Keep this manual or a copy of it with the machine. If you lose thismanual or need an additional copy, please contact TMG Corporation. This machine is built with user safety in mind; however,it can present hazards if improperly operated and serviced.
2.1 Operating Safety FAMILIARITY AND PROPER TRAINING ARE REQUIRED FOR THE SAFE OPERATION OF EQUIPMENT. WARNING Equipment operated improperly or by untrained personnelcan be dangerous. Read the operating instructions contained in boththis manual and the engine manual and familiarize yourself with thelocation and proper use of all controls.
2.1.13 NEVER touches the engine or muffler while the engine is on or immediately after it has been turned off. These areas get hot and may cause burns. 2.1.14 NEVER uses parts or accessories not recommended by TMG as this may result in damage to the equipment and injury to the user.
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2.3.7 ALWAYS keep the area around the muffler free of debris such as leaves, paper, cartons, etc. A hot muffler could ignite the debris and start a fire. 2.3.8 ALWAYS replace worn or damaged components with spare parts designed and recommended by TMG Corporation. 2.3.9 ALWAYS disconnect the spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up.
2.4 Safety Labels TMG machines use international pictorial labels where needed. These labels are described below: Ref. Label Meaning CAUTION! Lifting point CAUTION! Lifting point Hydraulic oil reservoir fill tube Hydraulic oil drain Hydraulic oil reservoir level WWW.TMGINDUSTRIAL.COM 5 /48...
Front frame Cleaning hole Machine cover Fixed pin of Mud scraping board Air door Mud scraping board Direction assembly Working lamp Spraying time setting Forward/reverse Rain cover ROPS Accelerator Water tank Rear wheel vibration motor Rear frame Connect plate of front/rear frame Fixed pin of Mud scraping board Seat Mud scraping board...
4.5.1 If the engine is cold, place the choke lever in the closed position.If the engine is warm, place the choke control in the open position. 4.5.2 Set the forward/reverse control in the neutral position. Note: The roller will not start unless the forward/reverse control is inneutral. 4.5.3 Check the parking brake.
3) Fuel level gauge Show the fuel level real-time 4) Charge fault warning Before engine start, the light is on. And after engine start, the light is off. When charging line is fault, the light is on. 5) Neutral position warning When the light is on, the forward/ backward handle is not in neutral position, and can’t start engine.
4.7.3Return the engine throttle to idle by pressing the throttle switch,and allowthe engine to cool down. 4.7.4Stop the engine by turning the ignition switch to OFF. 4.7.5 Set the parking brake. Alwaysset the parking brake before leaving the machine. The parking brake engages the rear drum only Note: CAUTION: Avoid parking the roller on a hill or an incline.
WARNINGbefore lifting the machine for transport or repairs! To set lockarm, release it from its holder and swing it out from its storedposition. Place theforward end of the arm into the hole provided in thefront frame of the machine. Secure it in this position using the largehairpin cotter provided.
NEVER operate machine on side slopes. The machine may roll WARNING over,even on stable ground. 4.17Battery Disconnect Isolate the battery using this switch before performing any WARNING maintenance operations on electrical equipment. 5. Maintenance 5.1 Engine Maintenance The chart below lists basic engine maintenance.Refer to the enginemanufacturer’sOperation Manual for additional •...
Refer to the engine owner’s manual. 5.4 Engine Oil Drain The engine oil drain has been routed to the outside of the front halfof the TMG-MVR50. This is to make draining easier and to help keep theengine compartment clean. 5.5 Engine Oil 5.5.1Drain the oil while the engine is still warm.
WARNING Hot oil can burn! 5.6 Spark Plug • Clean or replace the spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot WARNING for a while after stopping the engine. Do not touch the muffler while it is hot.
Squeeze it dry in a clean cloth. Once dry, saturate the foam element in engine oil, then squeeze out the excess. Replace the foam element ifit is damaged or heavily soiled. Reinstall the foam element andreassemble the air cleaner. Note: Do not use petroleum solvents to clean the precleaner or thecartridge.
• Check that the scraper bar has a slight deflection where it contacts thedrum, and readjust as necessary. Note: A large deflection of the scraper bar indicates excessive preloadingof therubber shockmounts, which will result in prematurescraper wear. 5.10 Grease Fittings Articulated Joint: The articulated joint is equipped with grease fittingsfor lubrication.
CHANGE the hydraulic filters and oils at the recommended serviceintervals. 5.12 Hydraulic Oil Requirements TMG recommends the use of a good petroleum-based, anti-wearhydraulic oil in the hydraulic system of this equipment. Good anti-wearhydraulic oils contain special additives to reduce oxidation, preventfoaming, and provide for good water separation.When selecting hydraulic oil for your machine, be sure to specify...
Thoroughly clean the top of the filler cap before removing it from thetank. Care should be taken to prevent smaller dirt particles fromentering the system. If hydraulic oil continually needs to be added, inspect the hoses andconnections for possible leaks. 5.14 Suction Filter A hydraulic filteris located in the hydraulic tank.
forth from forward to reverse for a short time to bleed air trapped in thedrive circuit. 5.16.6 Increase the engine speed to full throttle and operate all controls tobleed the remaining air from the hydraulic lines. 5.16.7 Check the hydraulic oil level and add oil as required. Note: If the drive pump chatters or operation is noisy, turn the machineoff and check for air leaks in the inlet line of the charge pump.
Lock the front and rear machine halves together using the lockarmat the articulation joint. Place slings or chains through each lifting eyeon the machine (4 places). Use four slings or chains with aminimum length of 2 meters (6 feet) on each leg connected to a centrallifting device, OR two slings or chains with a minimum length of 4meters (12 feet), one connecting the front lifting eyes and oneconnecting the rear lifting eyes, then brought together over the cranehook.
CAUTION: Do not tow the roller long distances or at speeds greaterthan 3–5 km/h (2–3 mph). Damage to the drive motors may occur. 5.23 TMG-MVR50 Electrical Schematic 5.24 Wire Colors Wire Colors Black...
9. Water tank assembly Code Item Quantity Type Remark Connector 2200428A Drain cover of water tank 2202042 O-ring 2200507 Water filter Plug 2120249 Water tank 2121001 Water level meter 0260702A Water tank cap Water filter screen WWW.TMGINDUSTRIAL.COM 31 /48 Toll Free:1-877-761-2819...
11.Steering system assembly Code Item Quantity Type Remark 2120302 Steering support Cotter 2120305 Steering bushing NZK11042 Knuckle bearing GE25ES 2120304 Cylinder fixed axis WWW.TMGINDUSTRIAL.COM 36 /48 Toll Free:1-877-761-2819...
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0040302 Nozzle M6*1 Plain washers Spring washer Bolt MFK0115 Oil seal 70*95*10 NZK07019 2007111E Bearing (32011X) Bolt Spring washer Plain washers 2120312 Bearing support Structure change 2120313 End cap Structure change O type seal ring 44.4*3.1 Structure change NZK11033 Centripetal knuckle GEZ 31 ES bearing 2120301...
12.Front frame assembly Code Item Quantity Type Remark 2120109 Scraping fender fixing plate 2120520 Scraping plate 2120523 Scraping pressing plate Mounting plate at right front 2120105 direction Mounting plate at left front 2120106 direction WWW.TMGINDUSTRIAL.COM 38 /48 Toll Free:1-877-761-2819...
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2120521 Extension spring 2121016 Shower nozzle SPT-3 2120158 Pipe clamp 2120114 Spray pipe 2121017 Joint SPT-2 Bolt 2202011 Nylon bush SR1942(1092540000VR) 2120136 Shield shock absorber Bolt 2120101 Front frame 2202014 Gas gasoline 135*30*500N 2120103 Front damper 2121019 Working light WD100*90/12V 55W 2121010 Air cleaner EF2-32...
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