ESAB ST-16 Manual
ESAB ST-16 Manual

ESAB ST-16 Manual

Mig welding torch
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CAUTION
!
!
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles
of operation and safe practices for arc welding equipment, we urge you to read our booklet, "Pre-
cautions and Safe Practices for Arc Welding, Cutting, and Gouging" Form 52-529. Do NOT permit
untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or
operate this equipment until you have read and fully understand these instructions. If you do not
fully understand these instructions, contact your supplier for further information. Be sure to read
the Safety Precautions on page 2 before installing or operating this equipment.
I.
INTRODUCTION
The ST-16 Torch, P/N 997498EU, is a rugged all purpose,
water cooled, manual MIG welding torch designed
to operate at welding currents up to 600 amperes
continuous duty using argon as the shielding gas. The
ST-16 is intended for use with ESAB wire feeders which
have provision for water cooling and will handle all
types of welding wires in sizes from .030-in. through
3/32-in. diameter.
II.
DESCRIPTION
To provide maximum resistance to the abuses of day
to day service, the torch is of heavy-duty construction
with metal parts well insulated from current carrying
members. It's 55-degree, curved stainless steel front
body permits effective operation in tight, hard-to-
reach corners and other contained areas. The torch
employs metal nozzles and either slip-in contact tubes
or threaded contact tips (long or short). Each contact
tube is threadless and is retained by a collet nut sup-
plied with the torch. All service lines are internally
connected to the torch body and exit from the rear of
the torch handle for easy torch maneuverability. For
Manual Number: 0-5630
Revision Date: 02-23-2022
Revision Number: AA
Language: ENGLISH
ST-16
MIG WELDING TORCH
weld start-stop control,
the torch is provided with
a positive action universal
lever switch which can be
positioned at any point on the torch handle preferred
by the operator.
For hard and flux cored wires, Tweco 44 series standard
liners are available.
III.
ACCESSORY EQUIPMENT
A. REQUIRED
The ST-16 requires a nozzle (see Table 1), and several
wire feed accessories of the proper size for the wire be-
ing used. (Refer to Table 2 if using the self-lined conduit
system or Table 3 if using conduit with continuous or
replaceable liner system). One other accessory whose
selection depends upon wire size is the feed roll on the
wire feeder itself. Selection of this accessory is covered
in the appropriate wire feeder instruction booklet.
Table 1- Nozzles
Description
No. 8 Nozzle*
No. 10 Nozzle*
No. 10L Nozzle
No. 12 Nozzle
No. 12M Med. Length Nozzle
No. 12 Spot Welding Nozzle
*Requires Spatter Liner, P/N 633603.
Part No.
P/N 598739
P/N 598721
P/N 598891
P/N 633985
P/N 997310
P/N 993757
1

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Summary of Contents for ESAB ST-16

  • Page 1 INTRODUCTION positioned at any point on the torch handle preferred by the operator. The ST-16 Torch, P/N 997498EU, is a rugged all purpose, For hard and flux cored wires, Tweco 44 series standard water cooled, manual MIG welding torch designed liners are available.
  • Page 2: Safety Precautions

    B. OPTIONAL 1. Centering Bushing, Part No. 994330 (for use with No. 2. Collet Nut Wrench, Part No. 996109 - Permits loos- 8 and No. 10 nozzles) - Eliminates any possibility of ening of the collet nut without removing nozzle. spatter bridging in the torch.
  • Page 3 For additional information, refer to NFPA Standard A. Route the electrode and work cables together. 51B, “Fire Prevention in Use of Cutting and Welding Secure them with tape when possible. Processes”, available from the National Fire Protection B. Never coil the torch or work cable around your Association, Battery march Park, Quincy, MA 02269.
  • Page 4 Always secure cylinders in an upright position by AWS C5.1 - “Recommended Practices for Plasma Arc chain or strap to suitable hand trucks, undercarriages, Welding”. benches, walls, post, or racks. Never secure cylinders AWS C5.2 - “Recommended Practices for Plasma Arc to work tables or fixtures where they may become part Cutting”.
  • Page 5 l’utilisation de ces processus et équipement afin d’évi- un feu couvant inaperçu ou un incendie à l’étage infé- ter les les accidents. C’est pourquoi : rieur. Assurez-vous donc qu’aucune fissure ne risque de recevoir des étincelles ou du métal chaud. ” Porter des lunettes protectrices munies d’écrans la- téraux lorsque vous êtes dans l’aire de travail, même Ne pas exécuter de soudure, de coupe ou autre travail...
  • Page 6 S’assurer que tout votre corps est bien isolé de la pièce dans les espaces restreints. Ne pas respirer les émana- à souder et des pièces de la mise à la terre. tions et les gaz. Les gaz de Protection peuvent Causer l’asphyxie.
  • Page 7 Fixer les bonbonnes dans une Position Verticale, à l’aide RENSEIGNEMENTS DE SÉCURITÉ SUPPLÉMEN- d’une chaîne ou d’une sangle, sur un chariot manuel, TAIRES -- Pour plus d’informations sur les un châssis de roulement, un banc, un mur, une colonne pratiques sécuritaires pour les équipements ou un support convenable.
  • Page 8: User Responsibility

    INSTALLATION Conduits & Liners for ST-16 & ST-21 Water-Cooled GMAW Guns Wire Size Hard and Flux-Cored Wire Aluminum...
  • Page 9: Adjustment And Operation

    Note! Inspect both end of the liner is burr free and edges are rounded & smooth 5. With the nozzle and contact tube removed and wire in the wire feeder feed rolls, use the inching switch on the wire feeder to feed wire through the conduit and torch until it protrudes from the torch. 6.
  • Page 10: Maintenance & Replacement Parts

    MAINTENANCE & REPLACEMENT PARTS 2. Clean off barbed fitting, and then brush on some Loctite Prism 447 (P/N 71201202-20gm tube) onto If this equipment does not operate properly, stop the fitting. work immediately and investigate the cause of the 3. Slide the hose clamp over the hose. malfunction.
  • Page 11 D. CENTERING BUSHING (Refer to Fig. 2 & 3) F. GASKET AND END FITTING (Refer to Fig. 2 & 3) To remove the centering bushing (17782) for inspec- To remove gasket (633884) or wire guide and fitting tion or replacement, first shut off power source and (996403) for replacement or inspection purposes, then remove nozzle, contact tube, and collet nut.
  • Page 12 Hand tighten locking nut 598787; then another 3/16” SECTION A-A to 1/4” turn with a wrench (approx 125-in.lbs.) Fig. 3 - ST-16 Torch, P/N 997498 G. LEVER SWITCH ASSEMBLY 5. If cord removal is necessary or if cord and switch assembly is being replaced, use 5/64-in.
  • Page 13 spring power and another click will be heard (de-energized position). If the two clicking noises are heard, the lever switch assembly is correctly assembled. 6. Reassemble or replace insulating strip (996340) which fits into a recess on the I.D. of the body and over the switch.
  • Page 14 2800 Airport Road Denton, Texas, U.S.A. 76207 Phone: 1-800-426-1888 http://www.esabna.com ESAB AB operates a policy of continuous improvement. We therefore reserve the right to make changes and improvements to any of our products without notice. Customer // Technical Support (843) 664-4405...

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