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Corradi Pergotenda 100 2009 Installation Manual

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Pergotenda®100 2009
Installation manual
2 - 04.2014

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Summary of Contents for Corradi Pergotenda 100 2009

  • Page 1 Pergotenda®100 2009 Installation manual 2 - 04.2014...
  • Page 3 10 mounting transmission shafts 11 Assembly impact canvas awning CORRADI S.p.A. reserves the right to make technical modifications to the components or pro- 12 mounting Impact canvas awning ducts, except for the main features, at any time and without prior notice.
  • Page 4 GENERAL SAFETY PRECAUTIONS Destination of use the peRgOtenDA 100 2009 is designed for a specific use (as outlined in this manual); any use Attention: general operating note other than that envisaged shall relieve CORRADI S.p.A. of any responsibility.
  • Page 5 SYMBOLS the use of non-original spare parts, or unauthorised interventions or modifications shall relieve CORRADI S.p.A. of any responsibility for damage caused to persons animals or pro- perty. It is absolutely forbidden to tamper with the fixings, the supports, the guides, the fixtures, the command and idler units and any other component of the peRgOtenDA 100.
  • Page 6 RADIO CONTROL If PERGOTENDA is equipped with radio control, the canvas lift, lower and stop movements are explained in the “motor and automatism” manual. 4 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 7 PRELIMINARY CHECKS - Remove the elements from the packaging. the peRgOtenDA 100 2009 is delivered in a strong package that protects it from knocks or scratches. there is a label on the package that indicates: Attention: • Manufacturer data do not use a knife to avoid the risk of ruining the paint or metal elements.
  • Page 8 6 on the Beaufort scale, as shown in data sheet 1 (page 62). PT100 4 GUIDES FLAT PT100 6 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 9 Ideal for tIlteD AWnIngS with 4 guides to guarantee with every manoeuvre the correct canvas tension, which could change due to the dilatations of the fabric or the guides caused by thermal excursions. 7 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 10 Check the parallelism between the feet by measuring the diagonals; if adjustments are necessary, only move feet A3 and A4. N.B. Check the planarity and level of positioned feet 8 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 11 3 series of hooks (e.g. B2 and B4) are always intermediate pillars in case of any pillars for the additional modules. mounting pt100 with additional modules. 9 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 12 3 series of hooks (e.g. B2 and B4) are always intermediate pillars in case of - Completely fix all the feet (5). mounting pt100 with additional modules. 10 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 13 25 mm in case of uneven floors. 11 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 14 Complete the basic module by inserting all the pairs of horizontal beams between pillars B2, B3 and B4. In case of additional modules, proceed by mounting the remaining horizontal beams. 12 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 15 In the same order, complete the fixing of all the joists on the sides of the basic module of the pt100. 13 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 16 2 guides: does not require any reinforcing joists. the inner edge (2). 3-4 guides: n° 8 reinforcing joists must be mounted with self-tapping screws, only in the four outer pillars. 14 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 17 Rest the longest matchwood wall on the outer side of the pt100 and fix it with the supplied screws in the holes made on the joists. Repeat the operation on all sides of the pt100. 15 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 18 Insert the fixing screw in the fillets of the matchwood, avoiding the top one and the bottom one so as not to interfere with the screws previously inserted for the outer side. 16 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 19 Fix the tin hardware supports (1) at equal distances on all sides of the pt 100 (only the flat version), two supports for each side, flush with the upper edge of the beam (2) 17 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 20 Fix the supports exactly in the centre of the beam and in the positions indicated (A-B) D: Fixing plate on outer pillars A: Fixing dimensions for flat pt 100 supports 18 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 eRRAtA CORRIge 1 - 09.2009...
  • Page 21 MOUNTING GUIDE SUPPORTS fig. 16 fig. 17 Check the linearity of the brackets with a spirit level. Fix the supports with the self-tapping screws. 19 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 22 (1) on the supports; check that the position on the brackets is centred. Fully tighten the locking nuts. 20 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 23 (1) on the supports; check that the position on the brackets is centred. Fully tighten the locking nuts. 21 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 24 21 - Mounting upright pillar guides on wall brackets. mount the rear guide bracket (1) to the bracket (2) using the supplied screws (3). Do not over-tighten the screws 22 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 25 1 metre. Fix the profile with Velcro to the supports by turning the lever of each one. 23 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 26 (1) using the supplied screws (2). the centre distance indicated in the project design. mount the union bars (3) to the angle bars (1) with the supplied screws (2). 24 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 27 (3) is facing downwards. 25 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 28 (towards the wall) the drive slider of the runners so that all the interme- AttentIOn: diate sliders are grouped together. DO nOt DISmOunt tHe pRe-ASSemBleD SHAFtS. 26 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 29 Slide the shaft (2) on the drive shaft (6), rotating it to compact the sliders in the runner (I). of the same length. Insert the two bushes (7) on both sides and lock them with the screws (5). 27 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 30 If the two hexagons do not couple during the insertion (male and female), turn the shaft (2) slightly, always keeping it pushed towards the motor until reaching the first coupling point. 28 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 31 Insert into the runner (I) until up against the bush (10). take the transmission shaft (3) and loosen the screw (9). position the bush (10) at 10.5 cm and lock it with the screw (9). 29 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 32 If the two hexagons do not couple during the insertion (male and female), turn the shaft (3) slightly, always keeping it pushed towards the motor until reaching the first coupling point. 30 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 33 (11). take the shaft (1) and loosen the screw (13). position the bush (14) at 10.5 cm and lock with the screw (13). 31 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 34 Insert the shaft into the runner (I) until up against the bush (14). loosen the screw (15), run the shaft (1) rotating it (see fig. 30) to compact the sliders in the runner (I). 32 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 35 Slide the shaft (1) on the drive shaft (6) that was previously positioned. N.B.: At this point, fully tighten the fixing screws on each guide. 33 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 36 34 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 37 Insert the windbreak tubes (I) in the respective rubber cords of the canvas awning (Z) as shown in pelmet with Velcro (V), intermediate tubes (I) and terminal tubes (T). the figure. 35 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 38 48 - Assembling canvas awning Insert the lateral stoppers (Y) in the respective windbreak tubes (I) on both sides. Insert the terminal tubes (T) as illustrated. 36 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 39 Insert the front pelmet (M) on the front side terminal tube, and the pelmet with Velcro (V) on the Insert the outside stoppers (J) in the respective terminal tubes on both sides. rear side terminal tube (motor). 37 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 40 On the opposite extremity of the windbreak tube on which the tightener is applied, tighten the canvas by placing the knee on the end stopper of the tube. 38 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 41 Fix all the screws from one side of the canvas. (X/2) on both sides and proceed with the canvas fixing. NOTE: never apply the plates (P), with the relative screws, on any intermediate joints. 39 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 42 It is recommended to use the special tool contained in the peRgOtenDA lAYIng KIt (optional on request). NOTE: tighten the canvas as much as possible. the perfect aesthetic and functional result is directly proportional to the tension of the canvas. 40 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 43 When the canvas has been fixed, make a cut with the special tool, in correspondence with the hole for the passage of the slider pin. 41 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 44 Rest the two ends of the canvas on the bars. Simultaneously actuate the two lifting kits to bring the canvas up to the pins on the runners. 42 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 45 43 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 46 MOUNTING VELCRO PELMET fig. 60 - Velcro pelmet Fix the Velcro pelmet to the previously installed profile. 44 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 47 - Rest each trunk of the frame on the respective side of the spandrel (3), perforate and fix with the supplied screws (4). Cut the spandrel with the measured values increased by 10 cm for each side (5). 45 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 48 - Cut off any excess (3). - Complete the spandrel mounting by closing the frame with the suitable profile and the upper tin hardware (4). 46 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 49 TIN HARDWARE fig. 63 Spread the adhesive noise-reducing gasket on all the beam union bars. 47 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 50 - Drill a hole in the tin hardware in correspondence with the centre line of the beam union bars (4); - Fix with the self-tapping screws (5) supplied. 48 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 51 - Drill the buffer in correspondence with the ridgecaps on the covering buffers, with a ø 4 drill bit and fix with the supplied rivets (2). 49 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 52 Drill the tin hardware from the lower part in correspondence with all the brackets (3) and fix from above with the supplied rivets. 50 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 53 ATTENTION: while fixing, keep all the coverings perfectly against the beams. When there is an overlap of tin hardware then spread a line of silicon for sealing. 51 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 54 ATTENTION: while fixing, keep all the coverings perfectly against the beams. When there is an overlap of tin hardware then spread a line of silicon for sealing. 52 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 55 In the rear part of each (motor side) make a hole with a ø 78 hollow bit, at a distance of 23 cm for connecting the down pipe. 53 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 56 Fix the gutters to the matchwood under each guide, resting on the lower horizontal beam, with Silicon the collar of the elbow joint and insert it in the hole in the gutter. the supplied screws in the previously drilled holes. 54 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 57 55 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 58 10 cm below the lower curve (on the straight pipe), while the lower one must be about 20 cm from the ground (in case of elevated heights an intermediate fixing must be used). 56 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 59 Close the supports with the semi-rings (4) and the relative screws supplied (5). Apply a line of silicon between the down pipe and the gutter fixing. 57 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 60 Frequent humidity In contact with the ground or fresh water permanent humidity In sea water permanent humidity 58 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 61 38 km/h (Beaufort scale 5 - Class 2 according to EN 13561) WIDTH (CM) 1000 1050 1100 1150 1200 1 GUIDES 2 GUIDES 3 GUIDES 59 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 62 D A T A S H E E T 7 - M I N I M U M S L O P E S ; M I N I M U M V A L U E S F O R T I L T E D P E R G O T E N D A 1 0 0 W I T H S I N G L E C A N V A S . WIDTH (CM) 1000 1050 1100 1150 1200 1250 1300 2 GUIDES 3 GUIDES 4 GUIDES 60 di 61 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009 2 - 04.2014...
  • Page 63 (not combined) (considering 2 bolts for each support). manufacturer * data taken from the HILTI technical sheets (ST_HY 70_2008.pdf pages 259-261 and hsl-3.pdf pages 62-63) 61 di 61 2 - 04.2014 CORRADI SpA - InStAllAtIOn mAnuAl - peRgOtenDA 100 2009...
  • Page 64 CORRADIGROUP Corradi SpA Corradi System Srl 39, Via G. Brini 40128 Bologna - Italy 18, Via A. Einstein 47122 Forlì - Italy T +39 051 4188 411 F +39 051 4188 400 T +39 0543 796617 F +39 0543 794339 E info@corradi.eu...