CONTENTS 1. Preface…………………………………………………………………………1 2. Safety alerts……………………………………………………………………1 3. Driving qualification………………………………………………………1 4. Safety precautions……………………………………………………………2 4.1 General precautions…………………………………………………………2 4.2 Preparations for safety operation…………………………………………2 4.3 Attentions before starting up engine………………………………………2 4.4 Attentions after starting up engine…………………………………………3 4.5 Attentions during working…………………………………………………3 4.6 Attentions of loading and unloading the machine ………………………3 4.7 The correct usage of battery ………………………………………………4 4.8 Attention of the maintenance …………………………………………4 4.9 Safety labels…………………………………………………………………5...
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5.4 Operation of the sprinkler system………………………………………11 5.5 Adjustment of fender ………………………………………………………11 5.6 Operation under the low temperature……………………………………12 5.7 Attentions after operation…………………………………………………12 5.8 Attentions of the storage…………………………………………………12 6. Regular maintenance and repairs …………………………………………13 6.1Regular maintenance………………………………………………………13 6.1.1 Maintenance and repairs every 10 hours………………………13 6.1.2 Maintenance and repairs every 50 hours………………………14 6.1.3 Maintenance and repairs every 100 hours………………………14 6.1.4 Maintenance and repairs every200 hours………………………14...
1. Preface • Thank you very much that you have purchased the products. • This operation manual will tell you how to correctly operate and maintain your machine. Before using the machine, please read the operation manual thoroughly to guarantee the correct operation. Following the operation requirements in the operation manual will make that your machine is in the best operation state so as to extend the life of the set.
• Loading and unloading the machine Operator should get training on the aspects of Loading and unloading the machine 4. Safety precautions 4.1 General precaution • Read the Manual carefully to understand and master the operating methods and functions, know the operation device and meanings of labels. •...
• Ensure safety around the machine before starting up engine. • Be care of ventilate. • It is danger to inhale the exhaust gas, ensure enough ventilate during working. • Do not near exhaust pipe. • The exhaust gas is poisonous. 4.4 Attentions after starting up engine •...
• Please vertical lifting the machine • After loading, the machine firmly fixed. Then inset the block under the double side of drums 4.7 The correct usage of the battery (note: For the battery needing to maintain, maintenance-free except) • The battery will produce flammable gas, may cause an explosion.
• Engine oil and hydraulic oil will be hot after the machine has run for a few minutes, don’t do the repair until the machine become cool. • Disposal of the waste oil. • Discharge the oil into a suitable container instead of draining the waste oil to the river and sewer.
5. Operation 5.1 The name and function of operation device 5.1.1 The name of operation device Overall structure • 1. Front wheel 2. Scraper 3. Hydraulic oil tank 4. Engine 5. Sling rack 6. Water tank 7. Forward and backward handle/ 8.
5.1.2 Function of the operation device • Familiar with the function of the operation device, for safe operation • Forward and backward handle • The handle has three functions: to walk (forward and backward) stop and stepless speed. • Moving “Forward and backward handle” forward or backward, road roller moves forward or backward correspondingly.
• The switch can control the machine to start, run and stop In the “ON” position, the circuit connected. The engine starts, the key will stop at this location • In the “ON” position, engine start. Engine started, release hand, the key will automatically return to the (ON) position •...
of engine start, release the hand, the key will return to the “ON” position. ! Attention Do not keep starting more than 15 seconds If the starting fails, starting again wait for 30 seconds! Excessive use the starter, will burn the starting motor! 5.2.3 After starting up the engine Do not run machine immediately after staring, please observe the following principles:...
position, turn off the engine, and take away the key. 1) The machine will stop moving when the forward and back handle on the middle position. 2)Lock the machine by hand. 3)Insert wedge-shaped objects under the drums. 4)The Engine runs 2 to 3 minutes under the idle situation. 5)Engine will stop when the throttle switch is pushed to the bottom position.
5.6 Operation under the low temperature. • Take the following methods to prevent the faults occurring in the low temperature: 1) Use the fuel and oil of low viscosity 2) Keep the battery away from the low temperature. • Battery will be of low efficiency and even freeze in the low temperature. Please make sure the battery is full and keep the battery away from the low temperature during the night.
6)Put the forward and back switch on the middle position, make sure the vibration switch on the OFF position, lock the machine by hand. 7)Insert wedge-shaped objects under the drums to prevent the machine moving. 8)Put away the key switch. 9)If long-term storage is needed , please start the machine regularly to prevent corrosion.
6.1.2 Maintenance and repairs every 50 hours 1)Hydraulic oil Observe the position of the oil level indicator; it should be at the center or the higher position of the liquid indicator. If the oil is not enough, please add. 2)Storage battery Observe the state of the battery, and then confirm it should be replaced or not.
CODE DESCRIPTIONS MODEL 2100113A Left front support Self-made parts DQK010137 Circlip Deep groove ball NZC012213 6212-2RS bearing 2100101A Front drum Self-made parts MFJ023601 framework oil seal TC125*160*12 2100106 End cover Self-made parts 2100103 Big gear Self-made parts 2100105 Right front support Self-made parts Deep groove ball NZC010611...
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CODE DESCRIPTIONS MODEL 2100228 Fix plate for scraper Self-made parts 2100221 Water pipe assembly Self-made parts YFJ100106 Tube clamp TLPG-217.2 2100223 Fix plate Self-made parts 2100224A Scraper Self-made parts 2100225 Locking plate Self-made parts 2100222 Fix plate for scraper Self-made parts 10.
CODE DESCRIPTIONS MODEL 2100429C Right side cover Self-made parts 2110103B The upper cover Self-made parts 2100421A Hydraulic oil tank Self-made parts YFJ060102 Air filter EF2-32 YFJ040101 Hydraulic oil level indicator YB-M42X1.5 2111009A Steering valve block 11063096 2110104B Left side cover Self-made parts 2110107A Cover...
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PDK010122 V belt SPZ670 2100411A Steering pump pulley Self-made parts DQK010117 Circlip NZC010306 Deep groove ball bearing 6005ZZ DQK020130 Circlip TZJ070201 Gear pump support Self-made parts YYJ010603 Gear pump 1APF3.4F02P18 2110102 Engine pulley Self-made parts 2100412 Engine coupling Self-made parts TZJ040109 Gear coupling Self-made parts...
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