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Corradi MAESTRO PERGOTENDA Installation Manual

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PERGOTENDA
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Installation manual

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Summary of Contents for Corradi MAESTRO PERGOTENDA

  • Page 1 MAESTRO PERGOTENDA ® Installation manual...
  • Page 3 13 SUPPLEMENTARY PILLAR ....................................... 41 CORRADI S.r.l. reserves the right to apply technical changes to the components or the product, 14 SCREEN INSTALLATION ........................................42 except for the main features, at any time and without notice.

  • Page 4: General Safety Warnings

    Before performing any installation, maintenance or cleaning operation, make sure to have understood the content of this manual. Failure to respect the instructions provided herein relieves CORRADI S.r.l. from any responsibility on damages to people, animals, property and/or components. The installation personnel must thoroughly respect the local prevailing accident- WARNINGS AND CAUTIONS prevention regulations.

  • Page 5: Preliminary Checks

    CONTENTS SYMBOLS The use of non-original spare parts, tampering with and unauthorised changes relieve CORRADI S.r.l from any responsibility on damages to people, property or animals. It is strictly forbidden to tamper with the connections, supports, runners, retainers, control and transmission units, and any other component of MAESTRO.

  • Page 6: Remote Control

    The use of the multi-channel remote control allows checking also Dispose of the used battery in suitable containers. accessories (optional) like lights and side closures. 6 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...

  • Page 7: Preliminary Inspections

    (wall-mounting, wood, metal, etc.). Proceed as follows: - remove the components from the packages. Attention: do not use a cutter to avoid damaging the metal element paint. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 7 of 64...

  • Page 8: Wall Installation

    - the external line of the total width (1); - in case of side-by-side structures, trace the intermediate fixing measures of the cen tral brackets. 8 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 9 - Position the brackets on the line on the wall and mark the fixing holes. - Use a water level to check the linearity of the drawn traces. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 9 of 64...
  • Page 10 - Insert the dowels (suitable to the wall and the loads), (see table on page 51); - tighten the screws; - check the planarity of every single bracket. 10 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 11 - fix the central pillar for wall installation (A) to plate (B) using 6 M8x16 screws (C). it to the wall following the operations described before. NOTE: in case of side pillar, the wall-mounted bracket is not present. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 11 of 64...
  • Page 12 (Det. X). 12 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 13 (Det. X). REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 13 of 64...
  • Page 14 WIDTH side (Z). In case of floor water drain, before fastening to the ground, trim the punched sticker with a cutter in the area of the drain hole and apply a bead of silicone in the hole as shown in (Det. X). 14 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 15 Note: The recesses (C) on the top edge of the pillar (that will act as drain holes for the gutters) must be positioned inside the structure (det. X). Apply a bead of silicone in the pillar/foot areas as shown in (det. Y). REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 15 of 64...
  • Page 16 Det. X Det. X Fig. 15 - Repeat the operations described in figures 13 and 14 following the installation drawings described in this image (det. X). 16 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 17 - fix the plate (C) with the relevant M8x16 screws (F) - repeat the same operations on the opposite side. Note: the beams are already fitted with the brackets fixed by Corradi S.r.l. for a possible side ATTENTION: If side closures are foreseen to be installed on the lateral sides closure (Z).
  • Page 18 Note: the anti-lifting plate is foreseen to be fixed on the 4 side brackets (A). - Lay the beam (A) on the brackets (B) fixed to the wall. 18 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 19 - Fix the plate (A) to the wall-mounted bracket (B) using the 2 supplied M8x16 screws (C). - Insert the side beam (A) in the rear brackets (B) and the screws (C) in the relevant slots (D), see det. X-Y. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 19 of 64...
  • Page 20 - Tighten the M8x16 screws (A) to the side beam (det. X); - tighten, without forcing, the screws (B) to the pillar (det. Y); - repeat the operations on the opposite side. 20 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 21 SELF-SUPPORTING VERSION WITH SUPPLEMENTARY MODULE ON WIDTH SIDE Det. C Det. B Det. D CENTRAL BEAM Det. E Det. A fig. 23 - Main diagram REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 21 of 64...
  • Page 22 SELF-SUPPORTING VERSION WITH SUPPLEMENTARY MODULE ON PROJECTION SIDE Det. C Det. D Det. B CENTRAL BEAM Det. A Det. E fig. 24 - Main diagram 22 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 23 - Insert the first crossbeam (A) into pillars (B) by inserting without tightening (det. X) the three screws (C) into the slotted seats (D). Note: Use the same method for the following crossbeams. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 23 of 64...
  • Page 24 - introduce the cable (D) inside the slot on the motor bearing crossbeam routing it out of the crossbeam side in the direction where it will be connected to the control unit. 24 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 25 (leave a few millimetres) to allow the following installation of the perimeter gutters. We recommend that pillar to be the one with the power supply for the structure. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 25 of 64...
  • Page 26 1 m from one another. slid close to the motor side. 26 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 27 AFTER INSTALLING THE MOTOR SHAFTS, fit the RH-LH casings (D) and fix them with the relevant self-drilling screws. AFTER INSTALLING THE MOTOR SHAFTS, fit the central casing (D) and fix it with the relevant self-drilling screws. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 27 of 64...

  • Page 28: Transmission Shaft Installation

    - if the two shafts do not match (male and female), slightly rotate shaft (A) keeping it against the motor until the first engagement point; - tighten screw (B). 28 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 29 - Slide shaft (A) until inserting it into the motor hexagon pin (B); you can find them in the reserved area of the CORRADI.EU website. - if the two hexagon ends (male and female) do not match, slightly rotate shaft (A) keeping it against Fig.

  • Page 30: Control Unit Installation

    Fig. 36 - Connect the motor cable connector to the control unit (C) (det. X), then place it inside the pillar (det. Y) with internal reinforcement. 30 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 31 NOTE: The nuts of the drive slider (C1) and of the fixed one (C2) must be tightened until the terminal plug perfectly adheres against the slider. The intermediate slider nuts must be slightly tightened, i.e. only until the end of the thread, without further forcing. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 31 of 64...
  • Page 32 Note: in presence of EXPERIENCE lights (on the canvas), this “casing” must be installed exclusively after the lights installation in order to use the cable passage on the second slot of the casing. When using EXPERIENCE lights, refer to the relevant manual. 32 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 33 CURVED CANVAS SPACERS Fig. 39 - fix the plate on both MOBILE GUTTER PLUGS. NOTE: see page 56 to bring the spring against the mobile gutter. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 33 of 64...
  • Page 34 - insert the indicated side of the GUTTER PLUG (2) in the end of the gutter profile (1) with a slight rotation until it is fully engaged; - then remove the remaining adhesive tape cover (4); - press to ensure perfect adherence to the gutter profile. 34 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 35 - Insert a 3-mm shim in the relevant GUTTER PLUG seat (1) until fully home. (2). - Apply silicone along the profile/GUTTER PLUG junction line as shown in the figure. Note: repeat these operations on the structure opposite side. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 35 of 64...
  • Page 36 - tighten screw (5) close to the terminal tube, see detail Z; - the external screw (6) (with dead hole) allows adjusting the gutter height, see detail W; - repeat the operation on the opposite side. 36 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 37 - first drill the gutter two ends, then its central part at steps of approximately 50 cm, in the suitable - repeat these operations (symmetrically) on the structure opposite side. groove and the terminal tube with a ø4 bit. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 37 of 64...
  • Page 38 - proceed with the final installation of the perimeter seals (A) having care to position the seal “lip” (secure) each gutter profile. downwards. ATTENTION: a wrong positioning of the seal could lead to seepage problems. 38 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 39 - silicon must be applied in all cases, regardless if the pillar is a drainage pillar or not. Note: IMPORTANT - Each structure must feature at last 2 out of 4 drainage pillars. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 39 of 64...
  • Page 40 - If SCREEN is not to be installed on the side, close the gap with the suitable profile (A) (Det. X); - fix the profile with the suitable short self-drilling screws (B), by placing one every 100 cm (approximately). 40 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 41 4- Fix the upper plate using the (short) self-drilling screws, keeping the pole perfectly vertical. 5- Fit the SCREEN support plate (C) using the short self-drilling screws keeping it aligned to the pillar side surface. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 41 of 64...

  • Page 42: Screen Installation

    - Fit brackets (C) fully home on both sides with short self-drilling screws in the areas indicated in the sides: the motor support (A) on the pillar or on the intermediate pillar, and the idle pin support (B) figure. on the opposite pillar. 42 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 43 NOTE: install the runner at approx. 4-5 mm from the outer edge of the pillar. NOTE: the side runners must be installed with the mobile profile outside (contrary to what described on the MAGIKO/BRIO installation manual). REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 43 of 64...
  • Page 44 14 SCREEN INSTALLATION Fig. 56 - The wirings must be distributed on the perimeter, using the channels, by introducing them into holes (A) and (B). 44 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 45 Configuration without SCREEN - 2 Ways 2 Doors. - 4 Ways Doors. - Screw using short self-drilling screws (A). - Screw using short self-drilling screws (A). REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 45 of 64...
  • Page 46 Fix the additional safety block (A) to the cover (B) of the beam in correspondence of the holes. Lower the canvas. Repeat on both cover sides. Fix the plate (A) as shown in the figure on both sides. 46 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 47 ATTENTION: if SCREEN is to be installed, insert the “brush” profile (D) (in the SCREEN accessories box) in the relevant space on the external casing before fitting it on the structure. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 47 of 64...
  • Page 48 (halfway) and apply the punched stickers cut in the same way. NOTE: the punched sticker must be applied to the lower side of the cover. 48 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 49 - Position the four plugs (C) in the upper side of the pillars and tighten with self-drilling screws. - Trim the excess punched sticker with a cutter paying attention not to scratch the aluminium profile (Det. Y). REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 49 of 64...
  • Page 50 - On the structure left and right side, use self-drilling screws to fix the angle bar (A) and (B) to the crossbeam (C); - fix plates (A), previously screwed to the structure, to the wall using suitable fixing systems (D) (not supplied by Corradi);...
  • Page 51 - Loosen the pre-assembled screw (A) and fix the angle plate (C) to the crossbeam (D) with the pre-assembled screw and a self-drilling screw (B); - fix the angle plate (C) to the wall using the suitable fastening systems (not supplied by Corradi);...
  • Page 52 - Apply silicone in the areas indicated in the figures; - in det. X the dashed lines indicate that the silicone must be applied inside the openings. 52 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 53 CONTENTS 21 ANGLE PLATE INSTALLATION Fig. 69 Fit the angle plate (A). Repeat on each drain. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 53 of 64...
  • Page 54 Prepare the junction plate (C) fixing it with screws to the anti-rebound barrier profile on the folded awning side (Det. B). Fix the screw (Det.C). Fix the screw (F). Fit the plate without fully tightening the screws (F) (Det.D). 54 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 55 - insert the anti-rebound barrier complete with supports (A) inside the gutters (B) on the projection sides. - Det. X - Fit first those near the stacked gutter (first 1 then 2). Position the profile at 10 mm from the corner. REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 55 of 64...
  • Page 56 Cut the gummed paper and rotate the anti-rebound barrier support (C) until it engages with the gutter (D). Fit the remaining profiles. Cut the gummed paper and rotate the anti-rebound barrier support (C) until it engages with the gutter (D). 56 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 57 Mark the BACK of the tilting blade at the points highlighted with the tape. On the BACK, throughout the tilting blade length, mark the brush fixing height (H). REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 57 of 64...
  • Page 58 Clean the surfaces on which the double-sided tape will be applied with the wipe (B) both on the tilting blade and on the brush support. Spread the primer (C) at the same points, position the tape (each strip has to be split in two parts), remove the film and fix the brush at the brush height previously marked. Refit the tilting blades (D). 58 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 59 Adjust the screw (A) so that the upper edge (B) of the anti-rebound barrier, when the canvas is open, remains flush to the outer edge of the side drip guard (C). REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 59 of 64...
  • Page 60 Move the plate (A) in position 1 without fully tightening the 2 screws (B) and fully open the canvas. With the canvas fully opened, push the plate (A) fully home against spring on the gutter plug and tighten the screw (B). 60 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...

  • Page 61: Electric System

    220 > 24 V LED lights receiving control unit to control lights lights/MIR dimmer multichannel SCREENS motors (220 V) ARKO remote control control unit power supply unit REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 61 of 64...
  • Page 62 240 daN 2250 daN ** The indicated values must be considered in combination to a shear effort on the single dowel equal to 240 daN 62 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 63 Maximum shear effort in daN (1 daN~1 Kg) on the single wall dowel. Values relating to the corresponding classes specified in table 1. Values relating to the corresponding classes specified in table 1. Width (cm) Width (cm) REV.1 - 11.2019 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO 63 of 64...
  • Page 64 For a correct selection of the dowels, exclusively refer to the manual provided by the fixing system Dowels must comply with what stated in table 6. manufacturer. 64 of 64 CORRADI S.R.L. - INSTALLATION MANUAL - PERGOTENDA ® MAESTRO REV.1 - 11.2019...
  • Page 66 Corradi srl Via M. Serenari, 20 40013 Castel Maggiore (BO), Italy T +39 051 4188411 F +39 051 4188400 hello@corradi.eu www.corradi.eu...

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