Page 1 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 F-15-031 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ April, 2003 Installation, Operation, and Maintenance for the PT-15XL PLASMARC Water Injection Cutting Torch...
Page 2 Nov. 02 corrected P/N & typos in Sec4 and 7 April 03 expanded bevel data This manual is for the convenience and use of the cutting machine purchaser. It is not a contract or other obligation on the part of ESAB Cutting Systems. © ESAB Cutting Systems, 2000...
Page 3: Table Of Contents
PT-15XL Plasma Cutting Torch Table of Contents Page Section 1 Safety 1.1 Introduction................... 1 1.2 Safety Notations And Symbols .............. 1 1.3 General Safety Information ..............2 1.4 Electrical Grounding ................3 1.5 Operating A Plasma Cutting Machine ............ 4 1.6 Service Precautions ................
Page 4 PT-15XL Plasma Cutting Torch Table of Contents Page Section 4 Operation Safety Precautions ................... 1,2,3 4.1 Set Up ....................3 4.1.1 Mirror Cutting Requirements ............4 4.1.1.1 Cut Water Swirl Rings ............4 4.1.1.2 Gas Swirl Baffles..............5 4.1.1.3 Nozzles................. 6 4.1.2 PT-15XL Front-end Consumables..........
Page 5 PT-15XL Plasma Cutting Torch Table of Contents Section 5 Maintenance 5.1 Introduction................... 1 5.2 Torch Body Maintenance ..............1 5.2.1 O-Ring Part Numbers and Inspection Schedule ......1 5.2.2 Contact Ring................. 2 5.3 Torch Front End Disassembly..............2 5.3.1 Nozzle Retaining Cup and Nozzle ..........2,3,4 5.3.2 Replacing Electrode ..............
Page 6 PT-15XL Plasma Cutting Torch Table of Contents This page intentionally left blank 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 7: Section 1 Safety
SECTION 1 SAFETY The process of cutting metals with plasma equipment provides industry with a valuable and versatile tool. ESAB cutting machines are designed to provide both operation safety and efficiency. However, as with any machine tool, sensible attention to operating procedures, precautions, and safe practices is necessary to achieve a full measure of usefulness.
Page 8: General Safety Information
· All safety precautions relevant to electrical equipment and process operations must be strictly observed by all having system responsibility or access. · Read all safety publications made available by your company. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 9: Electrical Grounding
Improper grounding can damage machine WARNING and electrical components. · Machine must be properly grounded before put into service. · Cutting table must be properly grounded to a good earth ground rod. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 10: Operating A Plasma Cutting Machine
Keep all panels and covers in place when machine is connected to power source. · Insulate yourself from workpiece and electrical ground: wear insulating gloves, shoes and clothing. · Keep gloves, shoes, clothing, work area, and equipment dry. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 11 Torch is “wet” with cooling water and water injection but may still get hot during high ampere cutting. Allow torch to cool before servicing. Never touch torch unless plasma power supply has been turned off. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 12 Locate cylinders away from heat, sparks and flames. Never strike an arc on a cylinder. · Refer to CGA Standard P-1, “Precautions for Safe Handling of Compressed Gases in Cylinders”, available from Compressed Gas Association. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 13 These alloys should only be dry cut on a dry table. · DO NOT dry cut over water. · Contact your aluminum supplier for additional safety information regarding hazards associated with these alloys 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 14 · When cutting above water, use fans to circulate air between plate and water surface. SEE F14373 for additional information 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 15: Service Precautions
Torch is “wet” with cooling water and water injection but may still be hot immediately after high ampere cutting. Allow torch to cool before servicing. Electric Shock Could Kill or Injure WARNING Turn OFF plasma power supply before servicing torch. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 16: Safety References
Systems for Welding and Cutting” - NFPA 51, National Fire Protection Association. · “Safety Precautions for Oxygen, Nitrogen, Argon, Helium, Carbon Dioxide, Hydrogen, and Acetylene,” Form 3499. ESAB Cutting Systems. Obtainable through your ESAB representative or local distributor. · "Design and Installation of Oxygen Piping Systems," Form 5110.
Page 17 TRG Technical Rules for Pressure gases TRG 100 General regulations for pressure gases TRG 101 Pressure gases TRG 102 Technical gas mixtures TRG 104 Pressure gases; alterative use of compressed gas tanks 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 1-11...
Page 18 Arrangement of protection devices VDI Guidelines VDI 2906 Quality of cut faces on metallic workpieces; abrasive water jet cutting and arc plasma cutting VDI 2084 Room air; Technical systems for welding 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ workshops 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 1-12 PT-15XL Plasmarc Cutting Torch...
Page 19: Section 2 Description
Cutting Torch. Technical reference material is also provided to assist in troubleshooting the cutting package. 2.3 Package Options Available PT-15XL package options available through your ESAB dealer See section 7 for replacement component part numbers PT-15XL Body Assembly (less front end and leads) 20754...
Page 20: Technical Specifications
SECTION 2 DESCRIPTION 2.4 PT-15XL Technical Specifications 2.4.1 Plasma Gas Technical Specifications Type , H-35 Pressure 100 to 125 psig (6,9 – 8,6 bars) at 180 cfh max Flow at 240 cfh max H-35 at 450 cfh max -99.5% Purity Required* -99.995% H-35 Specialty gas –...
Page 21 SECTION 2 DESCRIPTION 2.4.3 Cutwater Specifications Deionized water Type High resistivity, recommend 200k Ω /cm Pressure 125 psi at pump Flow 0.5 gallons/minute Minimum Purity Required 0.5 grains/gal/min 5 micron (element -- P/N 2211683) Water Filter Required (shell -- P/N 2211684) 2.4.4 PT-15XL Torch Technical Specifications Type Water-Cooled, Water Injection...
Page 22 SECTION 2 DESCRIPTION This page intentionally left blank. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT- - - - 15XL Plasmarc Cutting Torch 15XL Plasmarc Cutting Torch PT- - - 15XL Plasmarc Cutting Torch 15XL Plasmarc Cutting Torch...
Page 23: Cutwater
NOTE: The cooling water tubes are shorter than the Insulator gas and cut water tube. 4. Slide the Hi-Freq Connector Insulator (P/N 20409) onto the pilot arc cable with the small internal diameter first. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Torch...
Page 24 6. Slide the 0.56" diameter PVC tubing (H.F. connector insulator) down over the copper HF connector. Secure with PVC electrical tape by wrapping pilot arc cable enough times to prevent the PVC insulator from sliding up. Torch 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Torch...
Page 25 Thread sleeve onto torch body. Torch Bundle Note: If the black tape securing the metal braided shield was removed, replace this tape with electrical grade PVC tape. Tape securing braided shield 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Torch...
Page 26: Disassembly Of Torch Bundle From Torch Body
4. Remove electrical tape securing pilot arc connection insulator. 5. Slide pilot arc connection insulator up cable and loosen screws in HF connector. 6. Disconnect hoses. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Torch...
Page 27 · Damage to machine components may result. DO NOT mount on steel torch body here · Clamp only on insulated torch sleeve not less than 1.25" (31.75mm) from the torch end of the sleeve. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Torch...
Page 28 SECTION 3 INSTALLATION This page intentionally left blank. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Torch...
Page 29: Section 4 Operation
Prepare cutting area to reduce reflection and transmission of ultraviolet light. · Paint walls and other surfaces with dark colors to reduce reflections. · Install protective screens or curtains to reduce ultraviolet transmission. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 30 · When cutting above water, use fans to circulate air between plate and water surface. · Allow a minimum of 4 inches of clearance 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ between workpiece and water level when 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 cutting above water. 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 31: Set Up
Position torch over material at desired start location. · See Power Source Manual for proper settings. · See Flow Control Manual for gas control procedures. · See Control and Machine Manuals for startup procedures. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 32: Mirror Cutting Requirements
(Discard Side) (Good Side) Do Not Mix Standard and Reverse Swirl CAUTION Parts in the Same Torch. 4.1.1.1 Cut Water Swirl Rings Reverse Cut Water Swirl Ring P/N 2075616 Standard Water Swirl Ring P/N 2075584 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Torch...
Page 33: Gas Swirl Baffles
Reverse 300 to 340A cutting 8 X .047 dia. hole P/N 35661 Standard 8 hole swirl baffle Oxygen Bevel: See Bevel Cutting in Operation Section 4 for special conditions required. Standard 260 to 300A P/N 35660 Reverse 260 to 300A P/N 35661 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 34: Nozzles
Standard Nozzle Assembly 340A P/N 35664 Reverse Nozzle Assembly 340A P/N 35665 Oxygen Bevel: Standard Nozzle Assembly 260 to 300A P/N 21962 Reverse Nozzle Assembly 260 to 300A P/N 21963 PT-15 O Bevel Nozzle 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 35 SECTION 4 OPERATION 4.1.2 PT-15XL Plasmarc Front-end Consumables Process Electrode Electrode Nozzle Assembly Swirl Baffles Notes Holder Dia. Rating Standard Optional .125 2075691 250A Plastic baffles can be 4 hole Pink 4 hole .156 2075611 400A used for nitrogen ceramic...
Page 36: Nozzle Retaining Cups
This cup is preferred when using the standard bubble muffler and the standard air curtain. No Feet Retaining Cup P/N 20973 Used when feet are an obstruction. This cup should not be used with the Omni Height Control. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 37 Use with HighFlo pump and nozzle (P/N 37153) High Current Retaining Cup P/N 0558002134 More heat resistant than brass retaining cups. Made from hardened copper. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 38: Underwater Cutting
Bubble Muffler System allows underwater oxygen cutting without loss of cut quality. P/N 2232615 (includes insulated muffler, retaining nozzle cup, strainer, water pump, adapters and bushings. See F-15-127 or your ESAB distributor for options and installation instructions.) 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 39: Bevel Cutting
Note how the beveling front-end has plenty of clearance. 20 Degree beveling At 35 degrees, the standard front-end will crash into the workpiece as the control tries to maintain the specified arc voltage. 35 Degree beveling 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-11 PT-15XL Plasmarc Cutting Torch...
Page 40 PT-19XL air curtain (P/N 34752 – Kit including P/N 21549 curtain assembly, P/N 33383 control box and P/N 34033 hose assembly) is required. See Air Curtain Manual, P/N F15-189 for instructions. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-12 PT-15XL Plasmarc Cutting Torch...
Page 41: Fume And Noise Reduction
This allows the use of O under water. The water flow acts as a shield to block radiation and traps fumes so that protection also exists when cutting above water. See form number F-15-127 for details. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-13 PT-15XL Plasmarc Cutting Torch...
Page 42: Cut Quality
Data. Some cut qualities are the natural result of torch type and gas selection. Cutting underwater will also affect NOTICE the cut face. When attempting to maximize cut quality, consider all variables. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-14 PT-15XL Plasmarc Cutting Torch...
Page 43: Cut Angle
· Worn or damaged consumables · High standoff high (arc voltage) · Cutting speed fast · Current high or low. (See process data for recommended current level for specific nozzles). Drop Part 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-15 PT-15XL Plasmarc Cutting Torch...
Page 44: Cut Flatness
Condition usually occurs when material is 0.25" thick (6,4mm) or less. · High current for given material thickness (See process data for proper settings). Drop Part Top Edge Undercut Standoff low (arc voltage) Drop Part 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-16 PT-15XL Plasmarc Cutting Torch...
Page 45: Surface Finish
Roughness is inconsistent. · Dirty rails, wheels and/or drive rack/pinion. (Refer to maintenance section in machine owner’s manual). Machine Induced · Carriage wheel adjustment Roughness Process Induced Roughness 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-17 PT-15XL Plasmarc Cutting Torch...
Page 46: Dross
Cut Face Slow Speed Dross Lines Forms as globules on bottom along kerf. Removes easily. · Cutting speed slow Globules · Will always appear in corners due to cutting machine deceleration. Side View 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-18 PT-15XL Plasmarc Cutting Torch...
Page 47 Possible worn consumables Other Factors Affecting Dross: · Material temperature · Heavy mill scale or rust · High carbon alloys · Plate chemistry · Material thickness · Paint and primers · Cut gas used 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-19 PT-15XL Plasmarc Cutting Torch...
Page 48: Dimensional Accuracy
Always start at the recommended settings. Before attempting ANY corrections, check cutting variables with the factory recommended settings/ consumable part numbers listed in the process data. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-20 PT-15XL Plasmarc Cutting Torch...
Page 49: Torch Flow Passages
SECTION 4 OPERATION 4.4 Torch Flow Passages Coolant Water Flow Cut Water/Gas Flow Cooling Cooling Cut Gas Cut Water Water IN Water OUT 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-21 PT-15XL Plasmarc Cutting Torch...
Page 50: Influence Of Gas Options On Cut Quality
When cutting above water, use fans to circulate air between plate and water surface. · Allow a minimum of 4 inches of clearance 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ between workpiece and water level when 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 cutting above water. 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-22 PT-15XL Plasmarc Cutting Torch...
Page 51 Start Gas: Plasma: Oxygen Shield: Water · Consumable life good · Cut water must be deionized Discussion: · Cut part has minimum top edge rounding · Cut angle greatly improved over nitrogen 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-23 PT-15XL Plasmarc Cutting Torch...
Page 52 Can not cut underwater, with bubble muffler, water muffler or air curtain Discussion: · Slight top rounding can be minimized with voltage adjustment. · Water level must be 4 inches minimum below the workpiece. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-24 PT-15XL Plasmarc Cutting Torch...
Page 53 Water · Cut water must be deionized · Cut under water with air curtain Discussion: · Cut part has minimum top rounding · Cut part has 2 degrees cut angle or better 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-25 PT-15XL Plasmarc Cutting Torch...
Page 54 Good consumable life · Cut water must be Deionized · Discussion: Cut part has minimum top rounding · Cut angle greatly improved over nitrogen · Table water level at bottom of workpiece 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-26 PT-15XL Plasmarc Cutting Torch...
Page 55 Can not cut under water or with bubble/water muffler · Discussion: Top edge rounding can be minimized with slight voltage adjustment · Water level must be kept a minimum of 2 inches below workpiece to minimize possible hydrogen gas buildup 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-27 PT-15XL Plasmarc Cutting Torch...
Page 56 CNC screen. (See your machine and programming manuals for more information on SDP files.) Also included is information on consumable part numbers for most current settings. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-28 PT-15XL Plasmarc Cutting Torch...
Page 57 Underwater Cutting Speeds Must Slowed by NOTICE 10% to maintain the same quality. As a general rule, above water cutting speeds can be applied to underwater cutting by reducing speeds by 10%. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-29 PT-15XL Plasmarc Cutting Torch...
Page 58 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-30 PT-15XL Plasmarc Cutting Torch...
Page 59: Aluminum
Start Water Cut Water Height Readings 0.156 0.156 0.156 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 3048 2794 2032 Kerf Width Inches 0.048 0.050 0.055 Millimeters 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-31...
Page 60 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-32 PT-15XL Plasmarc Cutting Torch...
Page 61: Aluminum
Height Readings 0.156 0.156 0.156 Initial Height 3,96 3,96 3,96 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 3048 2159 1397 Kerf Width Inches 0.060 0.065 0.060 Millimeters 1,65 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-33...
Page 62 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-34 PT-15XL Plasmarc Cutting Torch...
Page 63 Height Readings 0.156 0.156 0.219 Initial Height 3,96 3,96 5,56 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 3175 2413 1270 Kerf Width Inches 0.070 0.065 0.080 Millimeters 1,65 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-35...
Page 64 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-36 PT-15XL Plasmarc Cutting Torch...
Page 65 0.250 0.250 0.250 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2286 1905 1524 1270 Kerf Width Inches 0.140 0.145 0.160 0.170 Millimeters 3,56 3,68 4,06 4.32 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-37...
Page 66 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-38 PT-15XL Plasmarc Cutting Torch...
Page 67 0.375 0.375 0.375 0.375 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 3175 2540 2032 1651 1397 Kerf Width Inches 0.190 0.210 0.220 0.225 0.235 Millimeters 5,97 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-39...
Page 68 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-40 PT-15XL Plasmarc Cutting Torch...
Page 69 In. per minute mm per minute 2667 2540 2413 2159 2032 1397 1016 Kerf Width Inches 0.255 0.265 0.275 0.285 0.300 0.325 0.335 0.365 0.385 Millimeters 6,48 6,73 6,99 7,24 7,62 8,26 9,27 9,78 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-41...
Page 70 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-42 PT-15XL Plasmarc Cutting Torch...
Page 71 Cut Gas 4,42 Start Water 1,93 Cut Water 2,28 Height Readings 0.156 Initial Height 3,96 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2794 Kerf Width Inches 0.086 Millimeters 2,18 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-43...
Page 72 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-44 PT-15XL Plasmarc Cutting Torch...
Page 73: Carbon Steel
Cut Water 2,55 2,55 Height Readings .156 .156 Initial Height 3,96 3,96 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 3302 1168 Kerf Width Inches 0.095 0.123 Millimeters 2,41 3,12 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-45...
Page 74 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-46 PT-15XL Plasmarc Cutting Torch...
Page 75 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 4318 3302 2159 2032 1651 1270 Kerf Width Inches 0.121 0.125 0.145 0.149 0.140 0.166 Millimeters 3,07 3,18 3,68 3,78 3,56 4,22 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 PT-15XL Plasmarc Cutting Torch 4-47 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 76 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-48 PT-15XL Plasmarc Cutting Torch...
Page 77 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 4318 3302 2413 1905 1651 1143 Kerf Width Inches 0.110 0.125 0.140 0.160 0.138 0.156 Millimeters 2,79 3,18 3,56 4,06 3,51 3,96 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-49...
Page 78 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-50 PT-15XL Plasmarc Cutting Torch...
Page 79 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 4318 3302 2413 2032 1651 1143 Kerf Width Inches 0.108 0.115 0.140 0.147 0.140 0.140 Millimeters 2,74 2,92 3,56 3,73 3,56 3,56 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-51...
Page 80 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-52 PT-15XL Plasmarc Cutting Torch...
Page 81 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 6350 3937 3302 2159 1905 1397 Kerf Width Inches 0.133 0.140 0.151 0.125 0.185 Millimeters 3,38 3,56 3,84 3,18 4,70 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-53...
Page 82 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-54 PT-15XL Plasmarc Cutting Torch...
Page 83 Height Readings 0.375 0.375 0.500 Initial Height 12,7 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2413 1600 1066 Kerf Width Inches 0.145 0.180 0.180 Millimeters 3,68 4,57 4,57 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-55...
Page 84 Nozzle Retaining Cup P/N 20758 Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-56 PT-15XL Plasmarc Cutting Torch...
Page 85 Cut Water 4,69 4,69 Height Readings 0.500 0.500 Initial Height 12,7 12,7 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 1219 Kerf Width Inches 0.190 0.215 Millimeters 4,83 5,46 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-57...
Page 86 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-58 PT-15XL Plasmarc Cutting Torch...
Page 87 Cut Water 2,62 2,62 Height Readings .156 .156 Initial Height 3,96 3,96 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2286 2286 Kerf Width Inches 0.080 0.065 Millimeters 2,03 1,65 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-59...
Page 88 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-60 PT-15XL Plasmarc Cutting Torch...
Page 89: Stainless Steel
Initial Height 3,96 3,96 3,96 3,96 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2667 2286 1778 1524 Kerf Width Inches 0.080 0.080 0.080 0.090 Millimeters 2,03 2,03 2,03 2,29 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-61...
Page 90 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-62 PT-15XL Plasmarc Cutting Torch...
Page 91 0.250 0.313 0.313 0.313 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2540 1905 1270 Kerf Width Inches 0.115 0.145 0.160 0.185 Millimeters 2,92 3,68 4,06 4,70 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-63...
Page 92 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-64 PT-15XL Plasmarc Cutting Torch...
Page 93 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 3048 2159 1778 1473 1143 Kerf Width Inches 0.155 0.175 0.185 0.200 0.220 Millimeters 3,94 4,45 4,70 5,08 5,59 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-65...
Page 94 Nozzle Retaining Cup P/N 20759 (Standard) Style and Part number can vary with application. See subsection on Cup Styles in Operation Section (4). *See Complete list of serviceable O-Rings 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ in Section 5 -- Maintenance 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-66 PT-15XL Plasmarc Cutting Torch...
Page 95 In. per minute mm per minute 3429 2667 2032 1778 1524 1143 Kerf Width Inches 0.185 0.205 0.225 0.245 0.265 0.285 0.315 0.345 0.375 Millimeters 4,70 5,21 5,72 6,22 6,73 7,24 8,00 8,76 9,53 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-67...
Page 96 SECTION 4 OPERATION This page intentionally left blank. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-68 PT-15XL Plasmarc Cutting Torch...
Page 97 Material Thickness Cut Depth = Cosine of Cut Angle Conversion charts for identifying the depth of angled cut in inches and millimeters are provided on the next two pages 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-69...
Page 98 1.71 1.88 2.05 2.39 2.73 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 0.17 0.26 0.35 0.43 0.52 0.70 0.87 1.04 1.39 1.74 1.91 2.09 2.43 2.78 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 0.18 0.27 0.35 0.44 0.53 0.71 0.88 1.06 1.41 1.77 1.94 2.12 2.47 2.83 4-70 PT-15XL Plasmarc Cutting Torch...
Page 99 10.84 13.02 17.37 21.71 26.05 34.73 43.41 47.75 52.10 60.78 69.46 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ 4.41 6.64 8.83 11.02 13.24 17.66 22.07 26.48 35.31 44.14 48.55 52.97 61.79 70.62 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 4.49 6.75 8.98 11.21 13.47 17.96 22.45 26.94 35.92 44.90 49.39 53.88 62.86 71.84 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-71...
Page 100 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 21962 Nozzle Reverse P/N 21963 Nozzle Retaining Cup P/N 35570 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings in 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-72 PT-15XL Plasmarc Cutting Torch...
Page 101 0.375 0.375 0.375 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 5080 4572 3810 3556 2540 2032 Kerf Width Inches 0.148 0.145 0.139 0.15 0.158 0.160 Millimeters 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ PT-15XL Plasmarc Cutting Torch 4-73 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 102 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 0558004016 Nozzle (Reverse) P/N 0558004017 Nozzle Retaining Cup P/N 35570 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-74 PT-15XL Plasmarc Cutting Torch...
Page 103 0.375 0.380 0.380 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 5588 4572 3810 3404 2413 1422 Kerf Width Inches 0.168 0.181 0.184 0.196 0.203 0.210 Millimeters 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ PT-15XL Plasmarc Cutting Torch 4-75 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 104 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 22473 Nozzle Reverse P/N 22474 Nozzle Retaining Cup P/N 35570 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings in 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-76 PT-15XL Plasmarc Cutting Torch...
Page 105 In. per minute mm per minute 2667 2413 2159 2032 1397 1016 Kerf Width Inches 0.255 0.275 0.285 0.300 0.325 0.335 0.365 0.385 Millimeters 6,48 6,99 7,24 7,62 8,26 8,51 9,27 9,78 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ PT-15XL Plasmarc Cutting Torch 4-77 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 106 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 0558004018 Nozzle Reverse P/N 0558004019 Nozzle Retaining Cup P/N 35570 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings in 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-78 PT-15XL Plasmarc Cutting Torch...
Page 107 12,7 12,7 12,7 12,7 12,7 12,7 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2667 2286 1575 1143 Kerf Width Inches 0.312 0.322 0.342 0.361 0.380 0.399 Millimeters 10,1 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-79...
Page 108 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 21962 Nozzle Reverse P/N 21963 Nozzle Retaining Cup P/N 35570 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings in 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-80 PT-15XL Plasmarc Cutting Torch...
Page 109 0.375 0.375 0.375 0.375 0.375 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 5080 5472 2794 2032 1524 Kerf Width Inches 0.136 0.137 0.143 0.165 0.168 Millimeters 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ PT-15XL Plasmarc Cutting Torch 4-81 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 110 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 0558004016 Nozzle (Reverse) P/N 0558004017 Nozzle Retaining Cup P/N 35570 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 in Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-82 PT-15XL Plasmarc Cutting Torch...
Page 111 0.375 0.375 0.375 Initial Height Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 4826 4318 3048 2540 1524 1016 Kerf Width Inches 0.125 0.135 0.146 0.157 0.199 0.235 Millimeters 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 PT-15XL Plasmarc Cutting Torch 4-83 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 112 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 22473 Nozzle Reverse P/N 22474 Nozzle Retaining Cup P/N 35570 (Standard) 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings in 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-84 PT-15XL Plasmarc Cutting Torch...
Page 113 12,7 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 3429 2667 2032 1524 Kerf Width Inches 0.185 0.205 0.225 0.256 0.270 0.304 Millimeters 4,70 5,21 5,72 6,50 6,86 7,72 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 PT-15XL Plasmarc Cutting Torch 4-85 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 114 O-Ring* Supplied with Electrode Holder (Ref. P/N 86W99) Electrode Tip P/N 22403 Nozzle P/N 0558004018 Nozzle Reverse P/N 0558004019 Nozzle Retaining Cup P/N 35570 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ *See Complete list of serviceable O-Rings in 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 Section 5 -- Maintenance 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-86 PT-15XL Plasmarc Cutting Torch...
Page 115 12,7 12,7 12,7 12,7 12,7 Arc Voltage (Stand-off) Travel Speed In. per minute mm per minute 2489 2032 1118 Kerf Width Inches 0.230 0.260 0.342 0.431 0.507 0.595 Millimeters 10,9 12,9 15,1 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 4-87...
Page 116 SECTION 4 OPERATION This page intentionally left blank. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 4-88 PT-15XL Plasmarc Cutting Torch...
Page 117: Section 5 Maintenance
See Replacement Part Section for cross- referenced sizes. P/N 86W85 (inspect during disassembly) P/N 996528 (inspect daily) P/N 2064106 (inspect during disassembly) P/N 86W99 (inspect daily) P/N 996528 (inspect daily) Not servicable 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ P/N 996527(inspect daily) 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 118: Contact Ring
3. Inspect nozzle retainer mating surface on the inside lip for dirt, gouges and scratches. Replace if necessary. 4. Inspect nozzle for nicks, cracks, scratches and plugged holes. Replace if any are found. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ Note: Follow instructions for assembly 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台 procedures. 全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 119 Replace if any of these conditions are found. White Hf-O deposits are normal on oxygen nozzles. See replacement parts or cutting data for part numbers. Inspect gasket for: • dirt • wear • splitting. Replace if required. P/N 996628. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 120: Replacing Electrode
Recommend installing Insulator Retainer (P/N 33768) to keep torch seals tight. (The o-ring between insulator and torch body may not seal well if dirt particles are allowed to contaminate contact area.) Insulator Retainer 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 121 Handling carefully, inspect baffle for cracks and wear. Replace if necessary. Set aside. Loosen the electrode using the electrode nut driver and an adjustable wrench across the machined flats on the holder. Rotate electrode counter-clockwise. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 122 Electrode (Reference) Electrode Holder (Reference) Insulator Assembly (Reference) Nozzle Assembly (Reference) When installing the electrode, tighten snuggly, with sufficient force to create a water seal on the electrode O-ring. Do not over tighten. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 123: Replacing Electrode Holder
Remove the gas baffle from the insulator with one finger if it does not come out with the electrode holder. Inspect for cracks and chipping. Replace if damaged. See Installation Section 3 for part numbers. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 124 Remove the contact ring assembly with a 7/64" internal hex wrench (not supplied). Contact ring screw Reassemble in reverse order. Align the insulator body with the locating pin. Lubricate with a thin film of silicone grease (P/N 77500101) 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 125: Reassembly Of Torch Front End
NOTE: When assembling, place the nozzle inside the nozzle retainer and thread the retainer/nozzle combination on the torch body. This will help align the nozzle with the assembly. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 126: Two Piece Nozzle Maintenance
2075691 2075692 2075694 .0125 2075693 0.140 400A 2075611 2075614 2075608 0.156 2075617 0.180 600A 2075612 2075615 2075609 0.200 2075606 0.220 750A 2075613 2075690 2075619 0.230 37152 0.260 1000A 2075587 19810 0.250 2075588 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ 5-10 PT-15XL Plasmarc Cutting Torch 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 127: Oxygen Nozzle Repair
Whenever a nozzle is removed for cleaning, the electrode should be inspected. If wear is greater than .090 inches or very irregular, the electrode should be replaced. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 5-11...
Page 128: Replacing Cables And Hoses
Do not touch front-end torch parts (nozzle, shield retaining cup, etc.) without turning primary power off. 5.6 Replacing Cables and Hoses Unscrew the insulator sleeve (P/N 37064) from the stainless steel body. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 5-12 PT-15XL Plasmarc Cutting Torch...
Page 129 These 2 cooling water hoses (IN and OUT) carry the same part number, but they differ by reversing the ends. One hose has both a right –handed and left-handed fitting. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 5-13...
Page 130 4. Make sure the boot hose (996647) is secured to protect the service lines from arc radiation and sparks when the torch is ready to operate. 5. Make sure the service lines are well out of the way. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 5-14 PT-15XL Plasmarc Cutting Torch...
Page 131: Reassembly Torch To Hoses/Cable Bundle
NOTE: The cooling water tubes are shorter than Insulator the gas and cut water tube. 4. Slide the Hi-Freq Connector Insulator (P/N 20409) onto the pilot arc cable with the small internal diameter first. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 5-15...
Page 132 6. Slide the 0.56" diameter PVC tubing (H.F. connector insulator) down over the copper HF connector. Secure with PVC electrical tape by wrapping pilot arc cable enough times to prevent the PVC insulator from sliding up. Torch 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 5-16 PT-15XL Plasmarc Cutting Torch...
Page 133 Thread sleeve onto torch body. Torch Bundle Note: If the black tape securing the metal braided shield was removed, replace this tape with electrical grade PVC tape. Tape securing braided shield 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 5-17...
Page 134 (1.56" I.D. x 2.5" O.D.) Torch Bundle Sleeve Electric Shock Can Kill! DANGER Disconnect primary power source before servicing torch. Do not touch front-end torch parts (nozzle, shield retaining cup, etc.) without turning primary power off. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 5-18 PT-15XL Plasmarc Cutting Torch...
Page 135 Torch Bundle Note: If it was necessary to remove the black tape securing the metal braided shield for torch sleeve clearance, replace this tape with electrical grade PVC tape. Tape securing braided shield 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 5-19...
Page 136 (1.56" I.D. x 2.5" O.D.) Torch Bundle Sleeve Electric Shock Can Kill! DANGER Disconnect primary power source before servicing torch. Do not touch front-end torch parts (nozzle, shield retaining cup, etc.) without turning primary power off. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 5-20 PT-15XL Plasmarc Cutting Torch...
Page 137: Section 6 Troubleshooting
SECTION 6 Troubleshooting 6.1 Reduced Consumable Life Cutting Up Skeletons Cutting skeletons (discarded material left after all pieces have been removed from a plate). Their removal from the table can adversely affect electrode life by: · Causing the torch to run off the work. ·...
Page 138: No Pilot Arc
SECTION 6 Troubleshooting 6.2 No Pilot Arc · No high frequency arc for starting · Start gas pressure too high. Smart Flow II · Spark gap electrodes need to be cleaned and adjusted · Pilot arc contactor not energizing · Power Supply Pilot arc resistor open ·...
Page 139: Torch Fails To Fire
SECTION 6 Troubleshooting 6.6 Torch Fails to Fire · High start gas pressure · Cooling water flow switch not satisfied in Smart Smart Flow II Flow II. Minimum of 1 GPM flow required. · No high frequency Cooling water pump pressure too low. Should be Water Cooler (WC7) 135 psi (9.32 bars) Torch Electrode restricting coolant flow through torch...
Page 140: Troubleshooting
SECTION 6 Troubleshooting This page intentionally left blank. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15Xl Plasma Torch...
Page 141: Section 7 Replacement Parts
7.2 Ordering To ensure proper operation, it is recommended that only genuine ESAB parts and products be used with this equipment. The use of non-ESAB parts may void your warranty. Replacement parts may be ordered from your...
Page 142: Pt-15Xl Torch Body Parts
SECTION 7 REPLACEMENT PARTS 7.3 PT-15XL Torch Body Parts 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 143: Pt-15Xl Torch Body Parts
Stainless Steel Screw 6-32 X 0.5 951000 O-Ring 0.176 I.D. X 0.05 Neopr 21082 PA Bus Wire, 14GA. X 12 inch copper 996342 Insulator Clamp (For older systems) 0558001626 Sleeve 20761 PT-15XL Decal 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 144: Pt-15Xl Front-End Consumables Beveling
SECTION 7 REPLACEMENT PARTS 7.4 PT-15XL Front-end Consumables Beveling 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 145 260 AMP Bevel Nozzle O Reverse Swirl 22473 600 AMP Bevel Nozzle 22474 600 Amp Bevel Nozzle Reverse Swirl 181W89 O-Ring 1.614 I.D. X 0.07 Neopr 70A Included with #5 35570 Fiber Beveling Nozzle Retaining Cup 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 146: Pt-15Xl Front-End Consumables Standard
SECTION 7 REPLACEMENT PARTS 7.5 PT-15XL Front-end Consumables Standard 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 147 Nozzle Retaining Extension, High Current, thick plate 0558002134 Nozzle Retaining Cup, High Current Note: Part numbers with an asterisk (*) allow components to be replaced in the nozzle assembly. See next page for component part numbers. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ PT-15XL Plasmarc Cutting Torch 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 148 SECTION 7 REPLACEMENT PARTS 7.6 PT-15XL Front-end Consumables – Repair parts for N and H-35 Nozzles (O Standard Nozzle Assembly High Current Nozzle Assembly 10 11 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch...
Page 149 Reverse Cut Water Swirl Ring 996618 Centering Sleeve 19810 Nozzle Base, 0.250 Orifice Diameter 260 Ampere Oxygen Nozzle Assembly P/N 21206B (Reverse Swirl Oxygen P/N 21207B) 21193 Insulator, the only replacement part for these nozzles 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ PT-15XL Plasmarc Cutting Torch 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 150 SECTION 7 REPLACEMENT PARTS 7.7 High Flow Front End 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 7-10 PT-15XL Plasmarc Cutting Torch...
Page 151 Part Number Quantity Description Number 36944 HighFlo retaining Cup 36945 HighFlo cup extension 37153 HighFlo Nozzle Assembly 37151 HighFlo nozzle base (assembly component) 37152 HighFlo nozzle insulator (assembly component) 36942 HighFlo water pump 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 7-11...
Page 152 SECTION 7 REPLACEMENT PARTS 7.8 PT-15XL Hoses and Cables Part 1 See Part 2 for these part numbers 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 7-12 PT-15XL Plasmarc Cutting Torch...
Page 153 Sleeve, torch leads, for use with 15 and 17 ft. torch assemblies 951307 Sleeve, torch leads, for use with 20 ft. torch assemblies 951308 Sleeve, torch leads, for use with 25 ft. torch assemblies 954009 PT-15XL Tag 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 7-13...
Page 154 SECTION 7 REPLACEMENT PARTS 7.8 PT-15XL Hoses and Cables Part 2 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 7-14 PT-15XL Plasmarc Cutting Torch...
Page 155 21257 Water Injection Hose, 15 ft. (4,6 m) 34356 Water Injection Hose, 17 ft. (5,2 m) 21258 Water Injection Hose, 20 ft. (6,1 m) 21259 Water Injection Hose, 25 ft. (7,6 m) 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 7-15...
Page 156: Complete Assemblies And Tools
SECTION 7 REPLACEMENT PARTS 7.9 PT-15XL Complete Assemblies and Tools 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 7-16 PT-15XL Plasmarc Cutting Torch...
Page 157: Complete Assemblies And Tools
Nozzle and Electrode Tool 93750010 Hex Key Wrench, 0.109 93750006 Hex Key Wrench, 0.062 NOT included with above assemblies 77500101 Dow Corning® 111 Compound 5.3 oz. tube 17672 Silicone lubricant ¼ oz. tube 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ PT-15XL Plasmarc Cutting Torch 7-17...
Page 158 SECTION 7 REPLACEMENT PARTS 7.10 PT-15XL Spare Parts Kits 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 7-18 PT-15XL Plasmarc Cutting Torch...
Page 159 O-Ring, I.D. 0.145 x 0.07 996527 O-Ring, I.D. 1.301 x 0.07 996528 O-Ring, I.D. 1.614 x 0.07 996568 Nut Driver Tool (Electrode Tool) 999630 Nozzle And Electrode Holder Tool 93750006 0.062 Hex Wrench 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ PT-15XL Plasmarc Cutting Torch 7-19 全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 160 SECTION 7 REPLACEMENT PARTS This page intentionally left blank 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３ 7-20 PT-15XL Plasmarc Cutting Torch...
Page 161 See back of Title Page for revision list. 等离子切割耗材网　ｗｗｗ．ｄｌｚｈｃ．ｃｏｍ全国唯一等离子切割耗材Ｂ２Ｂ平价销售／资讯平台全国统一咨询电话：０２１－６２１８７１６９　５２８０９２６３...
Page 162 Customer // Technical Support (843) 664-4405 (800) ESAB-123 (372-2123) ESAB Welding and Cutting Products PO BOX 100545 Ebenezer Road Florence, SC 29501-0545 http://www.esab.com ESAB Cutting Systems – Canada 6010 Tomken Road Mississauga, Ontario Canada L5T 1X9 Phone: (905) 670-0220 Fax: (905) 670-4879...

ESAB PT-15XL PLASMARC Installation, Operation And Maintenance Manual

Section 1 Safety

Section 2 Description

Section 3 Installation

Section 4 Operation

Safety Precautions

Section 5 Maintenance

Section 6 Troubleshooting

Section 7 Replacement Parts

Quick Links

Troubleshooting

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Summary of Contents for ESAB PT-15XL PLASMARC

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