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Summary of Contents for ESAB MXL 201
- Page 1 MXL 201 MXL 411W MXL 271 MXL 511W MXL 341 Instruction manual 0463 633 001 GB 20181105...
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Page 3: Table Of Contents
Steel liner / Plastic liner ................. Cleaning the swan neck................. Checking the cooling system..............TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ ORDERING NUMBERS ..................18 SPARE PARTS LIST.................... 19 WEAR PARTS...................... Rights reserved to alter specifications without notice. 0463 633 001 © ESAB AB 2018... -
Page 4: Safety
Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 633 001 - 5 - © ESAB AB 2018...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 633 001 - 6 -...
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Page 7: Introduction
The MIG / MAG welding torches of this series are exclusively intended for shielded- arc welding using inert gas (MIG) or active gas (MAG) for industrial and commercial use by suitably trained employees. The torches are only available in manual versions. 0463 633 001 - 7 - © ESAB AB 2018... -
Page 8: Shipment And Packaging
Storage in an enclosed space Ambient temperature for shipment and storage: -20 °C to +55 °C Relative air humidity: up to 90% at a temperature of 20 °C 0463 633 001 - 8 - © ESAB AB 2018... -
Page 9: Technical Data
In case of a high thermal load on the torch, use a cooler with sufficient capacity. Use only special cooling fluid containing corrosion inhibitors for welding torches. For suitable products, contact your nearest ESAB dealer. - Page 10 The product must be protected from humidity and moisture during transport, storage and operation. 0463 633 001 - 10 - © ESAB AB 2018...
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Page 11: Operation
Before using a water cooled torch, the air has to be removed from the cooling circulation by running the cooler for a few minutes. 0463 633 001 - 11 - © ESAB AB 2018... -
Page 12: Setting The Level Of Shielding Gas
When leaving the workplace the system must be secured against unintended operation, preferably by switching off the power source. 0463 633 001 - 12 - © ESAB AB 2018... -
Page 13: Maintenance
If a wire feeding problem cannot be solved by exchanging the contact tip and cleaning the wire guide channel, the liner should be replaced. Liner and welding wire should be inserted while the cable assembly is laid out straight. 0463 633 001 - 13 - © ESAB AB 2018... - Page 14 Cut the liner flush with the tip holder and chamfer the edges (e.g. with a pencil sharpener). For MXL 271 only: Remove the tip holder and cut the liner flush with the front end of the neck. 0463 633 001 - 14 - © ESAB AB 2018...
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Page 15: Cleaning The Swan Neck
Make sure that the cooling liquid is clean, change it if required. Impurities in the cooling liquid can obstruct the water channels of the torch. Always use suitable cooling fluid for torches with corrosion inhibitors. 0463 633 001 - 15 - © ESAB AB 2018... -
Page 16: Troubleshooting
Welding process does not • Control cable is broken • Check and repair the start or the trigger is trigger connections, defective clean the trigger switch or exchange it 0463 633 001 - 16 - © ESAB AB 2018... -
Page 17: Ordering Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. The MXL 201, MXL 271, MXL 341, MXL 411W and MXL 511W are designed and tested in accordance with international and European standards IEC/EN 60974-7. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standard. -
Page 18: Ordering Numbers
MXL 511W Welding torch 3 m Euro-Central connector 0700 025 261 MXL 511W Welding torch 4 m Euro-Central connector 0700 025 262 MXL 511W Welding torch 5 m Euro-Central connector 0463 633 001 - 18 - © ESAB AB 2018... -
Page 19: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Denomination Ordering no. MXL 201 MXL 271 MXL 341 Head insulator 0700 200 096 Torch neck MXL 201 0700 025 200 Torch neck MXL 271 0700 025 201 Torch neck MXL 341 0700 025 202... - Page 20 0700 025 986 0700 025 987 0700 025 988 Control cable cpl. 0700 025 989 0700 025 990 0700 025 991 Cable assembly 0700 025 980 0700 025 981 0700 025 982 0463 633 001 - 20 - © ESAB AB 2018...
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Page 21: Wear Parts
0700 200 065 Contact tip, M6 x 25 0.9 mm 0700 200 066 Contact tip, M6 x 25 1.0 mm Ordering no. Denomination Notes 0700 200 078 Nozzle spring Bold = Standard delivery 0463 633 001 - 21 - © ESAB AB 2018... - Page 22 1.2 mm 0700 025 273 Contact tip, M6 x 28 Alu Cu 1.0 mm 0700 025 274 Contact tip, M6 x 28 Alu Cu 1.2 mm Bold = Standard delivery 0463 633 001 - 22 - © ESAB AB 2018...
- Page 23 16 mm 83.5 mm 0700 200 062 Gas nozzle Conical 12 mm 83.5 mm Only for M6 0700 200 059 Gas nozzle Cylindrical 20 mm 83.5 mm Bold = Standard delivery 0463 633 001 - 23 - © ESAB AB 2018...
- Page 24 0700 200 074 Tip adaptor M6 / L=28 mm 0700 025 290 Tip adaptor M8 / L=28 mm Ordering no. Denomination Notes 0700 200 080 Gas diffusor Black Bold = Standard delivery 0463 633 001 - 24 - © ESAB AB 2018...
- Page 25 1.2 mm 0700 025 273 Contact tip, M6 x 28 Alu Cu 1.0 mm 0700 025 274 Contact tip, M6 x 28 Alu Cu 1.2 mm Bold = Standard delivery 0463 633 001 - 25 - © ESAB AB 2018...
- Page 26 0700 025 802 1.2 - 1.6 3.0 m Yellow 0700 025 803 1.2 - 1.6 4.0 m Yellow 0700 025 804 1.2 - 1.6 5.0 m Yellow Bold = Standard delivery 0463 633 001 - 26 - © ESAB AB 2018...
- Page 27 0.8 - 1.0 Anthracite 0700 025 818 0.8 - 1.0 Anthracite 0700 025 819 1.2 - 1.6 Anthracite 0700 025 820 1.2 - 1.6 Anthracite 0700 025 821 1.2 - 1.6 Anthracite 0463 633 001 - 27 - © ESAB AB 2018...
- Page 28 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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