Table of Contents
Advertisement
Quick Links
PREFACE
IB49A
No :
HUNTER. We wish you many miles of continued
Thank you for selecting a
Hero MotoCorp
riding pleasure in the years ahead.
We, at
, are committed to demonstrate excellence in our environment
Hero MotoCorp
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero
HUNTER. Please take time to read it carefully. As with any fine machine, proper
MotoCorp
care and maintenance are essential for trouble-free operation and optimum performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad to
provide you further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for HERO MotoCorp HUNTER
Summary of Contents for HERO MotoCorp HUNTER
- Page 1 PREFACE IB49A No : HUNTER. We wish you many miles of continued Thank you for selecting a Hero MotoCorp riding pleasure in the years ahead. We, at , are committed to demonstrate excellence in our environment Hero MotoCorp performance on a continual basis, as an intrinsic element of our corporate philosophy. To achieve this we commit ourselves to continue product innovations to improve environment compatibility and strengthen the green supply chain.
- Page 2 Hero MotoCorp Ltd make changes in its contents at any time without notice and/or incurring any obligation, whatsoever. no one is allowed to reproduce any part of this publication without obtaining prior written permission from Hero MotoCorp Ltd.
-
Page 3: Table Of Contents
PRE-RIDE INSPECTION Washing he otorcycle î BASIC TROUBLESHOOTING RIDING/BRAKING î PARKING/UTILITY BOX/TOOL KIT DELIVERY CERTIFICATE SAFETY PRECAUTIONS HERO GENUINE PARTS STARTING THE ENGINE JOB APPLICABLE TO PERIODIC SERVICES MAINTENANCE SERVICE RECORD SHEET aintenance chedule SERVICE ADVICE SHEET î Engine oil OWNERSHIP RECORD AND DATA î... -
Page 5: Motorcycle Identification
MOTORCYCLE IDENTIFICATION Vehicle Identification Number (VIN) Engine No. Location: Stamped on the right side of the Location: Stamped on the lower side of the steering head tube. left crankcase. VIN: MBLHA015######### HA015 ##### Vehicle Check Month of Manufacturer Plant Production Model Year Description Digit... -
Page 6: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1965 mm Overall width 720 mm Overall height 1072 mm Wheelbase 1235 mm Saddle height 835 mm 165 mm Ground clearance Weight 110 kg Kerb weight Capacities Engine oil 1.1 litres at disassembly and 1.0 litre at draining 10.5 Fuel tank Fuel reserve... - Page 7 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Front 2.75 x 18-42P/4PR Tyre size Rear 3.00 x 18-52P Front (Drum type) Dia. 130 mm Brakes Rear (Drum type) Dia. 130 mm Spoke Wheel Front Wheel Spoke Wheel Rear Wheel Transmission Primary reduction 3.722 (67/18) 3.143 (44/14) Final reduction 3.182 (35/11)
-
Page 8: Motorcycle Safety
Hero MotoCorp handles, and to become accustomed to the motorcycle. motorcycle's size and weight. -
Page 9: Protective Apparel
If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance î of serious injury or death in a crash. anyone else has been injured, take time to Be sure you and your pillion always wear a assess the severity of the injuries and whether î... -
Page 10: Safe Riding Tips
SAFE RIDING TIPS Do's: Don't Always conduct simple pre-ride inspection î Never use cell phone while riding the î (page 19). motorcycle. Always wear a helmet with chinstrap î Avoid sudden acceleration, braking and î securely fastened and insist on a helmet for turning of your motorcycle. -
Page 11: Accessories & Modifications
î We strongly recommend that you use only key in the ignition switch. genuine accessories that Hero MotoCorp Be sure that the registration number of your î have been specifically designed and tested for motorcycle is accurate and correct. your motorcycle. -
Page 12: Tips For Healthy Environment
î Hero MotoCorp incompatible spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine ngine il: Hero 4T Plus SAE 10W30/20W50 SL Grade (JASO MA2) î engine oil recommended by and make sure you change it every 000... -
Page 13: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW 6 7 8 10 11 (1) Horn switch (10) Neutral indicator (2) Turn signal switch (11) High beam indicator (3) Clutch lever (12) USB charger (4) Headlamp switch (13) Front brake lever (5) Rear view mirror (14) Throttle grip (15) Ignition switch with steering lock (6) Dimmer switch... -
Page 14: Left Side View
MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Fuel valve (6) Pillion foot rest (10) Tail/Stop lamp (2) Carburetor (7) Large pillion step (11) Rear carrier (3) Gear shift pedal (8) Rear turn signal lamp (12) Side cover left (4) Rider foot rest (9) Reflex reflector (13) Front turn signal lamp (5) Side stand... -
Page 15: Right Side View
MOTORCYCLE VIEWS RIGHT SIDE VIEW (1) Kick starter pedal (5) Headlamp (8) Seat (2) Oil level dipstick (6) Utility box (9) Rear suspension (3) Rear brake pedal (7) Battery compartment (inside) (10) Exhaust muffler (4) Front suspension *Accessories and features shown may not be part of standard fitment. -
Page 16: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Sl. No. Description Function Odometer Shows accumulated mileage. Speedometer Indicates driving speed. Turn signal indicator Flashes when turn signal switch is operated. High beam indicator Light glows when headlamp is in Hi Beam. -
Page 17: Ignition Switch
PARTS FUNCTION Ignition switch “ON” ( ) Position “OFF”( ) Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started. Turn signal lamps, “ON” ( ) Key cannot be removed Horn, Tail/Stop lamp will be functional. -
Page 18: Left Handlebar Controls
LEFT HANDLEBAR CONTROLS 4. Horn switch 1. Headlamp switch Press the switch to operate the horn. The switch has two positions. Steering lock marked by white dot. Steering lock is with ignition switch. Put the ignition key (1) to "OFF" position & turn the Position Action handlebar towards left or right &... -
Page 19: Fuel Valve
FUEL VALVE At “ON” position, marked on the fuel valve The three way fuel valve is on the left side of body, fuel will flow from the tank to the the carburetor. carburetor. “OFF” Position “RES” Position At “RES” position, marked on the fuel valve body, fuel will flow from the reserve fuel supply to the carburetor. -
Page 20: Fuel Tank/Usb Charger
FUEL TANK For locking, position the lid with “ ” mark î ▲ Fuel tank capacity is 10.5 litres including facing towards the front, back on the reserve supply of 1.8 litres. opening and press gently. The key springs back to the normal position and the lid gets To remove the fuel tank lid (1), slide the î... -
Page 21: Tyres
Always dry the area using a dry cloth or will not be responsible for Hero MotoCorp moisture free compressed air before use. damages caused due to use of non standard USB cable. - Page 22 The recommended “cold” tyre pressure are: Cuts, splits or cracks in the tyre. Replace the î tyre if you can see fabric or cord. Rider only Rider and Pillion Excessive tread wear. î Front 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi) Also, if you hit a pothole or hard object, pull to î...
-
Page 23: Pre-Ride Inspection
Tyres-Check condition and pressure WARNING î (page 17). Using tyres that are excessively worn or î Clutch-Check for smooth operation. improperly inflated can cause a crash in î Adjust free play (page 33). which you can be seriously hurt or injured. Operation with excessively worn tyres is Drive Chain-Check condition and î... -
Page 24: Riding/Braking
top gear, 45 km/hr in third gear, 30 km/hr in second gear and 15 km/hr in first gear. Avoid full throttle operation. During initial running in, newly machined surfaces will be in contact with each other and these surfaces will wear in quickly. Running in precautions till 1000 km will reduce initial wear of engine components and increase its service life. -
Page 25: Parking/Utility Box/Tool Kit
When riding in wet or rainy conditions, or on î loose surfaces the ability to stop the motorcycle reduces. All your actions should be smooth under î these conditions. Sudden acceleration, braking or turning may cause loss of control. For your safety, exercise extreme caution when braking, accelerating or turning. -
Page 26: Safety Precautions
Pin spanner î To ensure best quality and reliability, use only Genuine Parts for SAFETY PRECAUTIONS Hero MotoCorp repair and replacement. Make sure the engine is “OFF” before you î begin any maintenance or repair. This will help to eliminate several potential hazards : Carbon monoxide poisoning from ·... -
Page 27: Starting The Engine
STARTING THE ENGINE 4. Pull the choke lever 1. Turn the ignition upwards to “ON” switch “ON”( ). position as indicated (Use choke during cold conditions) 5. Open the throttle 2. Turn the fuel valve slightly & kick start the “ON”. -
Page 28: Maintenance
Replace fuel strainer at every 12000 km (early replacement is required incase of high petrol adulteration). Note-3: The engine oil replacement frequency with Hero 4T Plus SAE 10W30/20W50 SL Grade (JASO MA2) engine oil is less than 4000 km or 15 days, whichever is earlier. -
Page 29: Maintenance Schedule
MAINTENANCE MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. ITEMS SERVICE Every Every Every... - Page 30 SERVICE ITEMS Every Every Every Every Every Every Every Every Every Every DAYS 15 days 15 days 15 days 15 days 15 days 15 days 15 days 15 days 15 days 15 days 24000- 28000- 32000- 36000- KM NOTE-1 500- 4000- 8000- 12000-...
-
Page 31: Engine Oil
ENGINE OIL level must be maintained between the upper (2) and lower (3) level marks on the oil level Use only Hero Genuine Engine Oil. dipstick. Do top up if oil level reaches BRAND : Hero 4T plus towards the lower level mark or every 4000 GRADE: SAE 10W30/20W50 SL km or 15 days, whichever is earlier. - Page 32 Remove the oil filter screen (6) and wash it î with non flammable or high flash point solvent (kerosene). Reinstall the filter screen. î (1) Drain plug Make sure that oil level is at the “UPPER” î level mark of the oil level dipstick with the motorcycle in an upright position and that there are no oil leaks.
-
Page 33: Spark Plug
extended periods at high speeds or near maximum power in hot climates, the spark plug should be changed to a cold heat range number, consult Authorised Distributor/Dealer on this if required. Clean dirt around the spark plug base. î Disconnect the noise suppressor cap (1) î... -
Page 34: Air Cleaner
With the plug washer attached, thread the î spark plug in by hand to prevent cross- threading. Tighten a new spark plug 1/2 turn with a î box wrench to compress the washer. If you are reusing a plug, it should only take 1/8- 1/4 turn after the plug seats. -
Page 35: Throttle Operation
Free Play Adjustment Install the air cleaner element, on holder, î insert filter assy. into outlet duct & press Slide the boot (2), loose the lock nut (3) gently to fix the mounting clamp in housing. and turn the adjuster (4). Ensure cover lug should take proper seat on the other side of the mounting clamp. -
Page 36: Carburetor
that the valves are closed and the piston is in NOTE compression stroke. The checking or adjusting of valve clearance If they are tight the valves are open, rotate the should be performed while the engine is cold. flywheel 360 anticlockwise and re-align the The clearance will change as the engine 'T' mark with the index mark. -
Page 37: Clutch
CAUTION Never adjust air screw (2). Air screw adjustment is to be done only by Authorised Distributor/Dealer. If air screw is tampered it affects the overall performance characteristics of the vehicle. (1) Free play 10-20 mm (2) Clutch lever Start the engine, press the clutch lever and î... -
Page 38: Drive Chain
If the chain is slack in one section and tight in NOTE another, some links are kinked and binding. Check that the clutch cable routing is correct. î Binding can be eliminated by frequent If proper adjustment cannot be obtained or the î... - Page 39 Inspect the sprocket teeth for wear or î damage. Worn Sprocket Teeth Damaged Normal Sprocket Teeth Sprocket Teeth (1) Rear axle nut If the drive chain or sprockets are î excessively worn or damaged, they should be replaced. Never use a new chain with worn out sprockets since this will result in rapid chain wear.
-
Page 40: Front Brake
- Rear axle nut torque : 5.4 kgf-m. - Sleeve nut torque : 4.4 kgf-m. Check the drive chain slack again. î Rear brake pedal free play is affected when î repositioning the rear wheel to adjust drive chain slack. Check rear brake pedal free play and adjust as necessary (page 37). -
Page 41: Rear Brake
(A) Cut-out not seated (B) Cut-out seated (3) Adjusting nut (4) Brake arm pin (1) Rear brake pedal (2) Free play 20-30 mm REAR BRAKE (A) Decrease free play (CW) Adjustment Park the motorcycle on its main stand. î Measure the distance brake pedal (1) î... -
Page 42: Battery
Specification:12V 2.5 Ah Front Brake Wear Indication (1) Battery (2) Upper level mark (1) Brake panel (2) Reference mark (3) Lower level mark (4) Bolt (5) Bracket (3) Arrow (4) Brake arm Maintenance Rear Brake Wear Indication Check the battery electrolyte. The electrolyte level must be maintained between the upper (2) and the lower (3) level marks on the side of the battery. -
Page 43: Fuse Replacement
FUSE REPLACEMENT STOP LAMP SWITCH The stop lamp switch (1) must be adjusted so The fuse holder (1) is placed adjacent to the that stop lamp glows when rear brake is battery which consists of specified fuse 7A applied. Rear brake free play (page 37) (2) and spare fuse (3). -
Page 44: S Uspension
suspension action should be smooth and Headlamp adjustment is done by loosening î there should be no oil leakage. the bolt (1) located on both the sides of the headlamp assembly. Front Rear Park the motorcycle on level surface. î Adjust the headlamp by loosening the bolts î... -
Page 45: Front Wheel
FRONT WHEEL Raise the front wheel off the ground. î Remove the speedometer cable (1) by î pressing the lug (2) & then pull out the cable. Disconnect the brake cable (3) from brake î arm (4) and brake panel (5) by removing the front brake adjusting nut (6). -
Page 46: Washing He Otorcycle
WASHING THE MOTORCYCLE Remove the rear brake adjusting nut (1) î and disconnect the brake rod (2) from the Follow the below mentioned steps for washing brake arm (3) by pushing down the brake the motorcycle. pedal. Disconnect the torque link (4) from Wet the motorcycle with light water spray. -
Page 47: Basic Troubleshooting
BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. Fuel System Check fuel valve position Turn to “ON” ( ) position o ( ) “OFF” “ON”( ) Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Distributor/Dealer B. - Page 48 BASIC TROUBLESHOOTING 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Clean and Refit Clogged Check Brake Binding Readjust free play of rear Brake lever/Pedal Improper Adjustment Check Tyre Inflation Pressure Correct Tyre Pressure Under Inflated Consult Authorised Distributor/Dealer...
-
Page 49: Delivery Certificate
Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB49A No.: HUNTER I certify having taken delivery of one Hero MotoCorp Motorcycle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips. - Page 50 Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make 5. Battery Sr. No. 6. Tyre Front Make Sr.
- Page 51 Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB49A No.: HUNTER I certify having taken delivery of one Hero MotoCorp motorcycle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
- Page 52 Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make 5. Battery Sr. No. 6. Tyre Front Make Sr.
- Page 53 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life Ensures economy for a long time Safety of vehicle and rider Peace of mind Value for money Assured quality CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior...
- Page 54 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure Affects fuel efficiency Element Air Cleaner Poor engine performance Frequent stalling of engine Higher emission level Spark Plug Poor engine performance Affects fuel efficiency Poor braking efficiency Brake Shoes Rider safety-an issue Discs/Drum wear out, resulting in subsequent repair cost...
- Page 55 Hero MotoCorp Ltd. JOBS APPLICABLE TO PERIODIC SERVICES Wash the vehicle, blow dry with air at every service. î Inspect fuel line at every service. Replace fuel strainer at every 12000 km. î Inspect throttle free play and operation at every service, adjust if necessary.
-
Page 56: Service Record Sheet
SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service Replace (Sig. & Stamp) 500 - 750 4000 - 4500 8000 - 8500 12000 - 12500 16000 - 16500 20000 - 20500 24000 - 24500 VIII... -
Page 57: Service Advice Sheet
SERVICE ADVICE SHEET Normal wear and tear components replacement advice Authorised Completion Dt. Distributor/Dealer Date Advice Job Card No. Job Card No. (Sig. & Stamp) -
Page 58: Ownership Record And Data
Hero MotoCorp Ltd. OWNERSHIP RECORD AND DATA AUTHORISED DISTRIBUTOR/DEALER NAME ADDRESS AUTHORISED DISTRIBUTOR/DEALER STAMP AND SIGNATURE...
Need help?
Do you have a question about the MotoCorp HUNTER and is the answer not in the manual?
Questions and answers