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TMG -WVR40 Product Manual

Vibratory roller
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Summary of Contents for TMG TMG-WVR40

  • Page 2: Table Of Contents

    CONTENTS 1.Preface......................1 2.Safety notes....................1 2.1 Operating Safety..................2 2.2 Operating safety of engine...............3 2.3 Service safety...................3 2.4 Safety label....................4 3.Technical parameter...................5 3.1 Overall structure..................5 3.2 Technical parameter................6 4.Operation instruction..................7 4.1 Preparation before starting...............7 4.2 Starting....................7 4.3 Drive operation..................8 4.4 Vibration operation..
  • Page 3 8 Hydraulic pump assembly................13 9 Engine installation assembly..............11 10 Front machine frame assembly ..............11 11 Articulated assembly..............13 12 Rear drum assembly..............13 13 Hydraulic rubber tube..............13...

  • Page 4: Preface

    1. Preface Thank you very much that you have purchased the products. • • This is a kind of light ride-on vibratory roller. It is normally used to compress on the small area road surface, sports venues and the base of groove etc. What’s more, it can work together with large-scale roller.

  • Page 5: Operating Safety

    potentially hazardous situation which, if not avoided, may result in property damage. Note: Contains additional information important to a procedure 2.1 Operating Safety Familiarity and proper training are required for the safe operation of equipment. WARNING Equipment operated improperly or by untrained personnel can be dangerous.

  • Page 6: Operating Safety Of Engine

    2.1.7 ALWAYS operate the machine with all safety devices and guards in place and in working order. NEVER allow anyone to operate this equipment without proper training. People operating this equipment must be familiar with the manual. 2.1.8 NEVER touch the engine or muffler while the engine is on or immediately after it has been turned off.

  • Page 7: Service Safety

    2.2.9 ALWAYS replace the fuel tank cap after refueling. 2.2.10 ALWAYS keep the area around a hot exhaust pipe free of debris to reduce the chance of an accidental fire. 2.3 Service safety Poorly maintained equipment can become a safety hazard! In WARNING order for the equipment to operate safely and properly over long period of time, periodic maintenance and occasional repairs are necessary.

  • Page 8: Safety Label

    2.4 Safety label Label Content Start key Hydraulic oil level Hydraulic oil tank Oil drain hole When add oil, must no Sparks, flame, or burning objects Walk operation Throttle control Lifting point 3. Technical parameters 3.1 Overall structure WWW.TMGINDUSTRIAL.OCM 5 /32 Toll Free:1-877-761-2819...
  • Page 9 Steering wheel Side cover Direction control handle LED lamp Seat Motor Water tank Technical parameter Type TMG-MVR40 Engine model GX390 Gasoline engine, air cooled, 4 strokes, Engine type single cylinder, OHV Max.power 13hp/3600rpm Starting method Electric starting Fuel tank volume...

  • Page 10: Operation Instruction

    4. Operation instruction 4.1 Preparation before starting Firstly, finish the maintenance work before the starting, and do the following work: 1. Check the front/reverse lever is in the neutral position or not . 2. Check vibration switch is in the closed position or not. 3.

  • Page 11: Drive Operation

    ② In the situation of cold start, turn the chock lever to the “OFF”position. In the situation of warm start, turn the chock lever to the “ON”position. ②Pull the throttle lever to the "SLOW" or "FAST" position, ③Turn the switch clockwise to the "START" position. ④...

  • Page 12: Vibration Operation

    1. Preheat the engine for several minutes until the warm the machine. 2. Keep sure the color of exhaust, without the unnormal sounds and smell. 3. The speed, forward and backward of the machine are all controlled by the front/reverse lever.The machine will go ahead when push the handle to the front. The speed is decided by the moving distance of the handle.

  • Page 13: Storage The Machine

    2. Pull the throttle lever to “SLOW” position, and let the engine run 3 minutes without any load. If stop the engine suddenly, engine will be damaged seriously. 3. Pull the throttle lever to “STOP” position, then engine stop running. 4.

  • Page 14: Maintenance

    5. Maintenance Good maintenance is very important for the security, economic, normal operation, proper maintenance can extend the life-time of the machine and reduce or eliminate the faults, improving the working efficiency.The maintenance procedures list should be strictly followed. 5.1 Lubricants and fuel A: Calcium-based grease B: Engine oil of gasoline engine: Low temperture: SAE 10W-30...

  • Page 15: Clean The Hydraulic System

    3) Clean the air filter Note: New machine, after working 50 hours, need to change the engine oil. 5.2.3 Every 500 hours Change the hydraulic oil of hydraulic oil tank 1) When the oil temperature is not fully cooled, open oil plug and discharge the hydraulic oil.

  • Page 16: Requirements Of Hydraulic Oil

    • Contaminants generated by the mechanical components of the system during • Operation • Improper storage and handling of hydraulic oil • Use of the wrong type of hydraulic oil • Leakage in lines and fittings Note: Please change hydraulic oil and filter during the recommended maintenance hours.

  • Page 17: Front Drum Assembly

    6. Front drum assembly Code Item Quantity Remark Supporting plate of motor 2290412 assembly Hexagon bolt M10×30 Spring washerФ10 Flat washerФ10 Inner hexagon bolt 10.9 grade M12×35 Flat washerФ12 2290612 End cover 90X8 DQK020135 Circlip for holes φ90 Hexagon bolt M8×30 Spring washerФ8 Flat washerФ8 2290406...
  • Page 18 DQK010117 Circlip for shaft φ40 NZK011308 Deep groove bearing 6008ZZ 2100104（HT) Small gear Flat washerФ8 2101008 Driving motor Hexagon bolt M12×35 10.9 grade 2100103 Big gear 2100106 End cover of box MFK012801 Framework oil seal 125-160-12 DQK010120 Circlip for shaft φ50 NZK011410 Deep groove bearing...

  • Page 19: Rear Drum Assembly

    7. Rear drum assembly Code Item Quantity Remark Supporting plate of motor 2290412 assembly Hexagon bolt M10×30 Spring washerФ10 Flat washerФ10 Inner hexagon bolt 10.9 grade M12×35 Flat washerФ12 2290612 End cover 90X8 DQK020135 Circlip for holes φ90 Hexagon bolt M8×30 Spring washerФ8 Flat washerФ8 2290406...
  • Page 20 Flat washerФ8 2101008 Driving motor Hexagon bolt M12×35 10.9 grade 2100103 Big gear 2100106 End cover of box MFK012801 Framework oil seal 125-160-12 DQK010120 Circlip for shaft φ50 NZK011410 Deep groove bearing 6210ZZ 2290405 Gear axle 0260107 Rubber shock absorber Hexagon bolt M8×20 10.9grade Hexagon bolt M8×25...

  • Page 21: Hydraulic Pump Assembly

    8. Hydraulic pump assembly Code Item Quantity Remark 2290608 Gear pump Outer hexagon bolt M10×20 Spring washerФ10 Plate washerФ10 2290115 Gear pump support Inside hexagon bolt M6×15 Spring washerФ6 2290106 Joint sleeve of gear pump 2290113 Belt pulley PDK010107 Belt SPZ710 NZK011307 Deep groove bearing...
  • Page 22 2290129 Engine tighten axle Hydraulic pump support 2290127 assembly Thicken and Plate washerФ8 larger Spring washerФ8 Outer hexagon bolt M8×20 Hydraulic pump 2132001 Crank arm tighten bolt 3070306 Outer hexagon bolt M6×25 Crank arm of hydraulic 2290112 pump Direction control line 2290219 Rod-end bearing M8 NZK120102...

  • Page 23: Engine Installation Assembly

    9. Engine installation assembly Code Item Quantity Remark 2290124 Left fairing 2290123 Right fairing 2290117 Connector of air filter 2290118 Connect pipe of air filter 2290116 Mounting assy of air filter 2290606 Air filter 2290601 Engine Hexagon bolt M10x45 WWW.TMGINDUSTRIAL.OCM 20 /32 Toll Free:1-877-761-2819...
  • Page 24 Spring washer Ф10 Plate washer Ф10 2290121 Engine belt wheel 2290152 Engine key7x90 Hexagon bolt M8x40 2290151 V-belt coupling 3070418 Gear coupling 3070428 Vibration roller coupling Inside hexagon bolt M8×40 10.9 grade DQK020117 Circlip for hole φ62 WZK011505 Deep groove bearing 6305ZZ 3531201 Key 5x20...
  • Page 25 Plain washerФ6 Cover plate of cleaning 2290125 hole MFK020183 O-ring 109x3.55 3150405 Lamp 2290207 Right fixed plate of scraper 2290205 Base plate of scraper 2290204 Scraper 2290206 Left fixed plate of scraper Hexagon bolt M8×25 Pipe clamp 3070419 Water pipe assembly of 2290128 front drum 2290120...

  • Page 26: Front Machine Frame Assembly

    10.Front machine frame assembly Code Item Quantity Remark 2290109 Top cover 3070507A Bridge type handle Outer hexagon bolt M8×20 Spring washer Ф8 Plain washer Ф8 2150112 Hinge Half round inside hexagon bolt M8×30 3150407 Fuel filter Engine guide plate 2290105 assembly 2290108 Back shield assembly...
  • Page 27 2150120 Rubber handle 2150118 Fixed block 3150406 Oil pump Outer hexagon bolt M6×20 Spring washer Ф6 Plain washer Ф6 Mounting plate assembly 2290104 of hydraulic filter 2121007 Rotary filter SP-06x10 3601005 Air filter EF1-25 2290101 Front frame assembly 2290111 Side shield 3600210A Vibration tensioned shaft Vibration tensioned shaft...

  • Page 28: Articulated Assembly

    11. Articulated assembly Code Item Quantity Remark 2290502 Articulated shaft Spring washer Ф12 Outer hexagon bolt 10.9 grade M12×25 MFK011502 Framework oil seal 85-70-8 NZK070209 NZK070209 33009 Outer hexagon bolt M16×40 Spring washer Ф16 Plain washer Ф16 0040302 Oil nozzle 2120312 Bearing support 2120313...
  • Page 29 MFK010902 Framework oil seal 62-42-8 2290501 Articulated shaft sleeve NZK070207 NZK070209 33007 2290154 Slotted nut M30 x2 XZK020703 Split pin Φ5 x50 Articulated connection 2290503 receptacle Plain washer Ф10 Spring washer Ф10 Hexagon bolt M10×35 2290239 Steering cylinder 2290147 Steering shaft 2290615 Oil-contained bearing 2018...

  • Page 30: Rear Drum Assembly

    12. Rear drum assembly WWW.TMGINDUSTRIAL.OCM 27 /32 Toll Free:1-877-761-2819...
  • Page 31 Code Item Quantity Remark 3150408 Seat 2121026 Steering wheel DDB110403 Voltage meter DDB050104 Timer 2121022 Switch for working lamp 2121030 Switch for spraying DFJ760114 Ignition switch DAN020203 Emergency stop switch 2300105 Steering upper cover 2290245 Spline connection shaft 2290248 Shaft sleeve assembly 2290611 Steering gear Throttle switch assembly...
  • Page 32 3070208 Limit spring 3070222 Direction pilot pin 2290225 Direction nylon-cushion 2290232 Fixation mat 2290220 Handle rotate sleeve 2260603 Oil-contained bearing 1420 2121029 Electromagnetic clutch Direction change line fixed 3070206 mount 2290219 Direction control line 2290605 Water level gauge 2290231 Water tank fixed plate Water tank cap Filter 2290301...
  • Page 33 2290203 Fuel tank 2100418 Battery pressing plate 2290233 Drag hook 3070505 Storage battery 2290210 Machine frame cover plate Outer hexagon bolt M6×20 Spring washer Φ6 Plain washer Ф6 Left fixed plate assembly 2290206 of scraper 2290204 Scraper Right fixed plate assembly 2290207 of scraper 2290209...

  • Page 34: Hydraulic Rubber Tube

    13.Hydraulic rubber tube WWW.TMGINDUSTRIAL.OCM 31 /32 Toll Free:1-877-761-2819...
  • Page 35 Code Item Quantity Remark 2291811 Rubber tube assembly 2291817 Connector 2291806 Rubber tube assembly 2291813 Connector 2291801 Rubber tube assembly 2291814 Connector 2291802 Rubber tube assembly 2291805 Rubber tube assembly 2291804 Rubber tube assembly 2291803 Rubber tube assembly 2291815 Connector 2291816 Connector 2291819...

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