  • Page 17 D-ring keeper without any tools. Part numbers for BWBs are SW-9012 and 9013. For full instructions regarding BWB installation and SRL connection to harness, see the product manual for the specific SRL utilized. BEHIND-THE-WEB BRACKET: V4. 2024 Copyright Safewaze: 220-00068...
  • Page 18 Safewaze harnesses are equipped with two lanyard keepers-- one on each torso strap. These lanyard keepers provide a location to attach the unused device leg while keeping them easily accessible and clear of ongoing work operations.
  • Page 19 ► ► 19.0 HARNESS CONNECTION EXAMPLES Safewaze Arc Flash Harnesses can be used for Personal Fall Arrest, Restraint, Work Positioning, and Rescue/Confined Space applications. See figures below for examples of harness connection points. HARNESS CONNECTION EXAMPLES: FALL-ARREST ►...
  • Page 20 1. Inspect the webbing of the harness for cuts, frays, broken stitching, damage from heat or chemical exposure, or other defects related to excessive wear or abrasion (Image 6). 2. Inspect sizing adjusters for proper function and ensure correct sizing of harness for use. V4. 2024 Copyright Safewaze: 220-00068...
  • Page 21 (Load Indicator Behind) Buckles Labels Plastic/Elastic Web Keepers Tool Loops (If Applicable) Waist Strap/Belt (If Applicable) Tool Rings (If Applicable) Leg Connection Tower Seat (If Applicable) Notes: Ensure load indicators are not deployed (Page 13). V4. 2024 Copyright Safewaze: 220-00068...
  • Page 22 IMAGE 6: WEB DAMAGE EXAMPLES Repairs: Only Safewaze, or entities authorized in writing by Safewaze, may make repairs to Safewaze fall protection equipment. Cleaning: The harness can be cleaned with water and mild soap. The user shall remove all dirt, possible corrosives, and contaminants from the system prior to, and after, each use.
  • Page 23 022-1985 024-1558 020-1296 022-1986 024-1559 020-1344 023-1207 024-1560 020-1345 023-1225 024-1561 020-1346 023-1226 024-1562 020-1347 023-1291 024-1563 020-1348 023-1296 024-1564 020-1349 023-1297 024-1592 020-1350 023-1298 024-1593 020-1352 023-1299 024-1594 020-1353 023-1300 024-1595 020-1354 023-1301 024-1596 V4. 2024 Copyright Safewaze: 220-00068...
  • Page 24 9. Due to the nature of soft loop connections, it is recommended that soft loop attachments only be used to connect with other soft loops or carabiners. Snaphooks should not be used unless approved for the application by the manufacturer. V4. 2024 Copyright Safewaze: 220-00068...
  • Page 25 The waist, rear attachment element shall not be used for fall arrest. Under no circumstances is it acceptable to use the waist, rear attachment for purposes other than travel restraint. The waist, rear attachment shall only be subjected to minimal V4. 2024 Copyright Safewaze: 220-00068...
  • Page 26 3. Equipment shall be stored in a manner as to preclude damage from environmental factors such as temperature, light, UV, excessive moisture, oil, chemicals and their vapors or other degrading elements. V4. 2024 Copyright Safewaze: 220-00068...
  • Page 27 Paint Contamination Strap Excessive Wear Heat / UV Damage PASS FAIL NOTE STITCHING Impact Indicators Shoulder / Chest / Leg / Back Straps NOTES 225 Wilshire Avenue SW, Concord NC 28025 • 800-230-0319 • www.safewaze.com V4. 2024 Copyright Safewaze: 220-00068...
  • Page 28 INSPECTION LOG ANNUAL FORM Inspection Inspector: Pass/Fail: Comments/ Date: Corrective Action: Address: 225 Wilshire Ave SW, Concord, NC 28025 Phone: (800) 230-0319 Fax: 704-262-9051 Email: info@safewaze.com Website: safewaze.com V4. 2024 Copyright Safewaze: 220-00068...