Munsch MM-Xtruder Operating Instructions Manual

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Operating Instructions
Type:
MM-Xtruder
230 Volt / 115V
for Hand Extruder Ident No.
230V
K03969
115V
K04180
These operating instructions contain important information to
be observed for hand extruder operation and maintenance.
It is therefore imperative that the operating instructions be read and
their contents fully understood by the operators before the hand
extruder is being placed in service
MUNSCH Kunststoff-Schweißtechnik GmbH
Im Staudchen • D-56235 Ransbach-Baumbach
P.O. Box 142 • D-56221 Ransbach-Baumbach
Germany
MUNSCH Kunststoff-Schweißtechnik GmbH
Serial No.:
P.O. No.:
P.O. date:
.
Phone:
+49 (0) 26 23-8 98-80
Fax :
+49 (0) 26 23-8 98-85
Internet: http://www.munsch.de
E-mail:
munsch@munsch.de
Ausgabe 11.2006/Rev.00
Seite 1 von 28

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  • Page 1 It is therefore imperative that the operating instructions be read and their contents fully understood by the operators before the hand extruder is being placed in service MUNSCH Kunststoff-Schweißtechnik GmbH Phone: +49 (0) 26 23-8 98-80 Im Staudchen • D-56235 Ransbach-Baumbach...
  • Page 2 Hand Extruder MM-Xtruder Scope of delivery: Please check if the delivery is complete. The delivery comprises: 1 hand extruder 1 hot air hood 1 extruder stand 1 set of mounting tools 1 welding shoe, machined 1 transport case 3 air nozzles Munsch Kunststoff-Schweißtechnik GmbH...
  • Page 3: Table Of Contents

    5.5 Set temperature on temperature controller......................15 MAINTENANCE / REPAIR............................19 MM-X ..............19 AINTENANCE INSPECTION OF HAND EXTRUDER TYPE TRUDER ................................19 ISMANTLING 6.2.1 Hand extruder type MM-Xtruder ........................19 MALFUNCTIONS, CAUSES AND REMEDIES......................22 ...............................22 ROUBLE SHOOTING ..............................22 AULT DIAGNOSIS TECHNICAL DATA ..............................24 MM-Xtruder Edition 11.2006/Rev. 00...
  • Page 4 Hand Extruder MM-Xtruder Konformitätserklärung des Herstellers im Sinne der EG-Maschinenrichtlinie 98/37/EG Anhang II B, Declaration of Conformity by the Manufacturer as defined by Machinery Directive 98/37/EEC, Annex II B MUNSCH Kunststoff-Schweißtechnik GmbH Im Staudchen D-56235 Ransbach-Baumbach declare on their own behalf and responsibility that the hand extruder...
  • Page 5: General

    Any working practices posing a safety risk are may cause hazards to persons and the environment prohibited. or damage to the hand extruder. Moreover, failure to observe the safety instructions may lead to the forfeiture of any damages. MM-Xtruder Edition 11.2006/Rev. 00 Page 5/28...
  • Page 6: Identification Of Information In The Operating Instructions

    Hand Extruder MM-Xtruder 2.1 Identification of information in the operating 2.3 Risks resulting from non-observance of the instructions safety instructions In these operating instructions, safety instructions Non-observance of the safety instructions may cause whose non-observance may cause hazards to hazards to persons and the environment or damage persons are identified with to the hand extruder.
  • Page 7 • CAUTION The supply air must be clean, dry and free from oil and water. D02-0001 • Contact of combustible components with hot bare metal parts poses a fire risk! Do not use synthetic gloves! MM-Xtruder Edition 11.2006/Rev. 00 Page 7/28...
  • Page 8: Safety Instructions For Maintenance, Inspection And Mounting

    Hand Extruder MM-Xtruder • Do not direct the hot air jet of the hand extruder 2.6 Safety instructions for maintenance, inspection and mounting toward living beings or temperature-sensitive items. The Operator is responsible for ensuring that maintenance, inspection and mounting activities are...
  • Page 9: Transport And Storage

    If parts have been removed for transport purposes, mount and fasten them carefully before restarting the hand extruder! MUNSCH’s original shipping case or the transport cases offered by MUNSCH are recommended for transport. MM-Xtruder Edition 11.2006/Rev. 00...
  • Page 10: Product Description

    Preheating of the parts to be jointed is achieved by a preheat nozzle (5) which is supplied from an The type MM-Xtruder is a hand extruder with integrated hot air unit (6). Air supply is via an on- integrated air supply (Autoair).
  • Page 11: Startup And Shutoff

    - Using the clamping rig (Item 1.1.), fasten welding shoe (Item 1) on the hand extruder in the position required for welding. Observe welding direction! Tighten set screw (25). MM-Xtruder Edition 11.2006/Rev. 00 Page 11/28...
  • Page 12: Starting The Hand Extruder

    Hand Extruder MM-Xtruder • Mount preheat nozzle • CAUTION Before plugging in the mains - Select and mount the preheat nozzle (4) connector, check that the drive unit is not set to required for the specific weld geometry. continuous operation.
  • Page 13: Welding With The Hand Extruder

    5.5 “Set temperature”. For • CAUTION The hand extruder is provided with a temperature values, please see page 15, “Temperature chart for MM-Xtruder” bore B for introducing the welding rod. • The hand extruder will reach its operating temperature after about 10-15 minutes.
  • Page 14: Welding Direction / Rate

    Hand Extruder MM-Xtruder 5.4.3 Welding direction / rate 5.4.5 Shutoff • The pressure of the discharging extrudate causes the welding shoe (and hence, the hand extruder) to move in welding direction. Observe section “Safety”. • See DVS Guideline for the welding rate.
  • Page 15: Transport/Storage

    5.4.5.1 Hand extruder type MM-Xtruder 5.5 Set temperature on temperature • Press “return“ button to switch off the heating controller circuits. see subsequent user instructions • Allow extruder to cool for 10 minutes. • Pull mains connector of hand extruder.
  • Page 16 Hand Extruder MM-Xtruder Munsch Kunststoff-Schweißtechnik GmbH Edition 11/2006/Rev00 Page 16 of 28...
  • Page 17 MM-Xtruder Edition 11.2006/Rev. 00 Page 17/28...
  • Page 18 Hand Extruder MM-Xtruder Munsch Kunststoff-Schweißtechnik GmbH Edition 11/2006/Rev00 Page 18 of 28...
  • Page 19: Maintenance / Repair

    In addition to the operating instructions and the 6.2.1 Hand extruder type MM-Xtruder national and local accident prevention regulations applicable at the place of use, the acknowledged Overall drawing no. BA.MM-Xtruder.Rev-00...
  • Page 20 Hand Extruder MM-Xtruder Overall drawing of hand extruder type MM-Xtruder Munsch Kunststoff-Schweißtechnik GmbH Edition 11/2006/Rev00 Page 20 of 28...
  • Page 21 Parts Liste – Hand Extruder Type MM-Xtruder K03969 (230V) and K04180 (120V) Item No. Ident No. Designation Type 03884 welding shoe blank 03885 clamping ring 03898 preheat nozzle 03879 extruder screw 02669 axial deep-groove ball bearing 03890 drive unit 03883...
  • Page 22: Malfunctions, Causes And Remedies

    Should malfunctions occur which are not covered the hand extruder, possible causes and their here or which cannot be traced back to the cause remedies (fault diagnosis chart). stated, please contact MUNSCH Kunststoff- Schweißtechnik GmbH. Malfunction Fault No. Drive motor does not start...
  • Page 23 Observe instructions for hand extruder operation! Carbon brushes of drive motor worn out Replace carbon brushes Hot air unit defective No mains voltage Check voltage supply Heating not activated 1) Consult MUNSCH Kunststoff-Schweißtechnik GmbH MM-Xtruder Edition 11.2006/Rev. 00 Page 23/28...
  • Page 24: Technical Data

    Hand Extruder MM-Xtruder 8 Technical Data Type designation MM-Xtruder PP, PE, PVC, PVDF and other thermoplastics Welding materials ∅ 3 mm: 0.6 kg/h PP Welding rate, approx. ∅ 3 mm: 0.6 kg/h PE Welding rod welding rod ∅ 3 Application range...
  • Page 25 MM-Xtruder Serial number: Purchase order date: Your warranty MUNSCH Kunststoff-Schweißtechnik GmbH hereby warrants the unit to be free from defects in material and workmanship from the date of its first acquisition. Should deficiencies resulting from defects in materials or workmanship be identified during the warranty period, the...
  • Page 26 Hand Extruder MM-Xtruder Warranty The Manufacturer warrants freedom from defects Expressly excluded from this warranty shall be in materials and workmanship and state-of-the- any damage incurred through art performance of the purchased article for a period of six months from the date of delivery.
  • Page 27 MM-Xtruder Edition 11.2006/Rev. 00 Page 27/28...
  • Page 28 Hand Extruder MM-Xtruder MUNSCH Kunststoff-Schweißtechnik GmbH Im Staudchen • D-56235 Ransbach-Baumbach P.O. Box 142 • D-56221 Ransbach-Baumbach Germany Phone: +49 (0) 26 23-8 98-80 Fax: +49 (0) 26 23-8 98-85 Internet: http://www.munsch.de E-mail: munsch@munsch.de Munsch Kunststoff-Schweißtechnik GmbH Edition 11/2006/Rev00 Page 28 of 28...

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