TMG -PC60 Product Manual

Heavy duty plate compactor

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TMG-PC60
PRODUCT MANUAL
v.2024.04.15
HEAVY DUTY
PLATE COMPACTOR
WARNING
• Please read and understand the product manual completely before assembly
• Check against the parts list to make sure all parts are received
• Wear proper safety goggles or other protective gears while in assembly
• Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or have questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
TOLL FREE: 1-877-761-2819
www.tmgindustrial.com

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  • Page 1 TMG-PC60 PRODUCT MANUAL v.2024.04.15 HEAVY DUTY PLATE COMPACTOR WARNING • Please read and understand the product manual completely before assembly • Check against the parts list to make sure all parts are received • Wear proper safety goggles or other protective gears while in assembly •...
  • Page 2: Table Of Contents

    CONTENT Ⅰ. INTRODUCTION.............................- 2 - Ⅱ. APPLICATIONS ............................ - 2 - Ⅲ. STRUCTURE............................- 3 - Ⅳ. FUNCTIONS AND CONTROLS........................- 3 - Ⅴ. FOR SAFETY OPERATION........................- 3 - Ⅵ. HAZARDS AND RISKS .......................... - 5 - Ⅶ. OPERATION............................- 7 - 7.1 PRIOR TO OPERATION........................- 7 - 7.2 CAUTION............................- 8 - 7.3 STARTING.............................- 9 - 7.4 OPERATION..........................- 10 -...
  • Page 3: Ⅰ. Introduction

    Ⅰ. INTRODUCTION Thank you for your selection of our equipment. We have taken care in the design, manufacture and testing of this product. Should service or spare parts be required, prompt and efficient service is available from our branches. Ge ne ral Safe ty instructions for the Ope ration of Powe r Equipme nt. Our factory’s goal is to produce power e quipme nt that helps the operator work safe ly and efficiently.
  • Page 4: Ⅲ. Structure

    Ⅲ. STRUCTURE The upper part is made up of Power Source, Handle ,Belt Cover and Guard Hook which are fixed by Engine base . The Engine base is fixe d on Vibrating Plate by Shock Absorbing Rubbe r.The lowe r part is made up of Vibrating Plate and Vibrator unit that has an Eccentric rotary shaft built in.
  • Page 5 Safety: This section outlines basic safety procedures that apply to the operation,maintenance and adjustment of the plate compactor. This unit is de signe d as a powerful, productive machine that should be ope rate d with respect and caution. Misuse or care le ssne ss can re sult in se rious injury or damage . or both. Safe ty pre cautions must be observed at all times.
  • Page 6: Ⅵ. Hazards And Risks

    Ⅵ. HAZARDS AND RISKS NEVER allow any person to operate the machine without adequate instruction . ENSURE all operators read,understand and follow the operating instructions SERIOUS INJURY could result from improper or careless use of this machine Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques.
  • Page 7 DO NOT refuel the motor while it is in operation or hot. DO NOT refuel the motor in the vicinity of sparks, a naked flame or a person smoking. DO NOT over fill the fuel tank and avoid spilling petrol when refueling. Spilled petrol or petrol vapor may ignite. If spillage occurs,ensure that the area is dry before starting the motor.
  • Page 8: Ⅶ. Operation

    Ⅶ. OPERATION GENERAL OPERATION The machine is best suited to the compaction of bituminous and granular materials e.g. granular soils, grave ls and sands or mixture s of both. Cohe sive soils such as silt and clay are be st compacte d using the impact force produced by a vibrating rammer.
  • Page 9: Caution

    If there is excess belt play. There could be a decrease in the impact force or e rratic vibration, causing machine damage. 1-4. Check the engine oil level and if the engine oil lever is low, it should be refilled. Use the proper motor oil as suggested in the table below.
  • Page 10: Starting

    7.3 STARTING Gasoline Engine 3-1. Turn the STOP SWITCH clock-wise to the position “I”(ON) (Fig-3) 3-2.Open the fuel cock. (Fig-4) 3-3. Set the speed control lever 1/3 to 1/2 of the way towards the high speed position. (Fig-5) 3-4. Close the choke lever. If the engine is warm or the ambient temperature is high, open the choke lever half-way, or keep it fully open.
  • Page 11: Operation

    7.4 OPERATION 4-1. As the engine warms up, gradually move the choke lever to the OPEN position. (Fig-8) 4-2. Move the speed control lever from the LOW to the HIGH position. Wh e n th e e ngin e sp e e d reaches approximate ly 2,300-2,600 PRM, the ce ntrifugal clutch engages.
  • Page 12: Shutdown

    7.6 SHUTDOWN To stop the engine in an emergency, turn the stop switch to the OFF position. Und e r normal conditions, us e th e following procedure: 6-1. Se t the spe e d control le ve r at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping.( Fig-11) 6-2.Tum...
  • Page 13 Keep the air cleaner element clean. URETHANE FOAM ELEMENT R e mov e th e e l e m e nt and wash it in ke rose ne or die se l fue l. The n saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil.
  • Page 14: Ⅷ. Care & Preventive Maintenance

    Ⅷ. CARE & PREVENTIVE MAINTENANCE Check the oil level in the motor crankcase daily. Check the vibrator oil level weekly. Inspect the rubber anti vibration mounts for wear or deterioration. Clean the underside of the plate regularly to prevent a build up of material.
  • Page 15: Ⅺ. Replacement Parts List

    Ⅺ. REPLACEMENT PARTS LIST 10.1 MAJOR COMPONENTS 14/18 TOLL FREE: 1-877-761-2819 www.tmgindustrial.com...
  • Page 16 PART NO. DESCRIPTION Engine Upper half of Handle (Optional ) Locknut M10(Optional ) Flat washer ¢10 (Optional ) Flat washer ¢10 (Optional ) Hexagonal bolt M10*35(Optional ) Horned bolt M10(Optional ) Lower half of handle (Optional ) Rubber coupling for handle Spring washer ¢12 Bigger flat washer¢12.5 Hexagonal bolt M12*65...
  • Page 17 PART NO. DESCRIPTION Clamp Plate for engine mounting Circlip ¢17(Optional ) Flat washer ¢17(Optional ) Wheel (Optional ) Wheel bracket(Optional) Vibrator assembly Vibrating plate Cast-iron base plate (Optional ) Shock absorber for vibrating plate Flat washer ¢10 Spring washer ¢10 Nut M10 Throttle lever Throttle cable...
  • Page 18: Vibrator Assembly

    10.2 VIBRATOR ASSEMBLY 17/18 TOLL FREE: 1-877-761-2819 www.tmgindustrial.com...
  • Page 19 PART NO. DESCRIPTION 26-01 Paper cushion 26-02 Case cover for pulley 26-03 Flat washer M8 26-04 Hexagonal bolt M8*25 26-05 Cover seal, vib. 26-06 Ecc. Rotary shaft Flat key 8*7*16 26-07 26-08 Pulley, driven 26-09 Flat washer ¢10 26-10 Spring washer ¢10 26-11 Air vent screw M10*25 26-12...

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