Summary of Contents for CLIVET Pack3 CSRN-Y Series
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CSRN-Y 60.4 - 120.4 M09V00002-01 06-2024 Keep this manual with the wiring diagram in an accessible place for the operator, for future reference.
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Dear Customer, We congratulate you on choosing these product Clivet has been working for years to offer systems able to assure the maximum comfort for a long time with highly-reliable, efficient, high-quality and safe solutions. The target of the company is to offer advanced systems, that assure the best comfort and reduce energy consumption as well as the installation and maintenance costs for the entire life-cycle of the system.
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Pay particular attention to: INSTALLER use USER use Summary Safety considerations ......................7 Safety .............................7 Manual ...........................7 Risk situations ........................7 Intended use ........................7 Installation ..........................7 Maintenance.........................7 Modification ..........................7 Breakdown/Malfunction ....................7 User training .........................7 1.10 Data update ..........................8 Indications for the User ......................9 In case of breakdown or malfunction ................9 The installer must train the user, particularly on: ............9 Unit identification ........................9...
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Functional spaces .......................17 Positioning ..........................17 External air hood .........................19 Gas heating module ......................20 UV-C lamps ...........................24 Water connections........................25 Condensation in winter operation ..................25 Risk of freezing ........................25 Immerged electrodes humidifier ..................26 Heating coil ..........................27 Aeraulic connections .......................28 Treated air channelling ......................28 Electrical connections ......................29 Electrical data ........................29 Connections .........................29...
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Control ............................42 11.1 Operational modes ......................43 11.2 Setpoint (temperature) ......................43 11.3 Parameters menu ........................44 11.4 Setpoint ..........................44 11.5 Stata menu ..........................45 11.6 Date and hour ........................46 11.7 Button lock ..........................46 11.8 To visualize alarm in progress ..................47 11.9 Scheduler ..........................48 11.10 Service keypad ........................52 11.11 Main menu ..........................53...
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12.17 Dismantling ...........................60 12.18 Labelling ..........................60 12.19 Recovery ..........................60 12.20 Transport, mark and storage ....................60 Maintenance..........................62 13.1 Safety .............................62 13.2 General ..........................62 13.3 Frequency of interventions ....................62 13.4 Recommended periodic checks sheet .................63 13.5 Unit booklet ..........................64 13.6 Structure ..........................64 13.7 Outdoor air coil ........................64 13.8 Indoor air coil ........................64 13.9 Condensation collection basin ..................64...
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Safety Considerations 1. Safety considerations Safety Read carefully “Residual risk” section where all situation which may cause damages to things and injuries to Operate in compliance with safety regulations in force. people are reported. To carry out the operations use protection devices: Installation, starting, maintenance and repair required gloves, goggles, helmet, headphones, protective knee specific knowledge;...
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Safety Considerations • Set points change • Standby mode • Maintenance • what to do / what not to do in case of alarm 1.10 Data update Continual product improvements may imply manual data changes. WARNING This product contains fluorinated greenhouse gases covered by the Kyoto protocol.
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Indications For The User 2. Indications for the User Keep this manual with the wiring diagram in an accessible place for the operator. Note the unit data label so you can provide them to the assistance centre in case of intervention (see “Unit identification”...
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Information On Refrigerant Gas 3. Information on refrigerant gas WARNING This product contains fluorinated greenhouse gases covered by the Kyoto protocol. Do not discharge gas into air. Refrigerant type: R32 Characteristics of R32 refrigerant: • minimum environmental impact thanks to the low Global Warming Potential GWP •...
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4. Configuration CAK configuration Single fan section for full recirculation Return air Supply air CBK configuration Single fan section for recirculation and fresh air Return air Supply air Fresh air...
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CBK-G configuration Single fan section for recirculation, fresh and exhaust air Return air Supply air Fresh air Exhaust air CBK-G configuration + enthalpy wheel Fan section for recirculation, fresh and exhaust air with enthalpy wheel Return air Supply air Fresh air Exhaust air...
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CCK-REVO configuration Double fan section with fresh air and REVO thermodynamic recovery RA Return air Supply air Fresh air Exhaust air...
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Supply and return configuration M0 - R0 M3 - R0 M5 - R0 Standard unit Option Option M0 - R3 M3 - R3 M5 - R3 Option Option Option Filters nomenclature according to EN ISO 16890 1° filtering stage - standard ISO 16890 Coarse 60% 2°...
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Before Installation 5. Before installation Safety Provide personnel with personal protective equipment suitable for the situation, such as Operate in compliance with safety regulations in force. helmet, gloves, accident-prevention shoes, etc. For detailed information (dimensions, weight, technical characteristics etc.) please refer to the TECHNICAL Observe all safety procedures in order to INFORMATION section.
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Before Installation Lifting with spacer bar Align the barycenter to the lifting point Gradually bring the lifting belts Before starting the handling, make sure that the unit is stable.
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Selecting The Installation Site 6. Selecting the installation site Positioning Put the unit in a position where any leaking gas cannot enter buildings or stagnate in closed areas. WARNING In the latter case, observe the rules for machinery Installation must be in accordance with local rooms (ventilation, leak detection, etc.).
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Selecting The Installation Site Concrete floor metal shavings,iron filing dusts and waste generally ABSOLUTELY TO AVOID: metal dusts also fine fumes produced by combustion of organic and not materials (wood, coal, gasoline, etc.) CBK, CBK-G, CCK-REVO only Avoid snow accumulating 1 2 cm thick neoprene strips 2 concrete floor 3 floor...
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Selecting The Installation Site 6.4 External air hood CBK, CBK-G, CCK-REVO configurations Open panel A, inside there is the hood and the fixing screws. DETTAGLIO A DETAIL A Secure the hood with screws...
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Based on the specific installation requirements, the length of the chimney can be increased with 8 Pilot burner gas solenoid valve suitable joints and fittings (not supplied by Clivet). Gas connection • Read the gas heating module manual. • Connection must be carried out by qualified personnel.
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Selecting The Installation Site A Apply the flat adhesive gasket15x5 on the Gas Module flange perimeter to guarantee the absence of air bypass. Fix with screws the flue supporting bracket to the GM frontal panel Fix the extensions with clamps to the flue supporting bracket Fix the suction terminals in ambient and the fuel components (curves, extensions, terminals) by the corresponding gaskets 1 remove the unit supply flange closing.
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Selecting The Installation Site Connections performed by costumer For a correct reading of the flow temperature, install the BT2-TC flow probe at 300cm from the gas module, in the case of a straight section of the duct, or at least 50 cm after the first curve, so that the air temperature is mixed properly. Install the probe inside a plastic or metal tube to support, repair and ensure safety from bad weather or during maintenance Inside the treatment area and the gas module there are the interfacing cables between the unit and the gas module...
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Selecting The Installation Site Gas use features 82kW 100kW 130kW 164kW 200kW 300kW Description Rated heating capacity 16,4 82,0 21,0 100,0 12,4 130,0 16,4 164,0 21,0 200,0 21,0 300,0 Efficiency Hi (P.C.I.) 108,4 97,6 108,6 97,2 108,1 96,8 108,4 97,6 108,6 97,2 108,6...
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Selecting The Installation Site 6.6 UV-C lamps Option WARNING Direct radiation device: causes eye irritation and skin rashes. Any maintenance operation must be carried out with the lamps off. UV-C lamps use ultraviolet radiation to purify the air from the development of bacteria, molds, fungi and viruses.
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Water Connections 7. Water connections Condensate drain P = 300 Pa = 30 mm The condensate must be disposed in order to avoid T = 2P = 60 mm damages to people and things. S = T/2 = 30 mm •...
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Water Connections 7.3 Immerged electrodes humidifier Option The humidification function is only enabled with the unit in heating mode. Connexion humidificateur: 1”F Supply water The humidifier must be supplied with mains water having the following features: • pressure between 0.1 and 0.8 Mpa (1 – 8 bar) •...
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Water Connections 7.4 Heating coil Option Max. operating pressure = 10 bar Water flow modulation valve already mounted and wired on the machine A drain valve vent valve Provided by the costumer: 1 anti-vibration devices 2 piping supports 3 Shut-off valves...
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Aeraulic Connections 8. Aeraulic connections The dimensioning and correct execution of the aeraulic Isolate the channels connections are fundamental to guarantee good unit operation and adequate level of silence in the room. When designing and manufacturing the ducting, consider LOAD LOSSES, AIR FLOW AND SPEED that must be consistent with the unit features.
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Electrical Connections 9. Electrical connections The characteristics of the electrical lines must be 10 Do not drill holes in the electrical panel. determined by specialized personnel able to design 11 Alternatively, restore the IP rating with watertight electrical installations; moreover, the lines must be in systems.
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Electrical Connections The bus cable must comply with non-prescribed local electrical standards (e.g. insulation, voltages, flame propagation, etc.). The cable shield must be grounded at a single point free from disturbances*. In order to ensure correct communication, the earth connection of the shield can also be configured differently depending on the area and the types of interference.
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Electrical Connections 9.7 Connections performer by customer...
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Electrical Connections P.C. - not supplied Optional keypad RJ45 : collegamento standard Spostare RJ45 da T-IP a T-HI Configure P.C. 1 connect P.C. and main module with LAN cable 2 check in the taskbar that the connection is active 3 Open Control panel and select Network and sharing center 4 Select Modify board setting 5 Select Local area connection (LAN) 6 Select Internet protocol version 4 (TPC) IPV4 and enter Property...
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Electrical Connections 9.8 Remote control with user interface Connections POL822 Distance up to 350 mt Distance up to 700 mt user interface B = B1 KNX bus, max 350 mt twisted pair with shield, Ø 0,8 mm EIB/KNX cable marking recommended power supply unit N125/11 5WG1 125-1AB11 AC 120...230 V, 50...60 Hz...
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Electrical Connections 9.9 ModBUS • Every RS485 serial line must be set up using the 'In/ Out' bus system. Other types of networks are not allowed. POL687 • The difference in potential between the earth of the two RS485 devices that the cable shielding needs to be connected to must be lower than 7 V •...
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Electrical Connections 9.10 BACnet IP 9.11 LONWORKS POL687 POL687 LED BSP communication with APC module LED BSP communication with APC module green communication ok green communication ok yellow software ok but communication with APC down yellow software ok but communication with APC down flashing : software error flashing : software error fixed : hardware error...
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Electrical Connections 9.12 BACnet MSTP POL687 LED BSP communication with APC module green communication ok yellow software ok but communication with APC down flashing : software error fixed : hardware error LED BUS communication with BACNET green ready for communication yellow startup BACnet server down...
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Start-up 10. Start-up The indicated operations must be carried out by qualified technicians and specifically trained on the product. Upon request, the after-sales assistance centres execute start-up. The electrical, water connections and the other system works are by the installer. Agree upon in advance the star-up data with the service centre.
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The phase sequence is correct (if not, an alarm occurs). If present, the customer's BMS or external signals are correctly wired to the specified terminal. The compressor casing heater must be powered for at least 8 hours before the service appointed by Clivet carries out start-up.
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Start-up 10.3 Start-up sequence For details refer to the different manual sections. Unit ON power supply Make sure that the compressor casing heaters have been powered for at least 8 hours before start-up. Check that all the sensors on the unit are reading the correct and consistent value. Check the correct operation of the unit's HMI.
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Start-up 10.4 Refrigeration circuit 1 Check carefully the refrigerating circuit: the presence of oil stains can mean leakage caused by transportation, movements or other). 10.5 Water circuit Only with options: humidifier - hot water coil and hot water coil for refrigerated cabinet recovery. 1 Before realizing the unit connection make sure that the hydraulic system has been cleaned up and the cleaning water has been drained.
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Start-up 10.8 Fire alarm: configuration In presence of alarm: • the compressors are switched off The unit cannot be used as smoke extractor. • On-Off remote is disabled Any fire detection devices built-in the unit must • On-Off from keyboard is disabled be considered as an auxiliary safety system, and, accordingly, must not be a replacement for any fire detection devices in the room.
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Control 11. Control Keypad Function keys change of status: OFF, ON, ECO, FAN ALARMS menu access (if available) set TIME and DATE set SCHEDULER (prolonged pressure) to browse through the menus to set values to browse through the menus to set values access to the STATUS menu to confirm your selection to access the PARAMETERS menu (password 0047)
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Control 11.1 Operational modes Manual The choice between HEATING or COOLING mode is manually carried out from keyboard, room thermostat or remote selector (see ELECTRIC CONNECTIONS chapter). Automatic The choice between HEATING or COOLING mode automatically happens from electronic module depending on the room temperature, detected by the probe in unit return.
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Control 11.3 Parameters menu 11.4 Setpoint Press To change the manset manual temperature Setpoint: press the access by password is reserved to qualified personnel, the parameters changes can The unit: cause malfunctions. must be On En Climate must be = 0 enter password (0047) confirm scroll the parameters...
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Control 11.5 Stata menu Press scroll the statuses exit wait for 3 sec when the time is displayed it is possible to carry out other operations Keyboard index Status supply air temperature value [S0502]; outdoor air temperature value [S0501]; % return air humidity [S0526] % outdoor air humidity [S0524] air quality value [S0503] number of active compressors [S0054]...
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Control 11.6 Date and hour 11.7 Button lock Press Press for 4 sec. HOUR digits start flashing enter password (1000) confirm edit confirm MINUTE digits start flashing example: T0 = "-" key edit ON = active key see codes-key table confirm HOUR - MINUTE digits start flashing scroll the keys...
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Control 11.8 To visualize alarm in progress WARNING Before resetting an alarm identify and remove the cause that generate it. Repeated reset can cause irreversibile damages as maloperation of the system itself press only if the ALARM symbol is flashing Type of alarm ee = type of alarm (see table) Code...
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Control 11.9 Scheduler The most recent schedule saved overrides the existing one. For instance, if a day is included in two different WARNING schedules, the most recent one saved prevails. Enable scheduler (see: menu parametres) Scheduling days 2,4,5,6 Scheduling the 1st day, also the other days of the week It is possible to set up to 7 schedules (1 for every day of are automatically scheduled.
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Control to exclude day 7 press Press to set other the events 2,3,4,5,6 ripeat from (Set event 1 ) to confirm selected days press press 2 times to exit 2 4 5 6 starts flashing press P flashing, active scheduling Set event 1 Scheduling days 1,3,7 example: Tuesday 05:30 FAN...
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Control to exclude days 4,5,6 press - eventt minutes press to schedule day 7 press (7 starts flashing) - desired mode 1 = null, 1 = OFF, 2 = ECO, 3 = ON, 4 = press to confirm selected days press press to set other the events 2,3,4,5,6 1 3 7 starts flashing...
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Control Modify scheduling confirm Example: • day 5 • change events 3 and 4 • from ON to OFF Time Event Monday Tuesday Wednesday Thursday Friday Saturday Sunday press 05:30 - (OFF) - (OFF) - (OFF) 08:00 13:00 15:00 18:00 press 4 times (= event 4) 21:00 Press 2 sec...
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Control 11.10 Service keypad POL871 Function keys Main menu Alarm display Exit Previous level Keyboard settings Increases value Down Decreases value Confirm Password Display meaning SetPoint temperature setting Number of active compressors Return temperature % Integration Supply temperature % FreeCooling/Heating Unit state ON / OFF / ECO / FAN Unit mode...
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Control 11.12 Scheduler 11.11 Main menu (pwd 8210) It is possible to set 6 events (Off, Eco, On, Recirculating) Select for each week day. Scheduler must be enabled: display : actual value = On pag xy : unit parameters service-maintenance, P0500=1 Select the menu Select...
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Control 11.13 Keyboard settings 11.14 To Visualize alarm in progress Before resetting an alarm identify and remove the cause that generate it. Press 3 sec Repeated reset can cause irreversibile damages Select as maloperation of the system itself. In case of doubt please contact an Assistance Confirm Centre.
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Control 11.16 Main menù installer use Press Scroll Press 3 sec. Enter password Maintenance (1000) Press 3 sec. the access by password Enter password: Maintenance is reserved to qualified Manufacturer personnel, the parameters changes can cause Confirm malfunctions. Press Select Select Confirm Confirm...
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Control 11.17 Alarms ee129 ELECTRIC P.Suction Probe ee204 ELECTRIC EEV blockage Alarms Description Reset EE206 ELECTRIC Cmp.1 Protection AA003 AERAULIC Fire EE207 ELECTRIC Cmp.2 Protection aa004 AERAULIC Dirty filters EE218 ELECTRIC Source Fan Protection aa008 AERAULIC Low Supply Airflow ee222 ELECTRIC T.Discharge Probe aa010...
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Control 11.18 States S0081:CO2.Multisensor 1 S0082:VOC.Multisensor 1 U.M. Level S0083:CO.Multisensor 1 S0051:Operating Mode S0084:Noise.Multisensor 1 S0050:Operating Status S0085:Amb.Press.Multisensor 1 mbar S0507:ON/OFF Rem. D.I. S0086:CH4.Multisensor 1 S0508:Heat/Cool Rem. D.I. S0087:NO2.Multisensor 1 S0513:Cmd Cumulative Alarm S0088:Temp.Multisensor 2 °C S0501:Outdoor Temp. °C S0089:RH%.Multisensor 2 S0524:RH% Outdoor S0090:CO2.Multisensor 2 S0500:Return Air Temp.
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Safety Warnings For Operations On Units Containing R32 12. SAFETY WARNINGS FOR OPERATIONS ON UNITS CONTAINING R32 12.1 Area checks Ventilation must be maintained during operations. Ventilation must disperse the released refrigerant safely, Before working on systems containing flammable preferably outdoors in the atmosphere. refrigerants, perform safety checks to reduce the risk of combustion to the minimum.
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Safety Warnings For Operations On Units Containing R32 • During the reparation operations of sealed The following leak detection methods are considered components, disconnect all the equipment before acceptable for systems containing flammable refrigerants. removing sealed casings etc. If, during operations, it Electric leak detectors must always be used to identify is absolutely necessary for the equipment to remain flammable refrigerants, although they do not present a...
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Safety Warnings For Operations On Units Containing R32 12.18 Labelling • When using charging equipment, make sure that the various refrigerants are not contaminated. Flexible Equipment must be labelled reporting the dismantling tubes or conduits must be as short as possible to and emptying of the refrigerant.
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Safety Warnings For Operations On Units Containing R32 3 Disposal of equipment employing flammable refrigerants. Compliance with national regulations 4 Storage of equipment/devices. The equipment must be stored in compliance with the instructions provided by the manufacturer. 5 Storing packed (unsold) equipment. Packing must be performed in such a way that mechanical damage to the equipment inside it does not cause refrigerant leaks.The maximum number of...
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Maintenance 13. Maintenance 13.1 Safety 13.3 Frequency of interventions Operate in compliance with safety regulations in force. Perform an inspection every 6 months. To carry out the operations use protection devices: However, frequency depends on the type of use. gloves, goggles, helmet, headphones, protective knee Pan inspections at close intervals in the event of: pads.
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Maintenance 13.4 Recommended periodic checks sheet intervention frequency (months) presence of corrosions panel fixing pan fixing coil cleaning bowl cleaning + sanitisation outflow test air filters cleaning / inspection air flow rate measurement channelling: anti-vibration devices and fastenings check check of the fixing and the insulation of the power lead check of the earthing cable electric panel cleaning power remote controls status...
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Maintenance 13.5 Unit booklet It is very important to foresee periodical cleaning with suitable detergents and, eventually, disinfect with It’s advisable to create a unit booklet to take notes of the sanitising products. unit interventions. In this way it will be easier to adequately note the various 13.9 Condensation collection basin interventions and aid any troubleshooting.
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Maintenance 4 close the panel 5 dispose of the old filters sending them to specialised recycling or collection centres (keep to the standards in force) 13.12 iFD Electronic filters (ISO 16890 ePM1 90%) Impurities can cause a decrease in filtration efficiency and also an increase in the load losses of the component which increase the power consumption of the supply fan.
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Maintenance 13.15 Immerged electrodes humidifier • the filter body does not require replacing, wash it with water and remount it on the new cylinder, using the Option new gasket provided with the latter • check the seal gasket between the cylinder and the Connexion humidificateur: 1”F drain unit Do not use solvents or detergents to clean the plastic...
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14. Decommissioning 14.1 Disconnection Professional WEEE: all WEEE which comes from users other than private households. WARNING This equipment may contain: Before performing any operation, read the • refrigerant gas, the entire contents of which must warnings found in the Maintenance chapter. be recovered in suitable containers by specialised SAFETY WARNINGS FOR OPERATIONS ON UNITS personnel with the necessary qualifications;...
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15. Residual risks General Smell of burning, smoke or other signals of serious anomalies may indicate a situation which could cause In this section the most common situations are damage to people, things or the unit itself. indicated,as these cannot be controlled by the manufacturer and could be a source of risk situations for Electrically isolate the unit (yellow-red isolator).
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Contact with parts that could be under voltage due to the start up of the unit may cause electric shocks, burns and electrocution. When voltage is necessary for the circuit open the isolator on the attachment line of the unit itself, padlock it and display the appropriate warning sign.
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Construction - Standard airflow Size 60.4 70.4 80.4 90.4 100.4 120.4 Compressor Type of compressors SCROLL SCROLL SCROLL SCROLL SCROLL SCROLL No. of compressors Refrigeration circuits Std capacity control steps Refrigerant charge (C1) 32,5 Refrigerant charge (C2) 32,5 Air Handling Section Fans (Supply) Type of supply fan/motor RAD/EC RAD/EC...
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Sound levels - Standard mode Sound power level (dB) Sound Sound power pressure Octave band (Hz) SIZE level level 1000 2000 4000 8000 dB(A) dB(A) 60.4 70.4 80.4 90.4 100.4 120.4 The sound levels are referred to unit operating at nominal load in nominal conditions. The sound pressure level is referred at a distance of 1 m from the ducted unit surface operating in free field conditions.
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Operating range (Heating) The limits are meant as an indication and they have been calculated by considering: – general and non specific sizes, – standard airflow, – non-critical positioning of the unit and correct operating and maintenance of the unit, –...
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17. Dimensional CSRN-Y 60.4 - 80.4 version CAK / CBK / CBK - G / CCK - REVO...
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CSRN-Y 90.4 - 120.4 version CAK / CBK / CBK - G / CCK - REVO...
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CSRN-Y 60.4 - 80.4 version CAK / CBK / CBK - G / CCK - REVO with gas module GC10X - GC11X...
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CSRN-Y 60.4 - 80.4 version CAK / CBK / CBK - G / CCK - REVO with gas module GC13X - GC06X...
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CSRN-Y 90.4 - 120.4 version CAK / CBK / CBK - G / CCK - REVO with gas module GC12X - GC06X...
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CSRN-Y 90.4 - 120.4 version CAK / CBK / CBK - G / CCK - REVO with gas module GC07X...
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CSRN-Y 60.4 - 80.4 version CBKG with rotary recovery module...
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CSRN-Y 90.4 - 120.4 version CBKG with rotary recovery module...
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OFFERING SOLUTIONS TO ENSURE SUSTAINABLE COMFORT AND THE WELL-BEING OF PEOPLE AND THE ENVIRONMENT www.clivet.com sales and assistance CLIVET S.p.A. Via Camp Lonc 25, Z.I. Villapaiera 32032 - Feltre (BL) - Italy Tel. +39 0439 3131 - Fax +39 0439 313300 info@clivet.it www.clivet.com...
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