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Neware CE-6000n Series User Manual

Power battery testing equipment
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User Manual
CE-6000n Series power battery testing equipment
Please fully read the user manual before proceeding.
Please keep this user manual for reference at any time.
The safety precautions must be fully read and understood before
using the product.
Notice
Neware Technology Limited
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Summary of Contents for Neware CE-6000n Series

  • Page 1 User Manual CE-6000n Series power battery testing equipment Notice Please fully read the user manual before proceeding.  Please keep this user manual for reference at any time.  The safety precautions must be fully read and understood before ...

  • Page 2: Table Of Contents

    Content Preface ................................3 Installation ..............................6 No.1 Chapter Inspection of Accessories and Apare Parts ..........7 No.2 Chapter Installation ......................8 Box Appearance Structure .....................8 Cabinet Installation ......................9 Electrical Connection ..................... 12 Installation Tool .......................20 Operation ..............................21 No.3 Chapter Safety Instructions ..................22 Safety Precautions ......................
  • Page 3 Fault Record ........................43 Auto Calibration ......................44 No.6 Chapter Runing ........................46 Boot .............................46 Shutdown .......................... 47 No.7 Chapter Maintenance and Maintenance ..............48 Note ............................ 48 Inspection and Maintenance ..................49 Cleaning and Maintenance ..................50 Torque Requirements ....................50 No.8 Chapter Maintenance .......................51 Failure Recovery Operation ..................
  • Page 4 Foreword Thank you for choosing the products of Neware Technology. Our company will not only provide you with high-quality products , but also provide reliable after-sales service. In order to ensure the personal safety of the user and the integrity of the instrument, please fully read this manual before using the equipment.
  • Page 5 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Precautions: After reading this manual, please keep it in a safe place. If there are missing or wrong pages, our company will be responsible for replacing them. Composition of the manual: It consists of 4 parts and can be used separately as needed.
  • Page 6 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ keywords : The keywords in this manual are as follows. Step: Indicates the operation method. Reference: Indicates information that is available for reference. Description of testing equipment model: The testing equipment is named according to its series, number of channels, voltage and current levels, total DC output power, etc.

  • Page 7: Installation

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Installatio CE-6000n Series Power Battery Testing Equipment This chapter describes how to install the testing equipment.  Please refer to this chapter when you need to relocate the installation.  Even if the detection equipment is installed by our company or an agent, ...
  • Page 8 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 1. Inspection of accessories and spare parts When unpacking the equipment, check all accessories and spare parts provided according to the Packing List. If you have specifically stated in the contract that you have purchased a certain part, please check it carefully according to the "Packing List".

  • Page 9: 2 Chapter Installation

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 2. Installation This chapter introduces the appearance and structure of the testing equipment and describes the environment and power conditions required for installing the equipment. The user guarantees the following conditions.

  • Page 10: Cabinet Installation

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Cabinet Appearance Diagram (Corresponding Model Reference ) Serial Name Function/Use Number Emergency Butto Emergency Protection Start and Stop Butto Battery Test Channel Start and Stop Indicator Ligh Fault Light Display Scree Interactive Interface...
  • Page 11 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ ■ Spatial location The battery testing equipment is designed for indoor installation. The degree of protection is IP20, when installing, it must be placed on a horizontal cement floor or block, and the design of the cement floor or block must be able to bear the weight of the cabinet.
  • Page 12 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ place the device only on firm, level surfaces. During the whole process of using a forklift for transportation, forklift safety operating procedures must be strictly followed Notice When moving the equipment, use a forklift with the rated lifting capacity and the proper fork span.

  • Page 13: Electrical Connection

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ The cabinet must be supported from all four sides when forked and precautions must be taken to prevent the cabinet from tilting during transport. The adjustment feet (when the equipment is equipped with adjustment feet) are installed at the four corners of the bottom of the detection equipment.
  • Page 14 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Cable Requirements  The selected cable must have sufficient current-carrying capacity. The current carrying capacity of a conductor is related to factors such as environmental conditions, conductor insulation material type, laying method, wire material and cross-sectional area.
  • Page 15 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ CE-6002n-250KW-1000V300A-IG Model Recommended Connection Specification Connection Type Recommended Cable Size Fixed Hole Size Torque Battery Side Wiring 120mm (300A 30Nm AC Side Wiring 18 mm (420A 60Nm Ground Cable 100 mm 30Nm For other models, please contact our technical staff to recommend suitable cable specifications.
  • Page 16 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Operation Steps Once the device is fully positioned, connect the input cable as follows: 1. Make sure that all input power distribution switches of the equipment ar completely turned off, and all power switches inside the cabinet are turned off. Put warning signs on these switches to prevent others from operating the switches;...
  • Page 17 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ AC Input Cables 4-Pin Channel Cables Connecting to Battery Page 16 of 54...
  • Page 18 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Danger  Explosion! Do not connect wires to gas pipes.。  Be sure to ground! Otherwise, the leakage circuit breaker will not operate when there is an electric leakage, resulting in electric shock. The detection...
  • Page 19 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Attention  During the whole process of electrical connection to the battery testing equipment, pay attention to follow the following safety rules:  Disconnect all internal and external strong power and control power connections of the equipment;...

  • Page 20: Installation Tool

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 2.4 Installation Ioo The following tools need to be prepared before installation: Serial number Name Describe Diagonal Pliers Cut the cable ties. Wire Strippers Peel off the cable sheath. Trimming Cut the cable.

  • Page 21: Operation

    Neware BTS6000 User Manual https://neware.ltd/ Operatio CE-6000n Series power battery testing equipment Notice If you are using it for the first time, it is recommended to read this manual sequentially from Chapter 3. Even if the operator of the existing equipment Please also read Chapter 3 "Safety Precautions"...

  • Page 22: Safety Precautions

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 3. Safety Instruction This chapter introduces the safety precautions that must be observed when using the equipment. Please read this chapter carefully before using the equipment and follow it carefully to ensure the personal safety of equipment operators and prevent damage to test samples or equipment.

  • Page 23: Personal Safety Requirements

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 3.2 Personal Safety Requirement Only professional electricians or personnel with professional qualifications can carry out operations such as transportation and installation of this product.  Before operating the device, remove conductive objects such as jewelry and watches to avoid electric shock or burns.

  • Page 24: Battery Protection Requirements

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/  After the installation project is finished, be sure to lock the cabinet door and pull out th key for safekeeping. 3.5 fire escape requirements In order to ensure that the staff can quickly evacuate the scene in the event of an accident, please observe the following: ...

  • Page 25: Electrical Connection Requirements

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/  It is strictly forbidden to pile up any flammable and combustible materials in and aroun the control room to prevent fires.  The design of the control room should meet the requirements of ventilation and heat dissipation of equipment and safe escape of personnel.

  • Page 26: Power-Off Operation Requirements

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ The disassembled boards must be packaged, stored or transported in antistati  packaging materials. 3.9 Power-off operation requirements Only when it is ensured that the device is completely de-energized can any operation be performed on it.

  • Page 27: System Composition

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 4. Equipment Introductio This chapter introduces the system composition, topology, technical indicators, working principle and other related content of the device. 4.1 System composition As shown in the figure, the battery detection system is mainly composed of AC power distribution, power module, monitoring system, etc.

  • Page 28: System Topology

    4.2 System Topology CE-6000n series power battery testing equipment is shown in the figure. The system consists of a three-phase isolation transformer, an AC-to-DC bidirectional inverter module, and a DC-to-DC bidirectional DC inverter module. Composed of modules, a single cabinet can be provided 2 Multiple batteries work at the same time, and multiple cabinets are connected in parallel to expand the demand for multiple batteries.

  • Page 29: System Performance Parameters

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 4.3 System Performance Parameter BTS-6000 SPECIFICATIONS Model BTS-6001n-600V200A-IG- Material Code Channels Information Channels Quantity Quantity per Unit Constant current source and constant Channel Featur Main Channel voltage source dual closed loop contro...
  • Page 30 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ DC Input Power Functions and Performance Charge: 0V~600V Output Rang Discharge: 10V~600 Min Discharge Voltage 10V Voltage Accuracy ±0.02% of FS Resolution 24 bit Measurement Rang 1A ~ 200A Accuracy ±0.05% of FS...
  • Page 31 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Capable to connection with: - Voltage & temperature AUX - Pressure Sensor - High-low temperature testing chamber Auxiliary Peripheral Suppor (Optional) - Chiller - The insulation on-line monitoring device - Adjustable power supply...
  • Page 32 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Data Management and Analysi Step Setting Method Form editing Minimum time interval: 10ms (connected with AUX channel: 100ms ） Recording Condition Minimum voltage interval: 1.2V Data Report Minimum current interval: 0.4A 100Hz...
  • Page 33 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Environmental Requirements, Dimension and Weigh -10℃~40℃ (When the temperature is 25±10℃, Operational Temperature the accuracy error caused by temperature change is less than 0.005% of FS /℃ Storage Ambient -20℃~50 ℃ Temperature Operational Humidity ≤70% RH (no moisture condensation)
  • Page 34 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Auxiliary Test System (optional Thermistor: -30℃~120 ℃ Temperature Rang Thermocouple：-200℃~260℃ Temperature AUX Channels Temperature Accuracy ±1℃（Length within 3m） Temperature 0.1℃ Resolution Voltage Rang 0V~5V Voltage AUX Channels Voltage Accuracy ±0.1% of FS Voltage Resolution 0.1mV...

  • Page 35: Chapter 5. Touch Screen Description

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 5. Touch Screen Description This chapter will describe the interface information and operation methods of the touch screen in detail. The CE6000n series products are equipped with a 7 " true-color capacitive touch screen, which is easy to use and operate.

  • Page 36: Overview

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ For details on the homepage interface, see the table below Serial Name describe Number Front Pag Enter the homepage interface button, which is available in all interfaces. Overvie Enter the overview interface button, which is available in all interfaces.
  • Page 37 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 5.2 overvie After the system is initialized, enter the overview interface, where you can view the operating status, voltage value and current value of all physical channels, and you can also choose to enter the home page, settings, power on and off and other interfaces.
  • Page 38 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ For details on the overview interface, see the table below: Serial Name Describe Number Display the running status of the current channel Operating : shutdown, Status : on hold, : charging, : discharging,...
  • Page 39 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 5.3 set up This interface is for setting related functions of the touch screen. In this interface, you can choose to enter the home page, overview, power on and off and other interfaces. The upper left of the interface displays information such as the current time and communication connection status.

  • Page 40: Switch Machine

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 5.4 switch machine This interface is the switch function interface, where you can choose to enter the home page, overview, settings and other interfaces. The upper left of the display shows the current time and communication connection status and other information.

  • Page 41: Running Data

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 5.5 running data This interface displays the detailed operating data information of the module. In this interface, you can choose to enter the home page, overview, settings, power on and off, fault record and other interfaces. The upper left of the interface displays information such as the current time and communication connection status.
  • Page 42 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ AC The detailed description of the running data interface is shown in the table below: Serial Name Describe Number Next Pag Click this button to enter the fault record interface Switch to The...

  • Page 43: Fault Record

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 5.6 Fault record This interface is the fault information recording interface. In this interface, you can choose to enter the home page, overview, settings, power on and off, operating data, parameter settings and other interfaces. The upper left of the interface displays information such as the current time and communication connection status.
  • Page 44 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 5.7 Automatic Calibration This interface is the automatic calibration function interface, and this function can only be used with the automatic calibration tooling. In this interface, you can choose to enter the home page, overview, settings, power on and off, parameter settings and other interfaces.
  • Page 45 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Automatic calibration / manual calibration / accuracy test, automatic calibration tooling selection "automatic Calibration Mod calibration”. After the calibration is completed, you can select "Accuracy Test" to check the accuracy of the...
  • Page 46 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 6. Running This chapter describes the preparation and inspection before the test, the start of the test, the end of the test and other operations. Please operate as described in this chapter before each test.

  • Page 47: Shutdown

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 6.2 shutdow This type of device has the following two shutdown methods:  Quick shutdown ( using EMERGENCY STOP emergency stop button ) , but only in emergency or malfunction situations.  Controlled shutdown, using the touch screen to control the shutdown, generally used.
  • Page 48 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 7. Maintenance and Maintenance This chapter describes the inspection and maintenance of testing equipment. In order to keep the testing equipment in good working condition, periodic inspection and maintenance are necessary. Regular inspections and repairs not only nip problems in the bud and keep inspection equipment in top (and therefore safest) working order.

  • Page 49: Inspection And Maintenance

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 7.2 Inspection and Maintenance If the following inspection results are abnormal, please contact the after-sales service department of our company. Check content Inspection Method Maintenance Cycle Cabinet Inspection  Check whether the appearance of the device Once a yea is damaged, deformed or dusty.

  • Page 50: Cleaning And Maintenance

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 7.3 Cleaning and Maintenance When cleaning the dust inside the equipment, first blow the low-pressure compressed air into the equipment from the bottom of the equipment, and then blow the low- pressure compressed air from the top of the equipment.
  • Page 51 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 8. maintenanc This chapter explains equipment malfunctions and shows how to solve them. 8.1 Failback Operation Danger Caution Electricity! Before repairing the circuit, cut off the power supply. Cut off the external power supply switch before removing the cover of the power distribution cabinet (if the cover is accidentally dropped, the power cord may be broken).
  • Page 52 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ 8.2 Common Failure Minor oversights in preparation, rather than faults in the device itself, may render the device inoperable, so careful review of the table below is recommended as it summarizes information to help resolve the most common problems.

  • Page 53: Chapter 9. Equipment Warranty

    Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Chapter 9. Equipment Warranty The warranty period of this product is subject to the contract. For products that fail during the warranty period, our company will repair or replace new products free of charge.
  • Page 54 Neware Technology LLC Neware BTS6000 User Manual https://neware.ltd/ Product Warranty Records Product Product Product Name Number Number Date Content Maintainance Customer Presentative Staff Representative Note Page 53 of 54...

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