Did the machine spin? Yes or No? If it did not spin, what reason? Notes: JUMIL IS NOT RESPONSIBLE FOR ANY MANURE AND SEEDS, QUANTITY, DEPTH ADJUSTMENT. THE FARM TECHNICAL TEAM IS OBLIGED TO CHECK THESE ADJUSTMENT ON A DAILY BASIS. ALL TYPES OF CHANGES AND ADAPTATIONS IN THE EQUIPMENT ARE FORBIDDEN, UNDER THE PENALTY OF VOIDING THE WARRANTY.
Did the machine spin? Yes or No? If it did not spin, what reason? Notes: JUMIL IS NOT RESPONSIBLE FOR ANY MANURE AND SEEDS, QUANTITY, DEPTH ADJUSTMENT. THE FARM TECHNICAL TEAM IS OBLIGED TO CHECK THESE ADJUSTMENT ON A DAILY BASIS. ALL TYPES OF CHANGES AND ADAPTATIONS IN THE EQUIPMENT ARE FORBIDDEN, UNDER THE PENALTY OF VOIDING THE WARRANTY.
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An identification plate is attached to the implement, with the serial number, model and the manufacturing year. If yo need technical assistance, inform the implement model and serial number. JUMIL and its dealer network will always be at your disposal for the necessary technical clarifications and directions.
JM5035PD GARRA INDEX TECHNICAL DELIVERY CHECKLIST - PLANTERS - VIA DA JUMIL ..........3 TECHNICAL DELIVERY CHECKLIST - PLANTERS - ROUTE OF OWNER ........5 IMPLEMENT IDENTIFICATION .......................11 WARRANTY TERM AND PROCEDURES ..................12 EXCLUSION OF WARRANTY ......................13 SAFETY STANDARDS ........................17 MAIN RISKS OF ACCIDENTS AND SAFETY MEASUREMENTS TO BE ADOPTED.....22 ADHESIVES .............................24...
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4.14.1 - Seed Transmission ......................... 61 4.14.2 - Seed Doser ..........................62 4.14.3 - Adjustment of Channeled Rotors.................... 62 4.14.4 - Seed Distribution Table ......................63 4.14.5 - Calculating the amount of seeds per hectare ................ 64 14.14.6 - Treated seed ........................64 4.15 - Practice tests to check the distribution of seeds ..............
SPACE DESIGNED TO THE IMPLEMENT IDENTIFICATION LABEL IMPLEMENT IDENTIFICATION The identification of the Jumil implements is made through the identification plate, that has the following infor- mation: model, serial number, manufacturing year and control number. When requiring replacement parts, post-sales services, such as technical delivery, warranties and technical assistance services, you must inform the implement’s data in the identification plate.
3. For the other products, the warranty will be contracted from the date of the sales Invoice. 3.1 - It will be granted only for the PRODUCT that was acquired, new, by the farmer directly from JUMIL or their Dealer, observing the following item.
JM5035PD GARRA 3.3 - If the PRODUCT is sold to the farmer by Dealer other than the JUMIL Dealer, the right to Warranty shall subsist, being in this case exercised directly before JUMIL, in the terms of this Certificate. 3.4 - The Warranty shall not be granted if any damage in the PRODUCT or in its performance is caused by: 3.4.1 - Operator or owner’s negligence, imprudence or inexperience.
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3.4 - The farmer, when detecting any divergence among the components that follow the implement and the checklist, of manufacturing defect of any part or component, must prepare a report submitting it to JUMIL, to solve the occurrence.
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In the case the warranty is not granted, the request will be treated according to the item 4, below. 3.2 - Not sending the part to JUMIL within the term for the warranty analysis, will generate the automatic bank charge of the respective invoice.
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/ transporter. 3 - The cases of request for technical service of JUMIL, proves that the occurrence is not-compliant with the warranty terms, JUMIL reserves the right to make a transportation charge, worked hours and parts or components replaced.
JM5035PD GARRA SAFETY STANDARDS JUMIL, by manufacturing its agricultural machines and implements, has as main purpose to develop the best working conditions, increase the performance, productivity and improve their standard of living. However, in using these machines, there is a concern with the safety of people involved with operation and maintenance.
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JM5035PD GARRA 13 - Do not let anyone go up the tractor or implement when you are operating or transporting the implement from an area to another. 14 - Do not children or curious people to get next to the implement when you are operating or during maneuvering.
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JM5035PD GARRA 5 - Never make a gear change in motion. 6 - Take special care when you are near any moving part. Loosen cloths, long hair, rings, neck- laces, etc. can be caught by mechanisms in movement, then never operate or perform maintenance under these conditions.
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ATTENTION: JUMIL is not responsible for any damages caused by accidents from transportation, incorrect or improper working operation or even for negligence or inexperience of any person. Likewise, it is not responsible for any damages caused in unforeseeable situations or outside the normal use of the implement.
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JM5035PD GARRA CARES WITH THE ENVIRONMENT 1 - Respect the Environment, do not spill oil, fuel or other residues that can damage the soil, lakes, streams, rivers and the underground layers. 2 - Perform the recycling of damaged and disposed items. Preserve the environment. INDIVIDUAL PROTECTION EQUIPMENT According to the needs for each activity, the worker must use the following individual protection equipments:...
JM5035PD GARRA DEAR OWNER ATTENTION Check carefully and comply with the provisions of NR-31 – Norm for Safety and Health at Work in Agriculture, Livestock, Forestry, Aquaculture and Forestry, which aims to establish the principles to be observed in the organization and work environment, in order to make compatible the planning and development of the activities in agriculture, livestock, forestry, agriculture and forestry with safety and health and environment at work.
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JM5035PD GARRA Risk Safety Measures - Stop the engine before performing any review, adjustment, repair, lubrication or any other maintenance service on the implement. - Check if the driving system, conveyors, distributor discs and other moving items are totally stopped. Maintenance of the Implement - Do not operate the tractor in closed places and without ventilation, remember that the gases and Tractor:...
JM5035PD GARRA ADHESIVES The JUMIL implements, leave the factor with the instruction adhesives applied in several points of the imple- ment. We recommend that, before starting the working operation, you proceed as follows: a) Read all the instructions stated in the adhesives.
JUMIL and its distributors will always be at your disposal for any clarification, with the aim of providing full oper- ation and maximum performance of the implement. You are the incentive for us to always seek continuous improvement.
3,04 ATTENTION: JUMIL reserves the right to make changes in the specifications of this product without prior notice, without being required to effect repairs on implements sold, except in the case of noncompliance techniques that may affect the safety or performance of the product.
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(Kit Transport) ATTENTION: JUMIL reserves the right to make changes in the specifications of this product without prior notice, without being required to effect repairs on implements sold, except in the case of noncompliance techniques that may affect the safety or performance of the product.
Manual and Parts Catalog ATTENTION: Upon receiving the implement check carefully the accompanying components. In the case of lack of some item, requires the dealer missing items or communicate directly JUMIL. 2 - COMPOSITION OF THE PRODUCT NR-12 (item 14.2, letter d)
JM5035PD GARRA Flow Regulator Thin Seed Box Hand-wheel Handrail Platform (optional) Seed Distributor Articulated Central Ladder Seed Conductors Wheels for Transport (optional) Depth Control Wheels 3 - DETAILED PRODUCT DESCRIPTION (NR-12 – item 14.2, letter d) Among its main characteristics we highlight: 3.1 - Table - High resistance and durability, structure in steel for to support to the several conditions in work (Fig.
JM5035PD GARRA 3.2 - Header - System in articulation for transport and storage; - Coupling type “kneecap” (allows movement swivel) for coupling the bar in traction of tractor; - Third point with adjustments to facilitate the coupling and alignment of the seeder, maintaining greater stabil- ity in between the seeder and tractor (Fig.
JM5035PD GARRA 3.6 - Ladders and Platforms (cf. NR-12) - Articulated central staircase, with non-slip steps for access to the supply platforms; - Non-slip platforms with side and rear handrails of the machine providing greater operator safety. 3.7 - Ratchets - One ratchet for each driving wheel (“B”...
JM5035PD GARRA Fig. 007 3.11- Optional - Longitudinal Transport Kit: For greater ease of movement and transport through entrances, bridges, gates, places where transport would not be possible in its normal mode. Composed of right and left wheels with 400/60-15.5 14L high-flotation tires (“A”...
JM5035PD GARRA 4 - ASSEMBLY AND ADJUSTMENT OF IMPLEMENT The JM5035PD GARRA Fertilizer Seeder leaves the factory assembled with the header facing for transport, thus ensuring shipping with all components and can be sent disassembled kits to meet the working conditions according to the implement's purchase configuration.
JM5035PD GARRA 4.2 - Coupling the Planter to the Tractor Before coupling the planter to the tractor, check whether the tractor is equipped with weights at the front or ballasts on the front wheels to prevent it from tipping over when operating with the planter. Also check the type of hitch bar your tractor has.
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JM5035PD GARRA b) With the tractor in reverse, slowly approach it to the plant- er. Pay attention to the tractor's brakes; c) Connect the planter to the tractor by fixing the coupling pin “A” and the steel lock “B” (Fig. 018); Fig.
JM5035PD GARRA 4.3 - Preparation for Longitudinal Transport (Optional) To begin longitudinal transport, the main header must remain in transport mode (Fig. 021). 1) Lock the two main wheels according to Fig. 022, this will prevent them from descending and touching the ground during lateral transport;...
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JM5035PD GARRA 4) Attach the 3 points of the lift support to the appropriate locations on the tractor and secure them with the steel pins and locks (Fig. 025); 5) Remove the locking pin from the transport wheels (Fig. 026) to enable them to articulate; Fig.
JM5035PD GARRA 4.4 - Hydraulic Drive The machine’s hydraulic drive system is equipped with a flow divider valve (“A” Fig. 029), which has the func- tion of equalizing the oil flow according to the pressure intensity, dividing the oil to the pistons (“ B” Fig. 029) precisely. The hydraulic cylinders of the wheels actuated completely upwards (“A”...
JM5035PD GARRA 4.5 - Implement Leveling Leveling makes it easier to break through straw without clogging and reduces the tractor’s power required to pull the machine, which must be level and moved slightly backwards. Planting depth is managed mainly by regulating the pressure of the fertilizer and the seed row depth control wheels.
JM5035PD GARRA 4.6 - Preparing the Tractor for Planting Before starting planting, carry out a general inspection of the tractor that will be used, so that you can carry out planting without interruptions caused by tractor breakdowns. Remember that the planting period is short, which will depend on weather conditions, which you will have no influence on.
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JM5035PD GARRA Model JM5035PD 31 Lines 35/31L spacing 190mm ESQUEMA PARA MONTAGEM DAS UNIDADES AVULSAS JM-5035 PD 380 310 380 310 NOTA 1- DIMENS 2- TOLER DESVIO DESVIO CARRINHO CARRINHO ESQ.. DIR. DESVIO DESVIO CARRINHO CARRINHO ESQ.. DIR. DESVIO DESVIO CARRINHO CARRINHO ESQ..
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JM5035PD GARRA Model JM5035PD 23 Lines 35/23L spacing 250mm ESQUEMA PARA MONTAGEM DAS UNIDADES AVULSAS JM-5035 PD 1- DIME 2- TOL DESVIO CARRINHO DIR. DESVIO DESVIO CARRINHO CARRINHO ESQ.. DIR. ENG. ENG. SUBS IMPLEMENT MOUNTING...
JM5035PD GARRA 4.8 - Procedures Preliminary Before in Start to the Operations in Work After coupling the JM5035PD GARRA Fertilizer Seeder, it is important to check and make the adjustments listed below before carrying out the functioning tests: a) Carry out the general retightening of the nuts and bolt; b) Check the lubrication points, and carry out the lubrication, if there is any damaged grease fitting, replace it;...
JM5035PD GARRA ATTENTION: In work operations or when transporting the implement, articulate the ladder upwards, and lock it, so that the ladder remains upright and does not touch the ground (Fig. 035). Fig. 035 4.10 - Rolling System The wheels have an articulation system with hydraulic activation and a mechanical device for articulating the tires, making them free from the pressure of the springs of the seeding units on the ground, allowed of this manner what to the shooting sway, following to the irregularities of ground, effecting drive constant of system of transmission of fertilizer it is seeds (Fig.
JM5035PD GARRA 4.10.2 - Tire skating Tire slippage is undesirable when it comes to accuracy in seed quantity per hectare. Many factors can cause slippage, including ground condition, implement weight, and tire pressure. Skidding can cause variations in fertilizer and seed distribution.
JM5035PD GARRA IMPORTANT: The warranty will not be granted to tires that show damage caused by “pecking” of crop residues, or lateral “scrubbing” caused by the contact of planter components when changing spacing. 4.10.5 - Hydraulic Cylinders To the shooting they are triggered through in system hydraulic what move you cylinders hydraulics. At stem of the hydraulic cylinder, allows the tread to follow the ground irregularities, providing the transmission constant for you systems dispensers in seed It is fertilizer, same in land irregular (Fig.
JM5035PD GARRA Fig. 041 4.12 - Finishing Touches In case in finishes at seeding, where there is the need in trigger only one of the sides of system distributor in fertilizer It is seeds, should to be used the panel in command (Fig. 042) what will make the activation and deactivation from the turnstile.
JM5035PD GARRA Fig. 042 ATTENTION: Always check that the sensors do not have any obstruction or damage so that this does not affect the information LEDs on the control panel (Fig 042). In case of damage, carry out the necessary repairs or replacements.
JM5035PD GARRA Fig. 042.1 *Note: Point “A” (Fig. 042.1) is used to connect the tractor for transport. 4.13 - Fertilizer Distribution The fertilizer distribution dosage is carried out by adjusting the gear set of the implement’s gearbox, which transmits the movement to the fertilizer dosing set. For perfect distribution of fertilizer, several aspects must be obser- ved, ranging from the choice of quality fertilizer, care when filling the tanks, the recommended adjustments of the gear- box system and the appropriate use of fertilizer distributors.
JM5035PD GARRA Left Right Fig. 043 Fig. 043.1 ATTENTION: Observe the Pinion assembling side (Fig. 043.1) of the Fertilizer Distributor, there is one that is assembled inverted in relation to the others (specific for left-hand thread). 4.13.2 - Blocker Tube fertilizer (optional) Need to isolate a few lines of planting and for the distribution of fertilizer does not, use the choke tube “A”...
JM5035PD GARRA 4.13.4 - Maintenance Dosing precision For maintenance or replacement of the thread end of the feeder of high accuracy, or make any repairs inside the same proceed as follows: a) Remove the mouth “A” through quick coupler “B” (Fig. 047). b) Pull the cord fixation tube “B”...
JM5035PD GARRA Fig. 050 Discharge orifice hole ATTENTION: Note whether there is a need to mount washers set “H” on pinions “I and J”. No need to replace the sprockets, replace your parts, in the driving gear “I” and pinion moved “J”. The retainer “F”...
JM5035PD GARRA Fig. 055 Fig. 054 4.13.7 - Mounting the nozzle in the main body For assembling the nozzle assembly “A”, closer to the main body “B”, noting that the fence “C”, overlaps the point “X” main body “B” (Fig. 056). For this to occur, slightly tilt the nozzle assembly “A”...
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JM5035PD GARRA ATTENTION: After use in each harvest, check if the pitch of the auger has suffered deformations, if it has, replace them, as it may interfere with dosage fertilizer distribution. To check the pitch of the auger, measure the distance “A”...
JM5035PD GARRA 4.13.9- Fertilizer Exchange Adjustments The machine is assembled with a built-in gearshift system, providing quick and efficient adjustments. The gearbox is made up of a set of gears that are positioned on the intermediate shaft’s “A” driven by the ratchet shaft “B”, carrying out the transmission to the fertilizer distributor shaft “C”...
JM5035PD GARRA Fig. 065 Fig. 064 4.13.10 - Fertilizer Dosage and Measurement Recommendations To obtain the best precision results in fertilizer dosing, measurement/calibration must be carried out as follows: a) Before filling the fertilizer tank, check that the fertilizer does not contain stones or other elements that could damage the fertilizer distribution system.
JM5035PD GARRA 4.13.12 - Retest of fertilizer distribution If you want to make a rebuttal, proceed as follows: As an example let us consider the implement is equipped with fertilizer distributor system Fertisystem endless screw 2“, where tends to distribute fertilizer 500kg per hectare in a culture whose spacing is 170 mm (0.17m) between lines.
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JM5035PD GARRA 4.13.14 - Fertilizer Distribution Table APPROXIMATE FERTILIZER DISTRIBUTION TABLE - FERTISYSTEM IMPLEMENT MOUNTING...
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The table is for thread pitch 50mm, for thread pitch 25mm divide the values by 2. ATTENTION: JUMIL is not responsible for compensation for any harvest losses resulting from inadequate adjustment of devices related to the distribution of fertilizer and seeds.
JM5035PD GARRA 4.14 - Seed Distributor System Seed distribution dosing is carried out by adjusting the imple- ment’s gear set, which transmits the movement to the seed dosing set. For perfect distribution of seeds, several aspects must be observed, ranging from the choice of quality seed, care in supplying deposits, rec- ommended adjustments of the exchange system and appropriate use of seed distributors.
JM5035PD GARRA 4.14.2 - Seed Doser Seed distribution is carried out by continuous flow helical channeled dosing rotors, positioned below the seed deposit (Fig. 070). The dosers have an individual lever to adjust the gate according to the size and density of the seeds (Fig.
JM5035PD GARRA 4.14.4 - Seed Distribution Table We present below the indicative tables for the distribution of seeds for different crops. To use the table, you must determine the crop to be sown, quantity or weight of seeds and spacing. Based on this data, check the gearbox gears, the opening position of the channeled rotors and the seed distribution box gate adjustment lever.
When the use of treated seeds that recommendations are noted below. Recalling that Jumil is not responsible for possible production losses caused by inappropriate use.
JM5035PD GARRA 4.15 - Practice tests to check the distribution of seeds The test for measuring the distribution of seeds should be done in very ground we will make seeding. To do this, proceed as follows; a) Check and maintain the recommended tire size; b) Supply deposits seed at least halfway.
JM5035PD GARRA Fig. 075 4.16.2 - Positioning of Fertilizer and Seed Conduits The fertilizer conductor is positioned at point “C” and the seed conductor at point “D” of the double disc (Fig. 075). ATTENTION: Periodically clean the fertilizer and seed channels, avoiding distortions in distribution. In conditions where the fertilizer and the climate are very humid, we recommend daily cleaning of the fertilizer lines.
JM5035PD GARRA Fig. 078 Fig. 077 ATTENTION: Adjust the height of the depth controller on all lines. Lines that work on the position of the tractor’s tires may have different adjustments. 4.17.1 - Depth Control and Compacting Band The bands of the seeding units have the function of controlling the depth and compaction of the seeds. They are positioned with the lips facing the double discs, providing contact between the soil and the seed, providing lateral coverage of the furrow, and at the same time covering the seed without superior compaction, thus facilitating its germi- nation.
JM5035PD GARRA 5 - Planning the seeding In any activity, planning is one of the most important steps to reducing error and risk, to increase the chances of success. Thus, the main purpose of planning is to establish a schedule of activities for which the producer can make planting efficiently and safely.
JM5035PD GARRA 20) Check the controlling wheels / compacting “V”, so that the pressure is not on the seeds, avoiding compres- sion on the surface and the formation of air pockets near the seed. 21) Lubricate all lubrication points of the implement at the beginning and during the planting season. 22) Perform general tightening of all fasteners.
JM5035PD GARRA Calculation: IP = Distance with load - Distance without load x 100 Distance without load 6.2 - Calculation of linear meters per hectare For the result of how many linear feet in an acre there, calculate the spacing used as example below. Calculation: Square meters in hectare = 10.000...
JM5035PD GARRA 8 - MAINTENANCE The performance of this implement is obtained soon after its use by conducting post-planting maintenance because, with proper maintenance and storage, the implement will have longer lifespan. Exploit fully the life of the imple- ment corresponds to a significant gain over the amount invested in the acquisition. For this to occur, you must meet all the recommendations for use and maintenance in this manual.
Determination of arrowhead Chain Fig. 085 excessive tension excessive clearance Fig. 082 FIG 127 MANUAL 3060 PD FIG. 126 MANUAL 3060 PD JUMIL Excessive wear Normal use Fig. 84 Fig. 083 Engrenagem com Desgaste Engrenagem em Condições Excessivo Normais de Uso ATTENTION: Do not perform maintenance or adjustments to the equipment in motion.
JM5035PD GARRA 8.2 - Frequency for inspection and maintenance Frequency Item Description of tasks 10h or Final Before Weekly daily planting planting Placing the general tightening of the fasteners (bolts, nuts, etc.) Make the tightening of bolts and wheel nuts Check the tire pressure Check general condition of tires Check conditions pins and locks for fixing the header and engagement...
JM5035PD GARRA Frequency Item Description of tasks 10h or Final Before Weekly daily planting planting Check for damage on the wheels of rice kit Check for wear of the bearing components: 31.1 • the double discs • of floating compactors 31.2 8.3 - Corrective maintenance Corrective maintenance is necessary to effect repairs or replacement of components which may cause dam-...
JM5035PD GARRA 8.3.2.3 - Mounting Gasket in Stem Guide The mounting of the gasket on the guide rod must use special pliers (Fig. 087), lubricate the ends thereof, to facilitate the extraction. a) Put the gaskets with lips down on the table, and tighten the clamp until the gasket into position for assembly; b) Insert the gasket hole in the guide rod to the height of the housing accommodating the gasket and drop it in place (Fig.
JM5035PD GARRA ATTENTION: If no leak in the double shielded bearings hard in the first season after the second harvest, open bearings and make lubrication with recommended grease. 8.3.4 - Maintaining disks cleaners double Dual drives have self-adjusting internal cleansers. Recommended to conduct routine inspections to verify the disks needs adjustments or replacement thereof, to be exchanged when they are no longer performing the cleaning action of the discs.
ATTENTION: Use only original parts JUMIL because parts “pirates” can cause damage to the implement impairing its operation, in addition to involve the loss of the guarantee provided by JUMIL.
JM5035PD GARRA 9 - LUBRICATION 9.1 - Objectives of lubrication Lubrication is the best guarantee of proper operation, performance and durability of the implement. This prac- tice extends the life of moving parts and helps in saving maintenance costs. Before starting work, make sure that the implement this properly lubricated, following the guidelines lubrication for operation in normal working conditions.
JM5035PD GARRA Gears: a) keep the wheels properly cleaned and lubricated, its durability can reach thousands of hours; b) The lubrication must be performed so as to eliminate the possibility of dry working; c) The lubrication must reach across the gear tooth surface, preventing excess; d) Make a mixture of hydraulic oil with graphite and apply the gears.
JM5035PD GARRA 11 - OCCURRENCE, POSSIBLE CAUSES AND SOLUTIONS Incidents Possible Causes Solutions Position the hitch hole in the header pair Not positioned in the engagement hole alignment align to the drawbar Hitch is not aligned with the The drawbar tractor is not positioned properly, or Position the drawbar for the coupling.
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JM5035PD GARRA Incidents Possible Causes Solutions The driving current of the drive x ratchet wheel Install the chain again, make the tension and came loose or broke alignment of current The drive wheel does not effect the transmission to the The chain is low voltage Perform current tending turnstile...
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JM5035PD GARRA Incidents Possible Causes Solutions Check the table of fertilizer which are Is not using the proper gears gear lever recommended for the desired distribution Not for distributing the fertilizer gear at the desired dosage Check the table fertilizer of high and low gear Is not using the gears of high and low spin properly speed to the desired dosage Replace wipers spending.
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JM5035PD GARRA Incidents Possible Causes Solutions Empty tanks Complete deposits Check the hoses drivers of fertilizer. Check Obstructed exits the drivers of seed. Do not give reverse gear Isn’t distributing seed and with the planter in working position fertilizer Connecting turnstiles. Check alignment and Disconnected ratchets tension of the chains of transmission of the tread to the turnstile.
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