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Operating Instructions
Type: MAX-18
These operating instructions contain important information to
be observed for hand extruder operation and maintenance.
It is therefore imperative that they be read and their contents fully
understood by the operators before the hand extruder is placed in
service.
MUNSCH Kunststoff-Schweißtechnik GmbH
Issue 03.2023/Rev. 00
Page 1/25
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Summary of Contents for Munsch MAX-18
- Page 1 Operating Instructions Type: MAX-18 These operating instructions contain important information to be observed for hand extruder operation and maintenance. It is therefore imperative that they be read and their contents fully understood by the operators before the hand extruder is placed in service.
- Page 2 Hand Extruder MAX-18 Scope of delivery: Please check that the delivery is complete. The delivery comprises: 1 hand extruder 1 handle 3 welding shoes 1 hot air hood 1 tool kit 1 transport case Contents GENERAL ..................................4 SAFETY ..................................4 ...............
- Page 3 EG-Konformitätserklärung des Herstellers nach der EG-Maschinenrichtlinie 2006/42/EG Anhang II, Nr. 1 A EC-Declaration of Conformity by the Manufacturer as defined by machinery directive 2006/42/EC, Annex II, No. 1 A MUNSCH Kunststoff-Schweißtechnik GmbH Im Staudchen D-56235 Ransbach-Baumbach Germany Mr. Carsten Wiele, Kunststoffschweißtechnik GmbH,...
- Page 4 Hand Extruder MAX-18 1 General Non-observance of the safety instructions may in particular involve the following risks: failure of important hand extruder functions, These operating instructions must always danger for persons due to electrical and mechani- be available at the place of use of the hand ex- cal impacts including risk of burns, truder.
- Page 5 Minimum cross-section structions is fully understood by the operating per- [mm²] sonnel. up to 19 20-40 1) for 230V AC Length Minimum cross-section [mm²] up to 7 8 to 15 2) for 115V AC MAX-18 Issue 03.2023/Rev. 00 Page 5/25...
- Page 6 Hand Extruder MAX-18 Extension cables must be certified for the specific service conditions (e.g. outdoor service) and The hand extruder must not be used in ex- identified accordingly. plosion hazard areas or flammable atmospheres. Always handle the connecting cable with care.
- Page 7 - the unit does not work properly or there are unusual changes in its operating behaviour. Never allow the hand extruder to come in contact with water: Hazard to persons and equip- ment, risk of short-circuit. MAX-18 Issue 03.2023/Rev. 00 Page 7/25...
- Page 8 Transport of the hand extruder in MUNSCH’s original transport case is recommended. 3.2 Storage CAUTION Too low speed will cause danger of drive ...
- Page 9 In addition to the operating instructions and the na- tional and local accident prevention regulations appli- cable at the place of use, the acknowledged tech- nical rules for safe and proper working practices must be observed. MAX-18 Issue 03.2023/Rev. 00 Page 9/25...
- Page 10 Hand Extruder MAX-18 Mount the welding shoe - Select the welding shoe required for the CAUTION The hot air hood must be in place. specific weld geometry or machine a welding shoe blank to the required geometry. - Observe DVS 2207 Guideline, Part 4 for machining welding shoe blanks.
- Page 11 Make sure to maintain the air supply. bore for introducing the welding rod. When interrupting the welding job, switch off the drive unit and deposit the hand extruder as shown in the illustration below. MAX-18 Issue 03.2023/Rev. 00 Page 11/25...
- Page 12 Hand Extruder MAX-18 5.4.5 Shutoff 5.4.6 Transport/Storage Observe section “Safety”. Make sure to observe the instructions under section “Transport/Storage“. After completion of the welding job, switch off the drive unit and deposit the hand extruder as shown in the illustration (see preceding section).
- Page 13 MAX-18 Issue 03.2023/Rev. 00 Page 13/25...
- Page 14 Hand Extruder MAX-18 Page 14/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
- Page 15 MAX-18 Issue 03.2023/Rev. 00 Page 15/25...
- Page 16 Hand Extruder MAX-18 Page 16/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
- Page 17 MAX-18 Issue 03.2023/Rev. 00 Page 17/25...
- Page 18 Hand Extruder MAX-18 Page 18/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
- Page 19 Make sure to use original spare parts only. recommend: to have all maintenance, inspection and mounting If necessary, contact MUNSCH Kunststoff-Schweiß- work carried out by authorized and qualified per- technik GmbH. sonnel who are familiar with the operating instruc-...
- Page 20 Hand Extruder MAX-18 Page 20/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
- Page 21 Should malfunctions occur which are not covered the hand extruder, possible causes and their reme- here or which cannot be traced back to the cause dies (fault diagnosis chart). stated, please contact MUNSCH Kunststoff- Schweißtechnik GmbH. Malfunction Fault No. Drive motor does not start...
- Page 22 Hot air unit defective No mains voltage Check voltage supply Preheating nozzle stuck with melt Clean the preheating nozzle Filter K07623 clogged Replace the filter or clean it if possible 1) Consult MUNSCH Kunststoff-Schweißtechnik GmbH Page 22/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
- Page 23 8 Technical Data Type designation MAX-18 MAX-18 Voltage 230V AC 115V AC Air supply Integrated air supply Integrated air supply Welding materials PP, PE, PVDF, others on request PP, PE, PVDF, others on request Welding rod 3mm and 4mm Welding rod ...
- Page 24 Type designation: Serial no.: P.O. date: Your warranty MUNSCH Kunststoff-Schweißtechnik GmbH hereby war- rants the unit to be free from defects in materials and workmanship from the date of its first acquisition. Should deficiencies resulting from defects in materials or work-...
- Page 25 Purchaser shall not be entitled to any replacement. 5 Manufacturer’s warranty obligations shall not be affected by a change in ownership of the pur- chased article. MUNSCH Kunststoff-Schweißtechnik GmbH Im Staudchen D-56235 Ransbach-Baumbach P.O. Box 142 D-56221 Ransbach-Baumbach Germany Phone:...
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