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Corradi Exyl Installation Manual

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Exyl®
Installation manual
2 - 04.2014

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Summary of Contents for Corradi Exyl

  • Page 1 Exyl® Installation manual 2 - 04.2014...
  • Page 3 Inserting pelmet ends pillar fixing CORRADI S.p.A. reserves the right to make technical modifications to the components or pro- Tin hardware ducts, except for the main features, at any time and without prior notice. Data sheets...
  • Page 4 GENERAL SAFETY WARNINGS Destination of use The EXYL is designed for a specific use (as outlined in this manual); any use other than that envi- Attention: general operating note saged shall relieve CORRADI S.p.A. of any responsibility.
  • Page 5 SYMBOLS The use of non-original spare parts, or unauthorised interventions or modifications shall relieve CORRADI S.p.A. of any responsibility for damage caused to persons, animals or pro- perty. It is absolutely forbidden to tamper with the fixings, the supports, the guides, the fixtures, the command and idler units and any other component of the EXYL.
  • Page 6 WALLMOUNTEDCONTROLS(CUSTOMERRESPONSIBILITY) It is custom designed and built for the client to protect from In case of Exyl with a wall-switch, push the switch in the low To lower the canvas, press the lower part of the button, to raise the sun and inclement weather, with the exception of snow;...
  • Page 7 PRELIMINARY CHECKS - Remove the elements from the packaging. The EXYL is delivered in a strong package that protects it from knocks or scratches. There is a label on the package that indicates: Attention: • Manufacturer data do not use a knife to avoid the risk of ruining the paint or metal elements.
  • Page 8 HEIGHT OF WALL SUPPORTS the sun or from adverse conditions, with the exception of snow; EXYL must be fixed to a suitable support wall and it can HEIGHT OF PILLARS be used in winds up to class 6 on the Beaufort scale, as shown in data sheet 1 (page 59).
  • Page 9 A 220 volt - 178 W motor reducer complete with button limit switch for ascent and descent. Ideal for flat awnings with 2, 3 or 4 guides because the canvas is never stretched; or for tilted awnings up to 3 guides with a maximum projection of 350 cm. 7 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 10 The intermediate brackets must be positioned with the central slot in correspondence with the - the external line of the brackets (1); line traced on the wall. - the intermediate fixing quotes of the central brackets. 8 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 11 Check the linearity of the tracing made with a spirit level. position the outside brackets on the line traced on the wall and mark the fixing holes. 9 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 12 - Insert the bolts (of a suitable type for the walls and loads, see table on page 60); - tighten the screws; - check the planarity of each bracket. 10 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 13 - Close off using the top cap (5). four screws provided. - Tighten the angle bars (6). - Repeat the operation on all the uprights. - Repeat the operation on all guides. 11 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 14 Mount the rear bracket of the guide (1) to the wall bracket (2) using the screws provided (3). Mount the pelmet support profile (A). Do not over-tighten the screws - fasten the profile to the wall using anchors and screws (B). 12 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 15 Use the angle bars (1) and the screws supplied (2) to mount the union bars (3) to the beams. 13 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 16 Mount the bar with motor to the beams with the relative corner brackets and screws supplied, positioning it so that the motor control panel (3) is facing downwards. 14 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 17 15 - Guide fixing - Fully tighten the screws to fasten the guide/upright. - Fully tighten the screws to fasten the guide with the wall bracket. 15 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 18 16 - Mounting front beams Insert the front beams (A) by moving the uprights slightly apart and tightening them with the screws provided in the relative angle bars (B). 16 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 19 Take the shaft (2) and loosen the screws (4) and (5). Remove the drive shaft (6) and the two bushes (7). ATTENTION: DO NOT DISMOUNT THE pRE-ASSEMBLED SHAFTS. 17 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 20 Slide the shaft (2) on the drive shaft (6), rotating it to compact the sliders in the runner (I). of the same length. Insert the two bushes (7) on both sides and lock them with the screws (5). 18 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 21 If the two hexagons do not couple during the insertion (male and female), turn the shaft (2) slightly, always keeping it pushed towards the motor until reaching the first coupling point. 19 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 22 Take the transmission shaft (3) and loosen the screw (9). Insert into the runner (I) until up against the bush (10). position the bush (10) at 10.5 cm and lock it with the screw (9). 20 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 23 If the two hexagons do not couple during the insertion (male and female), turn the shaft (3) slightly, always keeping it pushed towards the motor until reaching the first coupling point. 21 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 24 28 -Shaft installation Tighten the screw (11). Take the shaft (1) and loosen the screw (13). position the bush (14) at 10.5 cm and lock with the screw (13). 22 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 25 Insert the shaft into the runner (I) until up against the bush (14). Loosen the screw (15), run the shaft (1) rotating it (see fig. 30) to compact the sliders in the runner (I). 23 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 26 Check the correct working efficiency of the movement by moving the winding handle if the movement is manual, or else by temporarily connecting the electric motor. N.B.: At this point, fully tighten the fixing screws on each guide. 24 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 27 25 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 28 Insert the windbreak tubes (I) in the respective rubber cords of the canvas awning (Z) as shown in pelmet with Velcro (V), intermediate tubes (I) and terminal tubes (T). the figure. 26 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 29 Insert the supports of the central sliders (G) in the respective windbreaker tubes (I). Fit the successive windbreaker tubes (I) on the canvas awning rubber cords (Z) and snug against the central slider supports (G). 27 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 30 40 - Assembling canvas awning Insert the lateral stoppers (Y) in the respective windbreak tubes (I) on both sides. Insert the terminal tubes (T) as illustrated. 28 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 31 41 - Assembling canvas awning fig. 42 - Assembling canvas awning Insert the slider supports of the terminal tubes (S) as illustrated. Insert the terminal tubes (T) as illustrated. 29 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 32 Fit the front pelmet (M) on the wall side terminal tube, and the pelmet with Velcro (V) on the outer Insert the outside plugs (J) in the respective terminal tubes on both sides. side terminal tube. 30 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 33 On the opposite extremity of the windbreak tube on which the tightener is applied, tighten the canvas by placing the knee on the end stopper of the tube. 31 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 34 Fix all the screws from one side of the canvas. (X/2) on both sides and proceed with the canvas fixing. NOTE: NEVER FASTEN the plates (P), with the relative screws, to the intermediate joints (if present). 32 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 35 It is recommended to use the special tool contained in the LAYING KIT (optional on request). NOTE: Tighten the canvas as much as possible. The perfect aesthetic and functional result is directly proportional to the tension of the canvas. 33 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 36 34 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 37 Lower the bar of each lifting kit to the ground. Rest the canvas on the bars. Simultaneously actuate the lifting kits to bring the canvas awning up to the pins on the runners. 35 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 38 NOTE: The nuts of the drive slider (C1), and the fixed one (C2), must be tightened up to the point where the terminal stopper is adhering perfectly to the slider itself. The nuts on the intermediate sliders must be slightly tightened up to the end of the thread. The nuts on the first and last slider must be well tightened. 36 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 39 Insert the profile of the pelmet (A) into the wall-mounted profile (B) and, on the opposite side, into the hollow of the last tubular (fixed) of the curtain canvas (C). 37 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 40 (1). Fix, using the bolts of a suitable type for the walls and loads (see data sheet on page 60) (2). Fix completely the two feet (3). 38 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 41 TIN HARDWARE fig. 58 Spread the adhesive noise-reducing gasket on all the beam union bars. 39 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 42 - Drill a hole in the tin hardware in correspondence with the centre line of the beam union bars (4); - Fix with the self-tapping screws (5) supplied. 40 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 43 (2). - Spread a line of silicon between the roof protective cover and the wall (4). 41 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 44 * Wind resistance classification according to UNI EN 13561 T A B L E 3 - D E F L E C T I O N (MINIMUM VALUES IN CM FOR SINGLE CANVAS FLAT EXYL) T A B L E 2 - MAXIMUM DIMENSIONS (CM) AND WIND RESISTANCE...
  • Page 45 DATA SHEET 5 – Maximum load in daN (1 daN ≈ 1 kg) on single tensile or shear anchor (considering 2 anchors for each support (not combined) for a maximum wind speed of 38km/h(Beaufort scale 5 - Class 2 in accordance with EN 13561) WIDTH 1000 1050 1100 1150 1200 1250 1300 2 GUIDES 3 GUIDES 4 GUIDES 43 of 44 2 - 04.2014 CORRADI SpA - INSTALLATION MANUAL - EXYL...
  • Page 46 For the correct choice and use of the bolts refer exclusively to the manual of the fixing system anchor (not combined) (considering 2 bolts for each support). manufacturer * data taken from the HILTI technical sheets (ST_HY 70_2008.pDF page 259-261 and hsl-3.pDF page62-63) 44 of 44 CORRADI SpA - INSTALLATION MANUAL - EXYL 2 - 04.2014...
  • Page 48 CORRADIGROUP Corradi SpA Corradi System Srl 39, Via G. Brini 40128 Bologna - Italy 18, Via A. Einstein 47122 Forlì - Italy T +39 051 4188 411 F +39 051 4188 400 T +39 0543 796617 F +39 0543 794339 E info@corradi.eu...