Related Manuals for EKKO EB18E
Summary of Contents for EKKO EB18E
- Page 1 Service manual Full-electric stacker EB18E/EB20E Warning You must read the operation instruction before using the manual: • Please check the last page of this document and all the current product type identification on the nameplate. • Keep it for future use.
- Page 2 Manual Maintenance List ......................................1 Overview of main components ................................ 2 Lubrication point ....................................3 Check and refill hydraulic oil ................................4 Check the fuse ......................................5 Fault Analysis ......................................... 6 Common Fault analysis ..................................7 The fault code is displayed ................................. 8 Wiring/circuit Diagram .....................................
- Page 3 1. Maintain List a. Main part overview Table 1 : Maintain List Time Interval （Month） 3 6 12 Hydraulic System • Check hydraulic cylinder and piston for damage, noise and leakage. • Check hydraulic connector for damage and leakage. • Check hydraulic oil level and refill it if necessary.
- Page 4 Function • 32 Check the horn function. • 33 Check air gap of solenoid value. • 34 Detect emergency braking. • 35 Detect the reverse braking and regenerative braking. • 36 Check the emergency reverse switch function. • 37 Check steering function. •...
- Page 5 Idler wheel &guide rail contact Bearing shaft c. Check and refill hydraulic oil According to the temperature, we recommend the type of hydraulic oil as following: –5℃~ 25℃ >25℃ Temperature HVLP 32， HLP 46， Model DIN 51524 DIN 51524 28.8-35.2 41.4 - 47 Viscosity 14~15L...
- Page 6 d. Check electric fuses 200A fuse 10A fuse Table 2: fuse specification specification Fuse 1 200A Fuse 01...
- Page 7 2. Malfunction Analysis a. Common malfunction analysis If the vehicle still in problems, please follow the chapter 6 in this manual. Table 3: Malfunction analysis Malfunction Cause Solution Only lift the maximum capacity show Over load on nameplate. Battery discharge Charge the battery Lift fuse damaged Check and replace the fuse...
- Page 8 b. Fault code display code 中文名称 English name Controller Overcurrent 控制器过流 Current Sensor 电流传感器故障 Precharge Failed 预充失败 Controller Severe 控制器温度过低 Undertemp Controller Severe Overtemp 控制器过温 Severe B+ Undervoltage B+欠压 Severe KSI Undervoltage KSI 欠压 Severe B+ Overvoltage 过压 Speed Limit Supervision 最大速度受限...
- Page 9 User_9_Fault 前拓CAN仪表通讯故障 User_10_Fault 前拓CAN仪表低电量 User_11_Fault 前拓CAN仪表继电器开路 VCL Run Time Error 程序或参数设置异常 PDO Timeout PDO超时 Stall Detected 电机堵转 Supervision （外部）监控故障 Motor Characterization 电机匹配故障 Error Encoder Pulse Error 电机编码器脉冲异常 Parameter Out Of Range 参数超限 EM Brake Failed To Set 电磁刹车松闸失败 Emer Rev Timeout 紧急反向超时...
- Page 10 3、Circuit/circuit diagram a、Circuit...
- Page 11 B、Hydraulic circuit...
- Page 12 Hydraulic oil inspection Appearance odor condition results Clear not discoloration good good can be used check viscosity, if qualified can color transparency good with other oil mix continue to use to separate moisture or replace Color changes like milk good mixed with air and water hydraulic fluid The color becomes dark brown...
- Page 13 B、Drive the disassembly diagram Electromagnetic brak drive motor gear case driving wheel...
- Page 14 C、Handle assembly Belly switch Tortoise horn button accelerator Accelerator button D、Dismantling of frame and door frame After removing the axle seat cover and bolt, the door frame can be separated bolt from the frame. Note: the body and door frame shall fixed with external...
- Page 15 E、Mechanical part of door frame The clearance between door frames adjusted by adjusting the tightness of the adjusting screws The door frame can raised loosening adjusting screw...
- Page 16 F、Frame mechanical part Pressure regulation diagram The relief value is used to adjust the oil pressure, which should be adjusted to avoid excessive pressure causing damage to the car body...
- Page 17 5、 CURTIS Hand held unit Precautions for operation: The attention function of the hand-held unit is to facilitate vehicle inspection and maintenance. It is not allowed to adjust the controller parameters without the approval of the vehicle manufacturer, so as to avoid vehicle and personal safety accidents.
- Page 18 The programmer is powered on The connection line of the hand held programmer can be connected to the controller by inserting the programming port of the controller. After connecting the controller, the hand held programmer will be powered on automatically and the control information will be displayed on the programmer.
- Page 19 The function keys Since the function of the three keys is determined by the specified content, the three keys are blank.At any given time, the function of the button is displayed on the LCD screen above. Direction arrow key The displayed information can be selected up, down, or left by four directional buttons.
- Page 20 Nine menus Fault Diagnosis menu On the main menu, Select Diagnostics and press Select to access the Fault diagnosis menu. The Fault diagnosis menu contains Present Errors current faults and Fault History historical faults Note: Sometimes a fault caused by a temporary event captured in the circuit is not a system fault. You can determine whether the fault exists by restarting the system and observing whether the fault disappears automatically.
- Page 21 Save.cpf File (Save.cpf File) Use the save. CPF file function in the programming menu to back up the currently set parameters. You can save as many.cpf files as you want, and you need to name each.cpf file differently Restore. CPF File (Restore.cpf File) Restore.