Neware CE-6000n User Manual
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Neware CE-6000n User Manual

Power battery test equipment
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User Manual
PLEASE:
 Read the User Manual before operating
 Preserve the User Manual.
 Read carefully for safety matters.
Manufacturer: Neware Technology Limited
Address: 15/F, Tower 3, Excellence City, No, 128 Zhongkang Rd,
Shenzhen, China, 518049
Tel: 0755-83108866
Website: http://www.newarebattery.com
CE-6000n power battery test equipment
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  • Page 1 User Manual CE-6000n power battery test equipment Attention PLEASE:  Read the User Manual before operating  Preserve the User Manual.  Read carefully for safety matters. Manufacturer: Neware Technology Limited Address: 15/F, Tower 3, Excellence City, No, 128 Zhongkang Rd,...

  • Page 2: Table Of Contents

    Neware Technology Limited User Manual http://www.newarebattery.com Catalog Welcome................................３ Chapter 1. Inspection..........................６ Chapter 2. Installation..........................７ 2.1 Appearance..........................７ 2.2 Installation of Cabinet......................８ 2.3 Electric connection......................１０ 2.4 Installation Tools.........................１５ Operation..............................１６ Chapter 3. Safety Notice........................１６ 3.2 Safety Requirements for operate technician...............１７ 3.3 Marking Requirements....................... １７...
  • Page 3 This manual is intended to instruct the user to properly operate the equipment. Please read carefully. Liabilities Neware is not responsible for the damage that results from negligence or fault operations that are not caused by Neware. Please follow this "user manual" to avoid potential negligence or fault.
  • Page 4 Neware Technology Limited User Manual http://www.newarebattery.com Statement of Safety Symbols: The symbols below will be indicated in this manual. A faulty operation can result in serious harm. Do not operate the equipment Danger under this condition. A faulty operation can result in a minor injury. Additionally, equipment or Warning test samples will be damaged.

  • Page 5: Chapter 2. Installation

    Neware Technology Limited User Manual http://www.newarebattery.com Installation CE-6000n power battery test equipment Attention  This chapter states the installation method of the equipment.  Read this chapter if you need to move the equipment.  Users must read this chapter no matter whoever is responsible for installation.
  • Page 6 Check the items according to the "Packing List" and confirm that all the required items were sent. If you have any special orders, please check the "Packing List" to confirm. Contact the supplier (Neware) if there is any loss or damage. Notice: A "Packing List" will be shipped with the equipment. ６...

  • Page 7: Appearance

    Neware Technology Limited User Manual http://www.newarebattery.com Chapter 2. Installation This chapter introduces the appearance of the equipment and the required conditions for installation. 2.1 Appearance Front Back Appearance Figure(For reference only) ７...

  • Page 8: Installation Of Cabinet

    Neware Technology Limited User Manual http://www.newarebattery.com Name Functions／Usage Indicator Operation indicator Stop button Emergency protection AC/DC Module AD input to DC output DC/AC Module DC input to AC output Footing For equipment positioning Caster For short distance moving Handle For installation...
  • Page 9 Neware Technology Limited User Manual http://www.newarebattery.com This equipment is designed for in-door usage. Safety-level-IP20. Equipment is required to be set up on a flat concrete floor or on a setting plate that can support the weight of the equipment. It is suggested to setup an air purification treatment to reduce the effect of the dust.

  • Page 10: Electric Connection

    Neware Technology Limited User Manual http://www.newarebattery.com Adjustable feet (optional) are located on each corner at the bottom of the equipment. The height of the adjustable feet is adjusted by tightening or loosening the nut with a wrench. Adjusting the nut in a clockwise direction will lift the wheels off the floor and the equipment will stand firmly on the floor.
  • Page 11 Neware Technology Limited User Manual http://www.newarebattery.com CE-6012n-120V50A cable recommendation: Connection cable Dimension Mounting hole Torque Battery side 12 mm (50A) 30Nm cable AC side cable 50 mm (150A) 30Nm Ground cable 25 mm 30Nm Requirement of power supply The power supply must meet the below conditions: AC Voltage: 380 V±15% , three-phase four-wire + Protective ground wire.
  • Page 12 Neware Technology Limited User Manual http://www.newarebattery.com Operation steps Follow the operation steps below after the equipment is positioned: 1. Make sure all the input switches are fully disconnected, the power sources inside the cabinet are disconnected, and label the warning sign on the switch to prevent mistaken operation.
  • Page 13 Neware Technology Limited User Manual http://www.newarebattery.com Operation steps: Refer to Grid cable connection-operation step-3. Danger  Explosion! Do not place the equipment closed to the gas pipe.  Grounding is required! Otherwise,the RCCB will not be functional and cause an electric shock. Also, the power interference protection will be disabled.
  • Page 14 Neware Technology Limited User Manual http://www.newarebattery.com Warning  Do not use the same grounding terminal as other devices in the absence of an RCCB! Otherwise, the risk of electric shock will increase.  Do not cross-grounding with other devices! Otherwise, the risk of electric shock will increase.

  • Page 15: Installation Tools

    Neware Technology Limited User Manual http://www.newarebattery.com 2.4 Installation Tools Required tools for installation: Name Description Diagonal To cut the wire tie plier Wire stripper - To peel the wire skin Wire cutter To cut the wire Wire crimper - To hold the wire...

  • Page 16: Operation

    Neware Technology Limited User Manual http://www.newarebattery.com Operation CE-6000n power battery test equipment Attention If you are the first time user, please read the manual from Chapter 3. If you are the experienced user, please also read ‘Safety Precautions’ in chapter 3 carefully.

  • Page 17: Safety Warning Requirements

     Do not overload the cable. The safety warnings listed in this manual only represent the parts that Neware realized. Neware does not take any responsibility for losses due to violations of general safety operation requirements or violations of safety standards for design, production and usage of test equipment.

  • Page 18: After The Installation, Be Sure You Lock The Cabinet Door And Keep The Keys Safely

    Neware Technology Limited User Manual http://www.newarebattery.com  Label a sign on the sagittal switch to prevent accidents due to ‘closing without proper command’.  Set up a warning signboard or safety tape around the installation area. After the installation, be sure you lock the cabinet door and keep the keys safely.

  • Page 19: Power-Off Operation Requirements

    Neware Technology Limited User Manual http://www.newarebattery.com AC/DC operating requirements  Due to the High voltage of power supply, physical contact is not allowed.  Irregular or incorrect operation may cause fire or electric shock.  The forestage protection switch of the tester must be turned off before practicing electrical connection.

  • Page 20: System Composition

    Neware Technology Limited User Manual http://www.newarebattery.com 4.1 System composition According to the chart, The battery testing system is mainly composed of AC distribution, power module,and monitoring system. The power module includes bidirectional inverter module, which can realize AC/DC or DC/AC conversion.

  • Page 21: System Topology

    4.2 System topology The figure above shows the network topology of CE-6000n tester. This system is composed of input circuit breaker, bidirectional converter module(AC to DC), bidirectional DC module(DC to DC), which can provide a maximum of 12 batteries to work at the same time. The AC to DC bidirectional converter module is composed of input protection, EMI filter, three-phase H-bridge PFC, LLC soft switching, three-phase parallel rectifiers in parallel, output filter.

  • Page 22: Specification

    Neware Technology Limited User Manual http://www.newarebattery.com 4.3 Specification CE-6000 Specification Model Material code CE-6004n-100V100A-H Channels information Channels quantity in Number of channels one unit Constant current & voltage source Channel features Dual closed loop control Main channel Channel control mode...
  • Page 23 Neware Technology Limited User Manual http://www.newarebattery.com Ⅳ. Function and performance indicators Output range Charge: 0V~100V Discharge: 3V~100V Min discharge voltage Voltage Accuracy ±0.02% of FS Resolution 24bit Output range 0.5A~100A Current Accuracy(independent ±0.05% of FS range) CV cut-off current 100mA...
  • Page 24 Neware Technology Limited User Manual http://www.newarebattery.com Cut-off condition Voltage, Time DCIR DCIR by automatic calculation Power-off data protection Software Safety protection Off-line mode available Safety protection conditions settable, including:voltage lower limit, voltage upper limit, current lower limit, current upper limit, delay time, etc.
  • Page 25 Neware Technology Limited User Manual http://www.newarebattery.com Communication Support CAN, RS485 communication and BMS extension(optional) communication, with DBC configuration function Environmental requirements, dimension and weight Operation environment -10℃~40℃(guaranteed measurement accuracy temperature within 25 ± 10℃: precision drift 0.005% of FS /℃) Storage environment -20℃~50℃...

  • Page 26: Chapter 5. Touch Screen Description

    Neware Technology Limited User Manual http://www.newarebattery.com Voltage accuracy ±0.05% of FS Voltage resolution 0.1mV It is used to monitor the temperature of the battery surface or the tabs during the test. The aux. test data can be bound with the main voltage and current Aux Introduction data.

  • Page 27: Overview

    Neware Technology Limited User Manual http://www.newarebattery.com 首页界面的详细说明参见下表: Items Description Home page Button to enter the home page Overview Button to enter the overview interface Setting Button to enter the setting interface Switcher Button to enter the switcher interface Operating data...
  • Page 28 Neware Technology Limited User Manual http://www.newarebattery.com Attention : this information displayed is physical channel information， the client software for the actual channel information Description of the overview interface: Items Description Operating data Click this button to jump to running data interface for relevant module...

  • Page 29: Switch Machine

    Neware Technology Limited User Manual http://www.newarebattery.com Description of the setting interface: Items Description Date and time For time setting This is for calibration reminder. When the time reaches the Calibration period assigned time, the touch screen will pop up the calibration...

  • Page 30: Operating Data

    Neware Technology Limited User Manual http://www.newarebattery.com Description of switch machine interface: Items Description Click this button (gray:turn off, yellow:turn on) for turning on/off the current module. Module switch The channel switch button works only when the button is on power.

  • Page 31: Fault Record

    Neware Technology Limited User Manual http://www.newarebattery.com Description of the operating data interface: Items Description Next page Click this button to enter the fault record interface Switch to the Click this button to enter the operating data interface of the previous module...

  • Page 32: Automatic Calibration

    Neware Technology Limited User Manual http://www.newarebattery.com Description of the fault record interface: Items Description Previous page Click this button to enter the operating data interface Click this button to enter the parameter setting Next page interface(password required) 5.7 Automatic calibration This interface is for automatic calibration.
  • Page 33 Neware Technology Limited User Manual http://www.newarebattery.com Description of the automatic calibration interface: Items Description Calibration module To set the ID of current calibration module, the default ID is 1 Calibration method DC source/battery, automatic calibration to select"DC source" Automatic calibration/manual calibration/precision test Select "automatic calibration"...

  • Page 34: Power On

    Neware Technology Limited User Manual http://www.newarebattery.com Select the corresponding voltage range according to the current Voltage range level of the equipment model. Display the status and fault information of the current stage in Prompt information the "auto-calibration' mode. Estimated Display the remaining time of calibration in a countdown mode.

  • Page 35: Chapter 7. Maintenance

    Neware Technology Limited User Manual http://www.newarebattery.com Chapter 7. Maintenance This chapter describes the inspection and maintenance of the testing equipment. To maintain the inspection equipment in a good working condition, regular inspection and maintenance are required. Regular inspections can prevent the problem from the beginning, and keep the equipment in an optimal working condition.

  • Page 36: Clean Maintenance

    Neware Technology Limited User Manual http://www.newarebattery.com month or replace it on time to ensure proper ventilation. 7.3 Clean maintenance To clean the dust inside the equipment, blow low-pressure compressed air into the equipment from the bottom and then blow low-pressure compressed air into the top of the equipment.

  • Page 37: Common Faults

    Neware Technology Limited User Manual http://www.newarebattery.com When the fault occurs Practice the following steps to rectify the fault and restore the equipment. If the fault cannot be resolved, contact the equipment technician for maintenance. 1. If the equipment is running, shut it down and make sure that the equipment is not running.
  • Page 38 Chapter 9. Warranty The warranty is subject to the contract. If the products fail during the warranty period, Neware is responsible for repairing or replacing the new products for free. To repair or replace the product during the warranty period, Neware requires the customer to exhibit the purchasing invoice.
  • Page 39 Neware Technology Limited User Manual http://www.newarebattery.com Service Record Product Model Serial number Maintenanc Customer Date Content Note e technician representative After-sales service number:(+86-755)83128100/83128600/83128900 800-830-8866 ３９...

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