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User Manual
PLEASE:
Read the User Manual before operating
Preserve the User Manual.
Read carefully for safety matters.
Manufacturer: NEWARE TECHNOLOGY LLC
CE-6000A EV Battery Test System
Attention
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Table of Contents
Related Manuals for Neware CE-6000A
Summary of Contents for Neware CE-6000A
- Page 1 User Manual CE-6000A EV Battery Test System Attention PLEASE: Read the User Manual before operating Preserve the User Manual. Read carefully for safety matters. Manufacturer: NEWARE TECHNOLOGY LLC www.neware-usa.com www.neware-euro.com www.neware-uk.com www.neware-asia.com www.neware-japan.com www.neware-korea.com www.neware-china.com www.neware.com.cn www.neware-store.com...
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Page 2: Table Of Contents
User Manual Catalog Welcome ................................2 Installation ................................. 4 Chapter 1. Inspection ..........................5 Chapter 2. Installation ..........................5 2.1 Appearance ..........................5 2.2 Installation of Cabinet ......................6 2.3 Electric connection ........................8 2.4 Installation Tools ........................13 Operation ................................. 14 Chapter 3. -
Page 3: Welcome
This manual is intended to instruct the user to properly operate the equipment. Please read carefully. Liabilities Neware is not responsible for the damage that results from negligence or fault operations that are not caused by Neware. Please follow this "user manual" to avoid potential negligence or fault. - Page 4 User Manual Statement of Safety Symbols: The symbols below will be indicated in this manual. A faulty operation can result in serious harm. Do not operate the Danger equipment under this condition. A faulty operation can result in a minor injury. Additionally, equipment Warning or test samples will be damaged.
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Page 5: Installation
User Manual Installation CE-6000A EV Battery Test System Attention This chapter introduces how to install the tester. Read this chapter if you need to re-install the equipment. Users must read this chapter no matter whoever is responsible for... -
Page 6: Chapter 1. Inspection
Check the items according to the "Packing List" and confirm that all the required items were sent. If you have any special ordered spare, please check the "Packing List" to confirm. Contact the supplier (Neware) if there is any loss or damage. Notice: A "Packing List" will be shipped with the equipment. Chapter 2. Installation This chapter introduces the appearance of the equipment and the required conditions for installation. -
Page 7: Installation Of Cabinet
User Manual Name Functions／Usage Warning lamp Display working conditions Screen Man-computer interaction interface Stop button Emergency protection Indicator Operation indicator Equipment power cord holder Equipment power cord cross it for connection Footing For equipment positioning Caster For short distance moving Breaker On/Off switch of power supply Net port... - Page 8 User Manual ■ Storage/Operating space This equipment is designed for in-door usage. Safety-level-IP20. Equipment is required to be set up on a flat concrete floor or on a setting plate that can support the weight of the equipment. It is suggested to setup an air purification treatment to reduce the effect of the dust.
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Page 9: Electric Connection
User Manual Adjustable feet (optional) are located on each corner at the bottom of the equipment. The height of the adjustable feet is adjusted by tightening or loosening the nut with a wrench. Adjusting the nut in a clockwise direction will lift the wheels off the floor and the equipment will stand firmly on the floor. - Page 10 User Manual CE-6016A-5V300A-H cable recommendation: Connection cable Dimension Mounting hole Battery side cable 120 mm (300A) AC side cable 16 mm (50A) Ground cable 10 mm Requirement of power supply The power supply must meet the below conditions: AC Voltage: 380 V±15% , three-phase four-wire + Protective ground wire. ...
- Page 11 User Manual Operation steps Follow the operation steps below after the equipment is positioned: 1. Make sure all the input switches are fully disconnected, the power sources inside the cabinet are disconnected, and label the warning sign on the switch to prevent mistaken operation.
- Page 12 User Manual Operation steps: Refer to Grid cable connection-operation step-3. Danger Explosion! Do not place the equipment closed to the gas pipe. Grounding is required! Otherwise,the RCCB will not be functional and cause an electric shock. Also, the power interference protection will be disabled.
- Page 13 User Manual Warning Do not use the same grounding terminal as other devices in the absence of an RCCB! Otherwise, the risk of electric shock will increase. Do not cross-grounding with other devices! Otherwise, the risk of electric shock will increase.
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Page 14: Installation Tools
User Manual 2.4 Installation Tools Required tools for installation: Name Specification Description Diagonal plier To cut the wire tie Wire stripper To peel the wire skin Wire cutter To cut the wire Wire crimper To hold the wire Universal meter To test the ground connection Measuring tape To measure the diameter... -
Page 15: Operation
User Manual Operation CE-6000A EV Battery Test System Attention If you are a first-time user, please read the manual from Chapter 3. Even if you are an experienced user, please carefully read ‘Safety Precautions’ in Chapter 3 too. -
Page 16: Chapter 3. Safety Notice
The safety warnings listed in this manual only represent the parts that Neware realized. Neware does not take any responsibility for losses due to violations of the general safety operation requirements or violations of the safety standards for the design, production and usage of test equipment. -
Page 17: Label Requirements
User Manual 3.3 Label Requirements The warning sign on the tester and cabinet contains important operation information, and the warning sign is not allowed to be torn or damaged. On the inner side of the front door and the surface of the rear cab are labeled with a nameplate, which contains information about this equipment. -
Page 18: Power-Off Operation Requirements
User Manual The current, voltage, and power parameters must meet the technical requirements of this equipment. Grounding Requirements For electrical connection, the protective earth wire must be installed in advance; when dismantling the equipment, the protective earth wire must be removed at the end. ... -
Page 19: Other Protection Requirements
User Manual 3.10 Other Protection Requirements When transporting and installing the test equipment, all appropriate protective measures should be taken , such as wearing ear plugs, insulated shoes and anti-scald gloves, etc. If any injury occur, please contact the local emergency centre. Chapter 4 .Equipment Introduction This chapter is introduces the system composition, topological structure, technical norm, operational principle and other related contents of the equipment. -
Page 20: System Topology
User Manual 4.2 System Topology The figure above shows the network topology of CE-6000n tester. This system is composed of input circuit breaker, bidirectional converter module(AC to DC), bidirectional DC module(DC to DC), which can provide a maximum of 12 batteries to work at the same time. The AC to DC bidirectional converter module is composed of input protection, EMI filter, three-phase H-bridge PFC, LLC soft switching, three-phase parallel rectifiers in parallel, output filter. -
Page 21: Specification
User Manual 4.3 Specification CE-6000 Specification Model CE-6016A-5V300A-H Material code Channels information Channels quantity in Channels quantity one unit Constant current & voltage source Channel features Dual closed loop control Main channel Channel control mode Independent control Channel parallel Support Max 4 channels parallel mode, connection without pulse and simulation test after parallel Power grid side parameters... - Page 22 User Manual Functions and performances Charge:0V～5V Output range Discharge:1.5V～5V Voltage Min discharge voltage 1.5V Accuracy ±0.05% of FS Resolution 24bit Range1： 0.375A～75A Range2： 75A～150A Output range Range3：150A～300A Accuracy ±0.05% of FS (independent range) Current Range1：75mA Range2：150mA CV cut-off current Range 3：300mA Resolution 24bit Single channel output...
- Page 23 User Manual Charge and Discharge Supported switch Cut-off condition Voltage, Time DCIR DCIR by automatic calculation Power-off data protection Off-line mode available Software Safety protection conditions can be set, the Safety protection parameters including voltage lower limit, voltage upper limit, current lower limit, current upper limit, delay time, etc.
- Page 24 User Manual Environmental requirements, dimension and weight -10℃～40℃（guaranteed measurement Operation environment accuracy within 25 ± 10℃: precision drift temperature 0.005% of FS /℃） Storage environment -20℃~50℃ temperature Operation environment ≤70% RH（no condensation） humidity Storage environment ≤80% RH（no condensation） humidity Dimension W*D*H 600*660*1850(mm) Weight 306KG...
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Page 25: Chapter 5 .Touch Screen Description
User Manual Temperature accuracy ±1℃(with 2meters cable length) Temperature resolution 0.1℃ Voltage range 0V～5V Voltage auxiliary channels Voltage accuracy ±0.05% of FS Voltage resolution 0.1mV It is mainly used to monitor the temperature of the battery surface or the tabs during the test. The aux test data can be bound with the main Aux Introduction voltage and current data, along with high precision. -
Page 26: Overview
User Manual Here is the introduction of the touch screen homepage Items Description Home page Button to enter the home page Overview Button to enter the overview interface Setting Button to enter the setting interface Switcher Button to enter the switcher interface Operating data Button to enter the operating data interface Fault/Error record... -
Page 27: Setting
User Manual Description of the overview interface: Items Description Operating data Click this button to jump to running data interface for relevant module Physical channel 4 physical channels, 2 negative pressure module physical channels quantity Voltage Display the voltage value of the current channel Current Display the current value of the current channel Display the operating status of the current channel... -
Page 28: Switch Machine
User Manual Description of the setting interface： Items Description Date and time For time setting This is for calibration reminder. When the time reaches the Calibration period assigned time, the touch screen will pop up the calibration reminder interface. Display and Brightness of the touch screen brightness Language... -
Page 29: Operating Data
User Manual 5.5 Operating data This interface displays operating data information of the module. You can enter the home page, overview, settings, power on and off, fault record and other interfaces through this interface. The upper left of the interface displays the local time and communication connection status and other information. -
Page 30: Automatic Calibration
User Manual Description of the fault record interface： Items Description Previous page Click this button to enter the operating data interface Click this button to enter the parameter setting interface Next page (password required). 5.7 Automatic calibration This interface is for automatic calibration .This is required for pairing with automatic calibration tools. - Page 31 User Manual Description of the automatic calibration interface： Items Description Calibration module To set the ID of current calibration module, the default ID is 1 Calibration method DC source/battery, automatic calibration to select"DC source" Automatic calibration/manual calibration/precision test Select "automatic calibration" from the auto-calibration tool Calibration mode After calibration, you can select "precision test"...
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Page 32: Chapter 6.Operation
User Manual Select the corresponding voltage range according to the current Voltage range level of the equipment model. Display the status and fault information of the current stage in Prompt information the "auto-calibration' mode. Estimated Display the remaining time of calibration in a countdown mode remaining time Click this button to enter the parameter setting interface Previous page... -
Page 33: Chapter 7. Maintenance
User Manual Chapter 7. Maintenance This chapter describes the inspection and maintenance of the testing equipment. To maintain the inspection equipment in a good working condition, regular inspection and maintenance are required. Regular inspections can prevent the problem from the beginning, and keep the equipment in an optimal (and therefore safest)working condition. -
Page 34: Clean Maintenance
User Manual 7.3 Clean Maintenance To clean the dust inside the equipment, blow low-pressure compressed air into the equipment from the bottom and then blow low-pressure compressed air into the top of the equipment. Chapter 8 .Repairing Troubleshooting of possible equipment failures. 8.1 Recovering of fault operation Danger Be careful of electric shock! Disconnect the power supply before inspecting the power... - Page 35 User Manual Issues Possible causes Solutions The municipal power input Check weather the input cable is correctly line is disconnected connected Reset the protection switch The power Trigger of superior leakage Note: make sure if other branch equipment indicator is off protection switch causes switch overload Input breaker is off...
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Page 36: Chapter 9 .Warranty
4. Damage caused by natural disasters. 5. Machine failure that are not caused by Neware's employees. 6. Machine failures or damage that is not caused by Neware's components or software. 7. Any installation and usage that is not specified in relevant international standards. - Page 37 User Manual Service Record Product Modle Serial number Maintenanc Customer Date Content Note e technician representative...
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