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Summary of Contents for EKKO EB20CS-177LI
- Page 1 Operations & Maintenance Manual Lithium Walkie Stacker EB20CS-177/189/216LI...
- Page 2 Our product design will be consistently updated and improved, and the content of this manual may differ from your stacker truck. If you have any questions, please contact EKKO.
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Page 3: Table Of Contents
Contents Overview ........................3 1. Main parts and components ..........................3 2. Permissible use conditions ..........................4 3. Obligations and responsibilities of equipment user ..................4 4. Install fittings or modify the stacker ........................4 Main Technical Parameters and Characteristics ............5 1. Schematic diagram ............................5 2. -
Page 4: Overview
Overview Full electric stacker (hereinafter referred to as stacker). Electric stacker powered by battery, it is suitable for narrow aisles and limited space in operations, is an ideal tool for storage and logistics industries. 1. Main parts and components name name name Mast... -
Page 5: Permissible Use Conditions
2. Permissible use conditions ◇The stacker is intended to be used for loading and unloading trucks, loading docks, stock rooms, manufacturing floors and warehousing and other specific areas. ◇ Can only be used on flat surfaces with sufficient carrying capacity. ◇... -
Page 6: Install Fittings Or Modify The Stacker
Failure to comply with these operating instructions will automatically void the company's warranty. If customers and/or third parties perform non-standard operations on the equipment without permission from the company's customer service department, the company will not be responsible for the resulting losses. 4. -
Page 7: Schematic Diagram
1. Schematic diagram... -
Page 8: Technical Data Of Standard Specifications
2. Technical data of standard specifications Model EB20CS-177/189/216LI Drive method Electric power Feature Driving mode Stand Capacity Q(lbs.) 4,400 Load center distance c(in) Wheel Wheel material Polyamine wheel Lifting height h3(in) 177/189/216 Lowered mast height h1(in) 79.33/83.26/92.71 Maximum mast height h4(in) 206.3/218.1/245.6 Lowered fork height... -
Page 9: Location Of Product Signs And Warning Signs
Increase motor power Battery voltage/rated Lithium battery 24/150 capacity V/Ah Lead acid 24/210 Noise level at the driver’s Other dB(A) <70 ear meets DIN12053 * The above technical data is all standard data, and our company reserves the right to make technical changes and supplements. -
Page 10: Fixed Position During Transportation
2. Fixed position during transportation Lower the fork and park the stacker safely. -
Page 11: Transportation
3. Transportation The stacker as a short distance stacking handling tool in the field (factory), is not suitable for long- distance driving. To transport a stacking truck over a distance, it needs to attach it firmly to the truck or truck. -
Page 12: The Operation Of The Stacker
The Operation of the Stacker Truck The stacker must be operated and maintained according to the instructions specified in this manual. The correct use and operation of the stacker will bring great convenience to your work. The use of the stacker for any other use is a non-conforming operation and may cause casualties or damage to a stacker truck or other property. - Page 13 ◆ Lift check Press the lift button to check the forks lift. Press the drop button to check the fork drop. Check the lifting system for abnormal sound. ◆ Forward and backward check Press the operating handle to the driving state, use your thumb to turn the throttle toward the fuselage, and observe the stacker's retreat;...
- Page 14 name function Lift down button Press the drop button and the fork drops Lift up button Press the rise button and the fork rises Horn button Press the horn button to make a beep sound Forward and backward accelerator Turn the stacker back to the body, otherwise the stacker forward Emergency reverse button Touch the button, the stacker emergency reverse backward...
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Page 15: Parking
3. Parking The handle is divided into A, B and C in the vertical surface, and A and C are the braking area. The rudder handle is in zone A or C, and the stacker is braking. The handle is in area B, and the stacker is in normal driving condition. -
Page 16: Maintenance
For stacker emergencies, press the emergency stop button immediately. Maintenance This chapter describes the maintenance work required to ensure the safe and efficient operation of the stacker truck. To make your stacker last longer, we recommend that you regularly check and maintain your stacker, and regularly check unit if your stacker is stopped or not in use for a long time. -
Page 17: Daily Maintenance Table
1. Daily maintenance table Battery Every 3 Weekly Monthly Semiannually Daily Inspection Maintenance months item requirements （8h） （50h） （200h） （1200h） （600h） Check the acid concentration, ● liquid level, and battery voltage Check if the power ● supply is too low Check whether the Battery terminal post is... -
Page 18: Lifting System
Every 3 Weekly Monthly Semiannually Daily Inspection Maintenance months item requirements （8h） （50h） （200h） （1200h） （600h） Whether the plug is ● aging Is the contactor ● normal Controller Check for the proper connection between the motor ● —— battery —— drives Lifting system Every 3... - Page 19 Check the piston rod for loosening, ● deformation, and damage Check that the Lift cylinder is working ● cylinder properly Check for any ● leakage Check positioning pins and cylinder ● block for wear and damage Check the fork for deformation, wear, ●...
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Page 20: Driving System
Check the fixation of the lifting mast Visual inspection of ● the rollers Check the fixing of ● the lifting gantry Check parallelism ● and side clearance Motor Every 3 Semiannuall Weekly Monthly Daily Inspection Maintenance months item requirements （8h） （50h）... -
Page 21: Brake System
Check for abnormal ● noise Quick Check for oil ● checks leakage Replace gear oil ● Wheel Every 3 Weekly Monthly Semiannually Daily Inspection Maintenance months item requirements （8h） （50h） （200h） （1200h） （600h） Check for wear and Drive ● damage wheel, balance Check support and... -
Page 22: Hydraulic Assembly
horizontal and vertical position Whether the micro dynamic switch ● function is normal Whether the ● installation is firm Whether damaged ● Brake Clean the brake ● Is the brake ● sensitive Hydraulic assembly Every 3 Weekly Monthly Semiannually Daily Inspection Maintenance months... -
Page 23: Handle System
Check the hydraulic pump ● Hydraulic for leaks pump Check the hydraulic pump ● for damage Handle system Every 3 Weekly Monthly Semiannually Daily Inspection Maintenance months item requirements （8h） （50h） （200h） （1200h） （600h） Circuit ● emergency stipulate stop switch Up and down stipulate... -
Page 24: Troubleshooting And Handling
Some parts must be inspected regularly for damage; to further improve the safety of the product, users should regularly replace the parts in the table below. If these parts are damaged before replacement, they should be replaced immediately. Key Safety Parts Description Use time interval (years) Lifting system hydraulic tubing Rising chain... - Page 25 ③Main circuit fuse blown Renewal ④The electrical lock switch is in bad Repair or replace contact or damaged ⑤The battery connection is loose or Reattach detached ①The driving wheel is not engaged near the magnetic brake, and the stacker is in braking Repair or replace state ②Walking motor carbon brush wear or poor...
- Page 26 and noisy, and the Clap falls off, ②Bearing installation clearance, or the ring motor is reinstall, adjust the is off overloaded clearance ③The front wheel bearing is damaged Replace the bearing ①Overloaded use Reduce the load ②The overflow valve pressure is too low Vertical steering ③The lifting cylinder has abnormal internal Replace seals...
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Page 27: Safety Operation Procedures For Stacker
②The battery has a low liquid level Add electrolyte Battery end voltage reduction Change the ③ Impurities are present in the electrolyte (after charging) electrolyte If you fail to troubleshoot after performing all the steps listed in the Solution, contact our customer Service. Further search and troubleshooting operations must be conducted by specially trained after-sales service personnel. - Page 28 7) When stacking the goods, do not allow goods to deviate from the center of the fork, and when the goods can easily fall away from the center of the fork, when turning or driving on uneven pavement. This increases the possibility of a rollover. 8) Quick drive, sharp stop, sharp turn operation is not allowed.
- Page 29 19) The workplace should be equipped with fire extinguishers. Users can also choose to equip the vehicle with a fire extinguisher. Drivers and managers should be familiar with the location and use of fire extinguishers. 20) It is prohibited to clean the inside of the stacker with water, and the stacker is not allowed to be placed in the open on rainy days.
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Page 30: Electrical System
1. Electrical system... -
Page 31: Hydraulic System
2. Hydraulic system...
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