Munsch MEK-36 Operating Instructions Manual

Munsch MEK-36 Operating Instructions Manual

Hand extruder

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Operating Instructions
Type:
MEK-36 / MAK-36
MEK-48 / MAK-48
MEK-58 / MAK-58
These operating instructions contain important
information to be observed for hand extruder operation and maintenance.
It is therefore imperative that they be read and their contents fully
understood by the operators before the hand extruder is placed in service
MUNSCH Kunststoff-Schweißtechnik GmbH
Serial No.:
Article No.: ______________
Issue 12.2009/Rev. 02
______________
.
Page 1/20

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Summary of Contents for Munsch MEK-36

  • Page 1 Operating Instructions Type: MEK-36 / MAK-36 Serial No.: ______________ MEK-48 / MAK-48 Article No.: ______________ MEK-58 / MAK-58 These operating instructions contain important information to be observed for hand extruder operation and maintenance. It is therefore imperative that they be read and their contents fully understood by the operators before the hand extruder is placed in service MUNSCH Kunststoff-Schweißtechnik GmbH...
  • Page 2: Table Of Contents

    Hand Extruder MEK-36,48,58 / MAK-36,48,58 Scope of delivery: Please check that the delivery is complete. The delivery comprises: 1 hand extruder 1 extruder nozzle or 1 landfill T-grip 1 handle 1 welding shoe, machined 3 preheat nozzle 1 hot air hood Contents GENERAL ..................................4...
  • Page 3 In the event of any modifications to the machine/unit or use not as intended, this declaration becomes invalid unless the manufacturer’s prior written approval has expressly been given. Ransbach-Baumbach, 29.12.2009 Dipl.-Ing. Stefan Munsch Managing Director MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 3/20...
  • Page 4: General

    Hand Extruder MEK-36,48,58 / MAK-36,48,58 Non-observance of the safety instructions may in 1 General particular involve the following risks: • failure of important hand extruder functions, These operating instructions must always • hazards to persons due to electrical and be available at the place of use of the hand mechanical impacts including risk of burns, extruder.
  • Page 5: Identification Of Information In The Operating Instructions

    Manufacturer/Supplier on request. Furthermore, the up to 19 Operator has to make sure that the contents of the 20-50 operating instructions is fully understood by the 1) for 230 V AC operating personnel.. MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 5/20...
  • Page 6 Hand Extruder MEK-36,48,58 / MAK-36,48,58 • Extension cables must be certified for the specific • service conditions (e.g. outdoor service) and The hand extruder must not be used in identified accordingly. explosion hazard areas or flammable atmospheres. Always handle the connecting cable with care.
  • Page 7: Safety Instructions For Maintenance , Inspection And Mounting

    - the unit does not work properly or there are unusual changes in its operating behaviour. • Never allow the hand extruder to come into contact with water: Hazard to persons and equipment, short-circuit risk. MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 7/20...
  • Page 8: Transport And Storage

    For both types of hand extruder, the following restarting the hand extruder! parameters can be freely selected: Transport of the hand extruder in MUNSCH’s welding rate, original shipping case is recommended. hot air temperature, 3.2 Storage...
  • Page 9: Startup And Shutoff

    CAUTION The supply air must be clean, dry and free from oil and water. Never connect an external air source to a MAK hand extruder. MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 9/20...
  • Page 10: Starting The Hand Extruder

    Hand Extruder MEK-36,48,58 / MAK-36,48,58 • Mount welding shoe 5.3 Starting the hand extruder - Select the welding shoe required for the specific weld geometry or machine a welding shoe blank to the required geometry. Observe section “Safety“. - Observe DVS 2207 Guideline, Part 4 for machining welding shoe blanks.
  • Page 11: Welding With The Hand Extruder

    Make sure to maintain the air supply. bore for introducing the welding rod. • When interrupting the welding job, switch off the drive unit and deposit the hand extruder as shown in the illustration below. MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 11/20...
  • Page 12: Shutoff

    Hand Extruder MEK-36,48,58 / MAK-36,48,58 5.4.5 Shutoff 5.4.6 Transport/storage Make sure to observe the instructions under section Observe section “Safety”. “Transport/Storage“. • After completion of the welding job, switch off the drive unit and deposit the hand extruder as 5.5 Set temperatures on temperature controller shown in the illustration (see preceding section).
  • Page 13 MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 13/20...
  • Page 14: Maintenance/Inspection

    Make sure to use original spare parts only. personnel who are familiar with the operating instructions, For spare parts supply, contact MUNSCH Kunststoff- to always shut off the unit before carrying out any Schweißtechnik GmbH. work on it,...
  • Page 15 ---------------------------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------------------------- MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 15/20...
  • Page 16: Malfunctions, Causes And Remedies

    Hand Extruder MEK-36,48,58 / MAK-36,48,58 7 Malfunctions, Causes and Remedies 7.1 Trouble-shooting The following table lists potential operating upsets of Should malfunctions occur which are not covered the hand extruder, possible causes and their here or which cannot be traced back to the cause remedies (fault diagnosis chart).
  • Page 17 Observe instructions in section “Maintenance“. Observe instructions for operation! Hot air unit defective No mains voltage Check voltage supply 1) Consult MUNSCH Kunststoff-Schweißtechnik GmbH 2) Only for MAK 3) Only for MEK MEK-36,48,58 / MAK-36,48,58 Issue 12.2009/Rev. 02 Page 17/20...
  • Page 18: Technical Data

    Hand Extruder MEK-36,48,58 / MAK-36,48,58 8 Technical Data Type designation Welding materials PP, PE, PVDF PP, PE, PVDF 36 = ∅ 4 mm: 2.0 kg/h PP/PE 36 = ∅ 4 mm: 2.0 kg/h PP/PE Welding rate, approx. 36 = ∅ 5 mm: 3.6 kg/h PP/PE 36 = ∅...
  • Page 19 Type designation: Serial no.: P.O. date: Your warranty MUNSCH Kunststoff-Schweißtechnik GmbH hereby warrants the unit to be free from defects in materials and workmanship from the date of its first acquisition. Should deficiencies resulting from defects in materials or workmanship be identified during the warranty period, the...
  • Page 20 Hand Extruder MEK-36,48,58 / MAK-36,48,58 Warranty The Manufacturer warrants freedom from defects Any damage incurred through the following acts in materials and workmanship and state-of-the- or omissions of Purchaser shall be expressly art performance of the purchased article for a excluded from this warranty: period of six (6) months from the date of delivery.

This manual is also suitable for:

Mek-48Mek-58Mak-36Mak-48Mak-58

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