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ESAB PT-36 Data Manual
ESAB PT-36 Data Manual

ESAB PT-36 Data Manual

Cutting data for smartflow, esp-150 & esp-200, esp-1000, pcc - 90 / 91
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PT-36 Cutting Data
SmartFlow
ESP-150 & ESP-200
ESP-1000, PCC - 90 / 91
Cut Data Manual
0558006876
08/2007

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Summary of Contents for ESAB PT-36

  • Page 1 PT-36 Cutting Data • SmartFlow • ESP-150 & ESP-200 • ESP-1000, PCC - 90 / 91 Cut Data Manual 0558006876 08/2007...
  • Page 2 Be sure this inforMation reaChes the operator. You Can get extra Copies through Your supplier. Caution these instruCtions are for experienced operators. if you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “precautions and safe practices for arc Welding, Cutting, and gouging,”...
  • Page 3: Table Of Contents

    taBle of Contents section / title page section 1 safetY preCautions ........................5 Safety Precautions ...........................5 Safety - English ............................5 La seguridad - español ...........................9 La sûreté - français ..........................13 SmartFlow .....................................17 ESP-150 & ESP-200 ..................................... 109 ESP-1000 , PCC - 90 / 91 ..................................115...
  • Page 4 taBle of Contents...
  • Page 5: Safety Precautions

    seCtion 1 safetY preCautions safety precautions safety - english Warning: these safety precautions are fires anD explosions -- heat from for your protection. they summarize flames and arcs can start fires. hot precautionary information from the refer- slag or sparks can also cause fires and ences listed in additional safety informa- explosions.
  • Page 6 seCtion 1 safetY preCautions 1. Be sure the power source frame (chassis) is con- 3. Welders should use the following procedures to nected to the ground system of the input power. minimize exposure to EMF: 2. Connect the work piece to a good electrical A.
  • Page 7 seCtion 1 safetY preCautions 5. Warning: this product, when used for welding 1. Always have qualified personnel perform the instal- or cutting, produces fumes or gases lation, troubleshooting, and maintenance work. which contain chemicals known to Do not perform any electrical work unless you are the state of California to cause birth qualified to perform such work.
  • Page 8 seCtion 1 safetY preCautions 5. AWS C5.5 - "Recommended Practices for Gas Tung- sten Arc Welding“ 6. AWS C5.6 - "Recommended Practices for Gas Metal Arc Welding"“ 7. AWS SP - "Safe Practices" - Reprint, Welding Hand- book. Means immediate hazards which, if not avoided, will result in im- 8.
  • Page 9: La Seguridad - Español

    seCCión 1 seguriDaD la seguridad - español La escoria puede estar caliente y desprenderse con velocidad. Personas cercanas deberán usar gafas aDVertenCia: Estas Precauciones de Se- de seguridad y careta protectora. guridad son para su protección. Ellas hacen resumen de información proveniente de las fuego Y explosiones -- el calor de referencias listadas en la sección "Información Adi- las flamas y el arco pueden ocacionar...
  • Page 10 seCCión1 seguriDaD 1. Asegúrese de que el chasis de la fuente de poder 3. Los soldadores deberán usar los siguientes proced- esté conectado a tierra através del sistema de imientos para minimizar exponerse al EMF: electricidad primario. 2. Conecte la pieza de trabajo a un buen sistema de A.
  • Page 11 seCCión 1 seguriDaD 5. aDVertenCia-- este producto cuando se uti- 1. Siempre tenga personal cualificado para efec- liza para soldaduras o cortes, tuar l a instalación, diagnóstico, y mantenimiento produce humos o gases, los del equipo. No ejecute ningún trabajo eléctrico a cuales contienen químicos menos que usted esté...
  • Page 12 seCCión 1 seguriDaD signifiCaDo De los siMBolos -- según usted avanza en la lectura de este folleto: los símbolos sig- nifican ¡atención! ¡esté alerta! se trata de su seguridad. significa riesgo inmediato que, de no ser evadido, puede resultar inmediatamente en serio daño personal o la muerte.
  • Page 13: La Sûreté - Français

    seCtion 1 sÉCuritÉ inCenDies et explosions -- la la sûreté - français chaleur provenant des flammes ou de aVertisseMent : Ces règles de sécurité l'arc peut provoquer un incendie. le ont pour but d'assurer votre protection. Ils laitier incandescent ou les étincelles récapitulent les informations de précaution peuvent également provoquer un provenant des références dans la section...
  • Page 14 seCtion 1 sÉCuritÉ 1. Assurez-vous que le châssis de la source 3. Les soudeurs doivent suivre les procédures suivantes d'alimentation est branché au système de mise à pour minimiser l'exposition aux champs électriques la terre de l'alimentation d'entrée. et magnétiques : 2.
  • Page 15 seCtion 1 sÉCuritÉ 5. aVertisseMent : Ce produit, lorsqu'il est utilisé entretien De l'ÉQuipeMent -- un équipe- dans une opération de soudage ou de ment entretenu de façon défectueuse ou coupage, dégage des vapeurs ou des inadéquate peut causer des blessures gaz contenant des chimiques consid- graves ou mortelles.
  • Page 16 seCtion 1 sÉCuritÉ signifiCation Des sYMBoles Ce symbole, utilisé partout dans ce manuel, signifie "attention" ! soyez vigilant ! Votre sécurité est en jeu. Danger signifie un danger immédiat. la situation peut entraîner des blessures graves ou mortelles. aVertisseMent signifie un danger potentiel qui peut entraîner des blessures graves ou mortelles.
  • Page 17: Smartflow

    Cut Data pt-36 Material: Carbon Steel amperes: 70 / 110 start gas: Nitrogen (N ) @ 150 psi / 10.2 bar plasMarC™ Cutting torch Cut gas: Oxygen (O ) @ 150 psi / 10.2 bar smartflow plasma system shield gas 1: Nitrogen (N ) @ 100 psi / 6.9 bar...
  • Page 18 Cut Data pt-36 70 / 110 amperes smartflow plasma system Carbon steel process Data .188 .250 .312 4.78 6.35 7.92 rise on pierce pierce Delay auto height Delay 22psi @ 75cfh 22psi @ 75cfh 22psi @ 75cfh plasma start gas 1.5bar @ 2.2cmh...
  • Page 19 Cut Data pt-36 70 / 110 amperes smartflow plasma system Carbon steel process Data .375 .416 .500 9.53 10.57 12.70 rise on pierce pierce Delay auto height Delay 22psi @ 75cfh 22psi @ 75cfh 22psi @ 75cfh plasma start gas 1.5bar @ 2.2cmh...
  • Page 20 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (Ref ) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (Ref ) Nozzle Retaining Cup P/N 37082 Gas Diffuser P/N 21944 Reverse Swirl P/N 22496 Shield PT-36 4.1mm (.160”)
  • Page 21 Cut Data pt-36 260 / 280 amperes smartflow plasma system Carbon steel process Data .250 .312 .375 6.35 7.92 9.53 rise on pierce pierce Delay auto height Delay 20psi @ 40cfh 20psi @ 40cfh 20psi @ 40cfh plasma start gas 1.4bar @ 1.1cmh...
  • Page 22 Cut Data pt-36 260 / 280 amperes smartflow plasma system process Data Carbon steel .500 .750 1.000 1.250 12.70 19.05 25.40 31.8 rise on pierce pierce Delay auto height Delay 20psi @ 40cfh 20psi @ 40cfh 20psi @ 40cfh...
  • Page 23 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (Ref ) Nozzle PT-36 2.5mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (Ref ) Nozzle Retaining Cup P/N 37082 Gas Diffuser P/N 21944 Reverse Swirl P/N 22496 Shield PT-36 6.6mm (.259”)
  • Page 24 Cut Data pt-36 280 / 300 amperes smartflow plasma system Carbon steel process Data .250 .312 .375 6.35 7.92 9.53 rise on pierce pierce Delay auto height Delay 20psi @ xxcfh 20psi @ xxcfh 20psi @ xxcfh plasma start gas 1.4bar @ xxcmh...
  • Page 25 Cut Data pt-36 280 / 300 amperes smartflow plasma system Carbon steel process Data .500 .625 .750 1.000 12.70 15.88 19.05 25.40 rise on pierce pierce Delay auto height Delay 20psi @ xxcfh 20psi @ xxcfh 20psi @ xxcfh...
  • Page 26 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (Ref ) Nozzle PT-36 2.5mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (Ref ) Nozzle Retaining Cup P/N 37082 Gas Diffuser P/N 21944 Reverse Swirl P/N 22496 Shield PT-36 6.6mm (.259”)
  • Page 27 Cut Data pt-36 300 amperes smartflow plasma system Carbon steel process Data .250 .312 .375 6.35 7.92 9.53 rise on pierce pierce Delay auto height Delay 20psi @ xxcfh 20psi @ xxcfh 20psi @ xxcfh plasma start gas 1.4bar @ xxcmh 1.4bar @ xxcmh...
  • Page 28 Cut Data pt-36 300 amperes smartflow plasma system Carbon steel process Data .500 .625 .750 1.000 12.70 15.88 19.05 25.40 rise on pierce pierce Delay auto height Delay 20psi @ xxcfh 20psi @ xxcfh 20psi @ xxcfh 20psi @ xxcfh plasma start gas 1.4bar @ xxcmh...
  • Page 29 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 30 Cut Data 100 amperes pt-36 smartflow plasma system Carbon steel process Data Material .125 0.188 0.250 0.313 0.375 0.500 0.625 0.750 in(mm) thickness (3.2) (4.8) (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 31 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 32 Cut Data 150 amperes pt-36 smartflow plasma system Carbon steel process Data Material 0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (4.8) (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 33 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) NOZZLE PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 34 Cut Data 200 amperes pt-36 smartflow plasma system Carbon steel process Data Material 0.250 0.313 0.375 0.500 0.625 0.750 1.000 1.250 in(mm) thickness (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) (25.4) (31.8) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 35 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1MM (.160”)
  • Page 36 Cut Data 200 amperes pt-36 smartflow plasma system Carbon steel process Data with epp-200 Plasma Power Console (High Speed Cutting) Material 0.250 0.375 0.500 0.750 1.000 in(mm) thickness (6.4) (9.5) (12.7) (19.1) (25.4) rise on pierce timers pierce Delay...
  • Page 37 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.090”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 38 Cut Data 250 amperes pt-36 smartflow plasma system Carbon steel process Data Material 0.250 0.375 0.500 0.625 0.750 1.000 1.250 1.500 in(mm) thickness (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 39 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 40 Cut Data 325 amperes pt-36 smartflow plasma system Carbon steel process Data Material 0.500 0.625 0.750 1.000 1.250 1.500 in(mm) thickness (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 26 psi 25 psi...
  • Page 41 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 42 Cut Data 360 amperes pt-36 smartflow plasma system Carbon steel process Data Material 0.500 0.625 0.750 1.000 1.250 1.500 in(mm) thickness (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 26 psi 25 psi...
  • Page 43 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 44 Cut Data 400 amperes pt-36 smartflow plasma system Carbon steel process Data unDerWater Material 0.500 0.625 0.750 1.000 1.250 1.500 in(mm) thickness (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi...
  • Page 45 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 46 Cut Data 400 amperes pt-36 smartflow plasma system Carbon steel process Data Material 0.500 0.625 0.750 1.000 1.250 1.500 in(mm) thickness (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi...
  • Page 47 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 48 Cut Data 100 amperes pt-36 smartflow plasma system aluminum process Data Material in(mm) .188 (4.7) 0.250 (6.4) 0.375 (9.5) 0.500 (12.7) 0.750 (19.1) thickness rise on pierce timers (seconds) pierce Delay 25 psi 25 psi 25 psi 25 psi...
  • Page 49 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 50 Cut Data 150 amperes pt-36 smartflow plasma system aluminum process Data Material 0.188 0.250 0.313 0.375 0.500 0.750 0.875 1.000 in(mm) thickness (4.7) (6.4) (7.9) (9.5) (12.7) (19.1) (22.2) (25.4) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 51 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 52 Cut Data 200 amperes pt-36 smartflow plasma system aluminum process Data Material 0.250 0.313 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start 25 psi...
  • Page 53 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.0mm (.120”) P/N 0558006030 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 54 Cut Data 150 amperes pt-36 smartflow plasma system aluminum process Data Warning Do not Cut unDerWater With h-35 Material 0.250 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay...
  • Page 55 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 56 Cut Data 200 amperes pt-36 smartflow plasma system aluminum process Data Warning Do not Cut unDerWater With h-35 Material 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 57 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 58 Cut Data 360 amperes pt-36 smartflow plasma system aluminum process Data Warning Do not Cut unDerWater With h-35 Material 0.375 0.500 0.625 0.750 1.000 1.250 1.500 1.750 in(mm) thickness (9.5) (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) (44.5) rise on pierce...
  • Page 59 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (.161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 60 Cut Data 600 amperes pt-36 smartflow plasma system aluminum process Data Warning Do not Cut unDerWater With h-35 Material 1.000 1.500 2.000 3.000 in(mm) thickness (25.4) (38.1) (50.8) (76.2) rise on pierce timers (seconds) pierce Delay plasma start 46 psi...
  • Page 61 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.090”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 62 Cut Data 250 amperes pt-36 smartflow plasma system aluminum process Data Warning Do not Cut unDerWater With h-35 Material 0.625 0.750 1.000 in(mm) thickness (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi...
  • Page 63 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 64 Cut Data 360 amperes pt-36 smartflow plasma system aluminum process Data Warning Do not Cut unDerWater With h-35 Material 0.500 0.625 0.750 0.875 1.000 1.250 1.500 1.750 in(mm) thickness (12.7) (15.9) (19.1) (22.2) (25.4) (31.8) (38.1) (44.5) rise on pierce...
  • Page 65 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (.161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 66 Cut Data 600 amperes pt-36 smartflow plasma system aluminum process Data Warning Do not Cut unDerWater With h-35 Material 1.500 in(mm) thickness (38.1) rise on pierce timers (seconds) pierce Delay plasma start 46 psi gas - (h-35) 3.2 bar...
  • Page 67 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 68 Cut Data 200 amperes pt-36 smartflow plasma system aluminum process Data Material 0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (4.7) (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 69 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.090”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 70 Cut Data 250 amperes pt-36 smartflow plasma system aluminum process Data Material 0.250 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi...
  • Page 71 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 72 Cut Data 360 amperes pt-36 smartflow plasma system aluminum process Data Material 0.250 0.375 0.500 0.750 1.000 1.250 in(mm) thickness (6.4) (9.5) (12.7) (19.1) (25.4) (31.8) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi...
  • Page 73 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (.161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 74 Cut Data 600 amperes pt-36 smartflow plasma system aluminum process Data Material 1.000 1.500 in(mm) thickness (25.4) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 27 psi 27 psi gas - 1.9 bar 1.9 bar (n₂) plasma Cut...
  • Page 75 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 76 Cut Data 100 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.250 0.375 0.500 0.625 0.750 in(mm) thickness (6.4) (9.5) (12.7) (15.9) (19.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi 25 psi...
  • Page 77 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 78 Cut Data 100 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.188 0.250 0.313 0.375 0.500 0.625 0.750 in(mm) thickness (4.7) (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi...
  • Page 79 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 80 Cut Data 150 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (4.7) (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 81 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 82 Cut Data 200 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (4.7) (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 83 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 84 Cut Data 100 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.250 0.313 0.375 0.500 0.625 0.750 in(mm) thickness (6.4) (7.9) (9.5) (12.7) (15.9) (19.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi...
  • Page 85 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 86 Cut Data 150 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.188 0.250 0.375 0.500 0.625 0.750 1.000 in(mm) thickness (4.7) (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start 25 psi...
  • Page 87 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 88 Cut Data 200 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.250 0.375 0.500 0.750 1.000 in(mm) thickness (6.4) (9.5) (12.7) (19.1) (25.4) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi 25 psi...
  • Page 89 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.090”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 90 Cut Data 260 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.250 0.375 0.500 0.625 0.750 1.000 1.250 in(mm) thickness (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) (31.8) rise on pierce timers (seconds) pierce Delay plasma start 25 psi...
  • Page 91 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 9.9mm (.390”)
  • Page 92 Cut Data 360 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.250 0.375 0.500 0.625 0.750 1.000 1.250 in(mm) thickness (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) (31.8) rise on pierce timers (seconds) pierce Delay plasma start 25 psi...
  • Page 93 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 9.9mm (.390”)
  • Page 94 Cut Data 450 amperes pt-36 smartflow plasma system stainless steel process Data Material 0.750 1.000 1.250 1.500 in(mm) thickness (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi 25 psi 25 psi gas - 1.7 bar 1.7 bar 1.7 bar 1.7 bar...
  • Page 95 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 9.9mm (.390”)
  • Page 96 Cut Data 450 amperes pt-36 smartflow plasma system stainless steel process Data unDerWater Material 0.750 1.000 1.250 1.500 in(mm) thickness (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 27 psi 25 psi...
  • Page 97 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (.161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 9.9mm (.390”)
  • Page 98 Cut Data 600 amperes pt-36 smartflow plasma system stainless steel process Data Material 1.000 1.500 in(mm) thickness (25.4) (38.1) rise on pierce timers (seconds) pierce Delay plasma start 27 psi 27 psi gas - 1.9 bar 1.9 bar (n₂)
  • Page 99 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 100 Cut Data 150 amperes pt-36 smartflow plasma system stainless steel process Data Warning Do not Cut unDerWater With h-35 Material 0.500 0.750 in(mm) thickness (12.7) (19.1) rise on pierce timers (seconds) pierce Delay plasma start 25 psi 25 psi gas - 1.7 bar 1.7 bar...
  • Page 101 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 102 Cut Data 200 amperes pt-36 smartflow plasma system stainless steel process Data Warning Do not Cut unDerWater With h-35 Material 0.375 0.500 1.000 in(mm) thickness (9.5) (12.7) (25.4) rise on pierce timers (seconds) pierce Delay plasma start 25 psi...
  • Page 103 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.090”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 6.6mm (.259”)
  • Page 104 Cut Data 260 amperes pt-36 smartflow plasma system stainless steel process Data Warning Do not Cut unDerWater With h-35 Material 0.500 0.625 0.750 1.000 1.250 in(mm) thickness (12.7) (15.9) (19.1) (25.4) (31.8) rise on pierce timers (seconds) pierce Delay...
  • Page 105 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 9.9mm (.390”)
  • Page 106 Cut Data 360 amperes pt-36 smartflow plasma system stainless steel process Data Warning Do not Cut unDerWater With h-35 Material 0.500 0.750 1.000 1.250 1.500 in(mm) thickness (12.7) (19.1) (25.4) (31.8) (38.1) rise on pierce timers (seconds) pierce Delay...
  • Page 107 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (.161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 21796 (0004470030) Shield PT-36 9.9mm (.390”)
  • Page 108 Cut Data 600 amperes pt-36 smartflow plasma system stainless steel process Data Warning Do not Cut unDerWater With h-35 Material 1.000 1.500 2.000 3.000 in(mm) thickness (25.4) (38.1) (50.8) (76.2) rise on pierce timers (seconds) pierce Delay plasma start...
  • Page 109 Cut Data Cutting paraMeters for the esp-150 & esp-200 table 1. 50 - 65 amp Data Nozzle - 50 amp P/N 0558006010 Shield - 50 amp P/N 0558006166 Electrode - Hafnium P/N 0558003914 Diffuser 50 amp P/N 21944 (0004470031)
  • Page 110 Cut Data table 2. 100 amp Data Nozzle - 200 Amp P/N 0558006014 Shield - 250 Amp P/N 0558006166 Electrode - Hafnium P/N 0558003914 Diffuser 100 - 360 Amp P/N 21944 (0004470031) Gas Baffle - 4 Hole P/N 0558002533...
  • Page 111 Cut Data table 3. 150 amp Data NOZZLE PT-36 2.0 mm (.080”) P/N 0558006020 Shield - 250 Amp P/N 0558006166 Electrode - Hafnium P/N 0558003914 Diffuser 100 - 360 Amp P/N 21944 (0004470031) Gas Baffle - 4 Hole P/N 0558002533...
  • Page 112 Cut Data table 3. 150 amp Data (Continued) NOZZLE PT-36 2.0 mm (.080”) P/N 0558006020 Shield - 250 Amp P/N 0558006166 Electrode - Hafnium P/N 0558003914 Diffuser 100 - 360 Amp P/N 21944 (0004470031) Gas Baffle - 4 Hole...
  • Page 113 Cut Data table 4. 200 amp Data NOZZLE PT-36 2.3mm (.090”) P/N 0558006023 Shield - 250 Amp P/N 0558006166 Electrode - Hafnium P/N 0558003914 Diffuser 100 - 360 Amp P/N 21944 (0004470031) Gas Baffle - 4 Hole P/N 0558002533...
  • Page 114 Cut Data table 4. 200 amp Data (Continued) NOZZLE PT-36 2.3mm (.090”) P/N 0558006023 Shield - 250 Amp P/N 0558006166 Electrode - Hafnium P/N 0558003928 Diffuser 100 - 360 Amp P/N 21944 (0004470031) Gas Baffle - 4 Hole P/N 0558002533...
  • Page 115: Esp-1000 , Pcc - 90 / 91

    Cutting paraMeters for the esp-1000 the pt-36 is a mechanized plasma cutting torch designed for cutting without water injection. Cutting can be per- formed using air, oxygen, nitrogen or h-35 as the cut gas at currents ranging from 50 to 360 amperes. underwater cutting can be performed by using an air Curtain at 150 amps or higher.
  • Page 116 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 117 Cut Data pt-36 100 amperes esp-1000 plasma system Carbon steel precision process Data Material in(mm) .188(4.8) .250(6.4) .312(7.9) thickness initial height .130(3) .130(3) .130(3) in(mm) encoder pierce height 0.220(6) 0.220(6) 0.220(6) height in(mm) Cutting height 0.220(6) 0.220(6) 0.220(6) in(mm)
  • Page 118 Cut Data 100 amperes pt-36 esp-1000 plasma system Carbon steel precision process Data Material in(mm) .375(9.5) .416(10.6) .500(12.7) thickness initial height .130(3) .130(3) .130(3) in(mm) encoder pierce height 0.220(6) 0.220(6) 0.220(6) height in(mm) Cutting height 0.220(6) 0.220(6) 0.220(6) in(mm)
  • Page 119 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 120 Cut Data pt-36 200 amperes esp-1000 plasma system Carbon steel precision process Data Material in(mm) 0.250(6.35) 0.375(9.53) .500(12.7) thickness initial height .130(3) .130(3) .130(3) in(mm) encoder pierce height 0.140(4) 0.140(4) 0.160(4) height in(mm) Cutting height 0.140(4) 0.140(4) 0.160(4) in(mm)
  • Page 121 Cut Data pt-36 200 amperes esp-1000 plasma system Carbon steel precision process Data Material in(mm) 0.625(15.9) 0.750(19.1) 1.000(25.4) 1.250(31.8) thickness initial height .130(3) .130(3) .130(3) .130(3) in(mm) encoder pierce height 0.172 (4) 0.180(5) 0.200(5) 0.220(6) height in(mm) Cutting height 0.172 (4)
  • Page 122 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 123 Cut Data pt-36 200 amperes esp-1000 plasma system Carbon steel production process Data Material in(mm) 0.250(6.4) 0.375(9.5) 0.500(12.7) 0.625(15.9) thickness initial height .130(3) .130(3) .130(3) .130(3) in(mm) encoder pierce height 0.140(4) 0.140(4) 0.140(4) 0.170(4) height in(mm) Cutting height 0.140(4) 0.140(4)
  • Page 124 Cut Data pt-36 200 amperes esp-1000 plasma system Carbon steel production process Data Material in(mm) 0.750(19.1) 1.000(25.4) 1.250(31.8) thickness initial height .130(3) .130(3) .130(3) in(mm) encoder pierce height 0.180(5) 0.200(5) 0.200(5) height in(mm) Cutting height 0.180(5) 0.200(5) 0.200(5) in(mm)
  • Page 125 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 126 Cut Data pt-36 260/280 amperes esp-1000 plasma system Carbon steel precision process Data Material in(mm) .188(4.78) .250(6.35) .312(7.92) .375(9.53) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6)
  • Page 127 Cut Data pt-36 260/280 amperes esp-1000 plasma system Carbon steel precision process Data Material in(mm) .500(12.70) .625(15.88) .750(19.05) 1.000(25.4) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6)
  • Page 128 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 129 Cut Data pt-36 280/300 amperes esp-1000 plasma system Carbon steel production process Data Material in(mm) .188(4.78) .250(6.35) .312(7.92) .375(9.53) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6)
  • Page 130 Cut Data pt-36 280/300 amperes esp-1000 plasma system Carbon steel production process Data Material in(mm) .500(12.70) .625(15.88) .750(19.05) 1.000(25.4) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6)
  • Page 131 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 132 Cut Data pt-36 290 amperes esp-1000 plasma system Carbon steel production process Data Cutting thick plate Material in(mm) 1.250(31.75) 1.375(34.96) 1.500(38.10) thickness initial height 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.376(10) 0.376(10) 0.376(10) height in(mm) Cutting height 0.376(10) 0.376(10)
  • Page 133 Cut Data pt-36 290 amperes esp-1000 plasma system Carbon steel production process Data Cutting thick plate Material in(mm) 1.625(41.28) 1.750(44.45) 1.875(47.63) 2.000(50.80) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.481(12) 0.481(12) 0.481(12) 0.481(12) height in(mm) Cutting height 0.481(12)
  • Page 134 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 135 Cut Data pt-36 300 amperes esp-1000 plasma system Carbon steel sever process Data Material in(mm) .188(4.78) .250(6.35) .312(7.92) .375(9.53) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6)
  • Page 136 Cut Data pt-36 300 amperes esp-1000 plasma system Carbon steel sever process Data Material in(mm) .500(12.70) .625(15.88) .750(19.05) 1.000(25.4) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6)
  • Page 137 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003914 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 6.6mm (.259”)
  • Page 138 Cut Data pt-36 400 - 450 amperes esp-1000 plasma system Carbon steel production process Data Cutting thick plate Material in(mm) 0.750(19.1) 0.875(22.2) 1.000(25.4) 1.250(31.8) 1.375(34.9) thickness initial height 0.700(18) 0.700(18) 0.700(18) 0.700(18) 0.700(18) in(mm) encoder pierce height 0.750(19) 0.750(19) 0.750(19)
  • Page 139 Cut Data pt-36 400 - 450 amperes esp-1000 plasma system Carbon steel production process Data Cutting thick plate Material in(mm) 1.500(38.1) 1.750(44.5) 2.000(50.8) 2.500(63.5) thickness initial height .700(18) .700(18) .700(18) .700(18) in(mm) encoder pierce height 0.750(19) 0.750(19) 0.750(19) 0.750(19)
  • Page 140 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 141 Cut Data pt-36 100 amperes esp-1000 plasma system aluminum production process Data Material in(mm) .250(6.3) .312(8) .375(9.5) .437(11) .500(12.7) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.160(4) 0.160(4) 0.160(4) 0.250(6) 0.250(6) height in(mm) Cutting height 0.160(4)
  • Page 142 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 143 Cut Data pt-36 200 amperes esp-1000 plasma system aluminum production process Data Material in(mm) .375(9.5) .500(12.7) .750(20) 1.000(25.4) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6) 0.250(6)
  • Page 144 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 145 Cut Data pt-36 250/260 amperes esp-1000 plasma system aluminum production process Data Material in(mm) .250(6.3) .375(9.5) .500(12.70) thickness initial height 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6) 0.250(6) in(mm) height...
  • Page 146 Cut Data pt-36 250/260 amperes esp-1000 plasma system aluminum production process Data Material in(mm) .625(16) .750(20) 1.00(25) thickness initial height 0.160(4) 0.160(4) 0.376(10) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.487(12) height in(mm) Cutting height 0.250(6) 0.250(6) 0.487(12) in(mm) height...
  • Page 147 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.0mm (.120”) P/N 0558006030 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 148 Cut Data 360 amperes pt-36 esp-1000 plasma system aluminum production process Data Material in(mm) 0.500(12.7) 0.625(15.9) .750(19.1) .875(22.2) thickness initial height 0.500(12.7) 0.500(12.7) 0.500(12.7) 0.500(12.7) in(mm) encoder pierce height 0.625(15.9) 0.625(15.9) 0.625(15.9) 0.625(15.9) height in(mm) Cutting height 0.500(12.7) 0.500(12.7) 0.500(12.7)
  • Page 149 Cut Data 360 amperes pt-36 esp-1000 plasma system aluminum production process Data Material in(mm) 1.000(25.4) 1.250(31.8) 1.500(38.1) 1.750(44.5) thickness initial height 0.500(12.7) 0.500(12.7) 0.500(12.7) 0.625(15.9) in(mm) encoder pierce height 0.625(15.9) 0.750(19.1) 0.750(19.1) 0.800(20.3) height in(mm) Cutting height 0.600(15.2) 0.600(15.2) 0.625(15.9)
  • Page 150 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.0mm (.120”) P/N 0558006030 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 151 Cut Data 360 amperes pt-36 esp-1000 plasma system aluminum production process Data Material in(mm) 0.250(6.3) 0.375(9.5) 0.500(12.7) thickness initial height 0.500(12.7) 0.500(12.7) 0.500(12.7) in(mm) encoder pierce height 0.625(15.9) 0.625(15.9) 0.625(15.9) height in(mm) Cutting height 0.375(9.5) 0.375(9.5) 0.375(9.5) in(mm) height...
  • Page 152 Cut Data 360 amperes pt-36 esp-1000 plasma system aluminum production process Data Material in(mm) .750(19.1) 1.000(25.4) 1.250(31.8) thickness initial height 0.625(15.9) 0.625(15.9) 0.625(15.9) in(mm) encoder pierce height 0.700(17.8) 0.800(20.3) 0.800(20.3) height in(mm) Cutting height 0.375(9.5) 0.375(9.5) 0.375(9.5) in(mm) height...
  • Page 153 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 154 Cut Data 600 amperes pt-36 esp-1000 plasma system aluminum production process Data Material in(mm) 1.000(25.4) 1.500(38.1) 2.000(50.8) 3.000(76.2) thickness initial height 0.750(19.1) 0.750(19.1) *0.750(19.1) *0.750(19.1) in(mm) encoder pierce height 1.000(25.4) 1.000(25.4) *1.000(25.4) *1.000(25.4) height in(mm) Cutting height 0.625(15.9) 0.625(15.9) 0.750(19.1)
  • Page 155 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 156 Cut Data 600 amperes pt-36 esp-1000 plasma system aluminum production process Data Material in(mm) 1.000(25.4) 1.500(38.1) thickness initial height 0.625(15.9) 0.625(15.9) in(mm) encoder pierce height 1.000(25.4) 1.000(25.4) height in(mm) Cutting height 0.375(9.5) 0.375(9.5) in(mm) height arc Voltage readings (standoff)
  • Page 157 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 158 Cut Data pt-36 70 amperes esp-1000 plasma system stainless steel production process Data Material in(mm) .093(2.4) .104(2.6) .125(3.2) .160(4.1) .188(4.8) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.160(4) 0.160(4) 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.160(4)
  • Page 159 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 160 Cut Data pt-36 130 amperes esp-1000 plasma system stainless steel precision process Data Material in(mm) .375(10) .500(12.7) .625(15.9) .750(19) 1.000(25.4) thickness initial height 0.160(4) 0.200(5) 0.200(5) 0.200(5) 0.200(5) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.350(9) 0.350(9) 0.350(9) height in(mm) Cutting height 0.250(6)
  • Page 161 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 1.4mm (.055”) P/N 0558006014 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 162 Cut Data pt-36 130 amperes esp-1000 plasma system stainless steel production process Data Material in(mm) .250(6.3) .312(8) .375(10) thickness initial height 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.190(5) 0.160(4) 0.160(4) height in(mm) Cutting height 0.190(5) 0.160(4) 0.160(4) in(mm)
  • Page 163 Cut Data pt-36 130 amperes esp-1000 plasma system stainless steel production process Data Material in(mm) .500(12.7) .625(16) .750(20) thickness initial height 0.160(4) 0.259(7) 0.259(7) in(mm) encoder pierce height 0.250(6) 0.190(5) 0.190(5) height in(mm) Cutting height 0.250(6) 0.190(5) 0.190(5) in(mm)
  • Page 164 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 165 Cut Data pt-36 200 amperes esp-1000 plasma system stainless steel precision process Data Material in(mm) .375(10) .500(12.7) .625(15.9) .750(19) thickness initial height 0.200(5) 0.200(5) 0.200(5) 0.200(5) in(mm) encoder pierce height 0.350(9) 0.350(9) 0.350(9) 0.350(9) height in(mm) Cutting height 0.350(9) 0.350(9)
  • Page 166 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.0mm (.080”) P/N 0558006020 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 167 Cut Data pt-36 220 amperes esp-1000 plasma system stainless steel production process Data Material in(mm) .375(9.5) .500(12.7) .750(20) 1.00(25.4) thickness initial height 0.160(4) 0.160(4) 0.325(8) 0.325(8) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.450(11) 0.450(11) height in(mm) Cutting height 0.250(6) 0.250(6)
  • Page 168 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.3mm (.090”) P/N 0558006023 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 169 Cut Data pt-36 220 amperes esp-1000 plasma system stainless steel production process Data Material in(mm) .250(6.3) .375(9.5) .500(12.7) .750(20) 1.00(25.4) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.300(8) .300(8) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) .450(11) .450(11) height in(mm) Cutting height 0.250(6)
  • Page 170 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 171 Cut Data pt-36 260 amperes esp-1000 plasma system stainless steel production process Data Material in(mm) .250(6.3) .375(9.5) .500(12.7) .750(20) 1.00(25.4) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) .340(9) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) .502(13) height in(mm) Cutting height 0.250(6)
  • Page 172 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 173 Cut Data pt-36 260 amperes esp-1000 plasma system stainless steel production process Data Material in(mm) .250(6.3) .375(9.5) .500(12.7) .750(20) 1.00(25.4) thickness initial height 0.160(4) 0.160(4) 0.160(4) 0.160(4) .340(8.6) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) 0.250(6) .502(12.8) height in(mm) Cutting height 0.250(6)
  • Page 174 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 2.5mm (.099”) P/N 0558006025 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 4.1mm (.160”)
  • Page 175 Cut Data pt-36 260 amperes esp-1000 plasma system stainless steel precision process Data Material in(mm) .375(10) .500(12.7) .625(16) thickness initial height 0.160(4) 0.160(4) 0.160(4) in(mm) encoder pierce height 0.250(6) 0.250(6) 0.250(6) height in(mm) Cutting height 0.250(6) 0.250(6) 0.250(6) in(mm)
  • Page 176 Cut Data pt-36 260 amperes esp-1000 plasma system stainless steel precision process Data Material in(mm) .750(20) 1.000(25.4) 1.250(31.8) thickness initial height 0.160(4) 0.200(5) 0.200(5) in(mm) encoder pierce height 0.250(6) 0.450(11) 0.450(11) height in(mm) Cutting height 0.250(6) 0.450(11) 0.450(11) in(mm)
  • Page 177 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.0mm (.120”) P/N 0558006030 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 178 Cut Data 360 amperes pt-36 esp-1000 plasma system stainless steel production process Data Material in(mm) 0.250(6.3) 0.375(9.5) 0.500(12.7) thickness initial height 0.375(9.5) 0.375(9.5) 0.500(12.7) in(mm) encoder pierce height 0.625(15.9) 0.625(15.9) 0.625(15.9) height in(mm) Cutting height 0.400(10.2) 0.400(10.2) 0.400(10.2) in(mm)
  • Page 179 Cut Data 360 amperes pt-36 esp-1000 plasma system stainless steel production process Data Material in(mm) 0.625(15.9) 0.750(20) 1.000(25.4) 1.250(31.8) thickness initial height 0.625(15.9) 0.625(15.9) 0.750(19.1) 0.750(19.1) in(mm) encoder pierce height 0.700(17.8) 0.800(20.3) 0.800(20.3) 0.800(20.3) height in(mm) Cutting height 0.400(10.2) 0.500(12.7)
  • Page 180 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.0mm (.120”) P/N 0558006030 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 181 Cut Data 360 amperes pt-36 esp-1000 plasma system stainless steel production process Data Material in(mm) 0.500(12.7) 0.750(20) 1.000(25.4) 1.250(31.8) 1.500(38.1) thickness initial height 0.500(12.7) 0.625(15.9) 0.750(19.1) 0.750(19.1) 0.750(19.1) in(mm) encoder pierce height 0.700(17.8) 0.700(17.8) 1.000(25.4) 1.000(25.4) 1.000(25.4) height in(mm) Cutting height 0.400(10.2)
  • Page 182 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 3.6mm (.141”) P/N 0558006036 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 183 Cut Data 450 amperes pt-36 esp-1000 plasma system stainless steel production process Data Material in(mm) 0.750(20) 1.000(25.4) 1.250(31.8) 1.500(38.1) thickness initial height 0.625(15.9) 0.625(15.9) 0.625(15.9) 0.625(15.9) in(mm) encoder pierce height 0.750(20) 0.750(20) 0.800(20.3) 0.800(20.3) height in(mm) Cutting height 0.375(9.5) 0.375(9.5)
  • Page 184 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 185 Cut Data 600 amperes pt-36 esp-1000 plasma system stainless steel production process Data Material in(mm) 1.000(25.4) 1.500(38.1) thickness initial height 0.625(15.9) 0.625(15.9) in(mm) encoder pierce height 0.750(20) 0.800(20.3) height in(mm) Cutting height 0.500(12.7) 0.500(12.7) in(mm) height arc Voltage readings...
  • Page 186 O-Ring Supplied with Electrode P/N 0558003926 (Ref ) Electrode P/N 0558003928 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle PT-36 4.1mm (161”) P/N 0558006041 O-Ring Supplied with Nozzle P/N 181W89 (0004470034) Nozzle Retaining Cup P/N 37082 (0004470045) Gas Diffuser P/N 21944 (0004470031) Reverse Swirl P/N 22496 (0004470115) Shield PT-36 9.9mm (.390”)
  • Page 187 Cut Data 600 amperes pt-36 esp-1000 plasma system stainless steel production process Data Material in(mm) 1.000(25.4) 1.500(38.1) 2.000(50.8) 3.000(76.2) thickness initial height 0.750(19.1) 0.750(19.1) *0.750(19.1) *0.750(19.1) in(mm) encoder pierce height 1.000(25.4) 1.000(25.4) *1.000(25.4) *1.000(25.4) height in(mm) Cutting height 0.500(12.7) 0.625(15.9)
  • Page 188 Cut Data PT-36 m3 Plasma System Process Data for Production Thick Plate 22Aug07 Rev.
  • Page 189 Cut Data Material: Aluminum pt-36 amperes: start gas: Nitrogen (N ) @ 100 psi / 6.8 bar plasMarC™ Cutting torch Cut gas: Hydrogen 35% Argon 65% (H-35) @ 100 psi / 6.8 bar esp-1000 plasma system production thick plate primary shield gas: Air @ 100 psi / 6.8 bar...
  • Page 190 Cut Data 600 amperes pt-36 esp-1000 plasma system aluminum process Data production thick plate Material in(mm) 4.000(101.6) 6.875(174.6) thickness initial height 0.750(19.1) 0.750(19.1) in(mm) encoder pierce height 0.750(19.1) 0.750(19.1) height in(mm) Cutting height 0.750(19.1) 0.750(19.1) in(mm) height arc Voltage...
  • Page 191 Cut Data Material: Stainless Steel pt-36 amperes: start gas: Nitrogen (N ) @ 100 psi / 6.8 bar plasMarC™ Cutting torch Cut gas: Hydrogen 35% Argon 65% (H-35) @ 100 psi / 6.8 bar esp-1000 plasma system production thick plate primary shield gas: Air @ 100 psi / 6.8 bar...
  • Page 192 Cut Data 600 amperes pt-36 esp-1000 plasma system stainless steel process Data production thick plate Material in(mm) 2.375(60.3) 2.750(69.9) 3.000(76.2) thickness initial height 0.750(19.1) 0.750(19.1) 0.750(19.1) in(mm) encoder pierce height 0.750(19.1) 0.750(19.1) 0.750(19.1) height in(mm) Cutting height 0.500(12.7) 0.500(12.7) 0.500(12.7)
  • Page 193 Cut Data 600 amperes pt-36 esp-1000 plasma system stainless steel process Data production thick plate Material in(mm) 5.750(146.1) 6.000(152.4) 6.250(158.8) thickness initial height 1.000(25.4) 1.000(25.4) 1.000(25.4) in(mm) encoder pierce height 1.000(25.4) 1.000(25.4) 1.000(25.4) height in(mm) Cutting height 0.750(19.1) 0.875(22.2) 0.750(19.1)
  • Page 195 reVision historY Original preliminary release - 02/2007 - manual created from info taken from 0558004718, F15- 646, 0558005872. Official release - 08/2007.
  • Page 196 ESAB Welding & Cutting Products, Florence, SC Welding Equipment COMMUNICATION GUIDE - CUSTOMER SERVICES CUSTOMER SERVICE QUESTIONS: Telephone: (800)362-7080 / Fax: (800) 634-7548 Hours: 8:00 AM to 7:00 PM EST Order Entry Product Availability Pricing Order Information Returns ENGINEERING SERVICE:...