Table of Contents
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Table of Contents
Related Manuals for EKKO Walkie EB16EA
Summary of Contents for EKKO Walkie EB16EA
- Page 1 Specification Walkie Electric Stacker EB16EA/EA16EAS(with side shifter )
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Page 2: Introduction
Introduction In order to meet the needs of the national environmental protection request, To reduce industrial pollution and improve productivity, we develop new series of EB16EA on the basis of absorption of the advantages of domestic & overseas battery Electric Stacker ,they are especially suitable for cargo loading and unloading, handling, stacking, etc. -
Page 3: The Statement
The Statement Our company production model EB16EA /EB16EAS Electric stacker is a special motor vehicle used in factory ,tourist attractions ,amusement places which is specified by “special equipment safety supervision regulations” . -
Page 4: Table Of Contents
CONTENTS Introduction ....................3 The Statement ....................4 1.General Introduction ................7 2、Proper use ....................8 3.Introduce of the product ................. 9 3.1Product overview ............................9 3.2Model Parameter ............................10 3.3Safety Operation and warning label description ................12 3.4Nameplate ..............................12 4.Safety Caution .................. - Page 5 8.9Emergency situations ..........................20 9.Changing and Replacement for battery .......... 21 9.1Charging ................................21 9.2Battery display ............................... 22 9.3Replacement ..............................22 10.Maintain Introduction ................ 23 10.1Maintenance list ............................23 10.2Lubrication point............................25 10.3Check and refill hydraulic oil ......................... 25 10.4Check the electrical fuse .......................... 25 11.Trouble shooting ..................
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Page 6: General Introduction
1.The General Introduction EB16EA Electric Stacker uses a battery as the power source and AC motor as power to drive the truck through gear transmission, The lifting of the fork is driven by the AC motor hydraulic drive to push the cylinder to lift and lower the cargo. As the truck Electric motor for Lifting and Driving .Then it has the characteristics of labor saving, high efficiency, stable cargo operation, simple operation, safety and reliability, low noise and no pollution. -
Page 7: 2、Proper Use
2. Proper use Please using the Electric Stacker according to this specification. This is a walkie type electric stacker with autonomous control , lifting and lowering is controlled by the handle button. Improper use can cause personal injury or machine damage. Operators or operating companies need to ensure proper using, The Truck needs to be used on a firm ,flat ,intact surface and suitable surface ,the truck is designed for indoor use at room temperature from+5°C to... -
Page 8: Introduce Of The Product
3.Introduce of the product 3.1Overview of main components Figure 1 main components Figure 1 main components Description Description Key switch Operating handle Electricity meter Main frame assembly Emergency stop switch Door Frame Assembly Cover... -
Page 9: Model Parameter
Model parameters Fig 2 Schematic diagram of the stacker... - Page 10 Main technical parameter list EB16EA+C(With side Mode EB16EA shifter Drive type Electric Electric Type of operation Walkie type Walkie type Load Capacity Q (LBS) 4400 4400 Load center x (Inch) 23.62 23.62 Distance between fork c (Inch) 32.08 30.59 backrest and front wheel Wheelbase y (Inch) 63.78...
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Page 11: Safety Operation And Warning Label Description
3.3Safe operation and warning labels Lifting position It is forbidden to stand on /off the fork Four kinds of mis operations are prohibited .Loading capacity graph Warning label Name plate Figure 3 label diagram 3.4Nameplate Fig4,Nameplate... -
Page 12: Safety Caution
4.Safety Caution ！ Please don’t • When travel outdoor, The stacking operation makes the lifting height of the cargo higher than the lifting point • Place the foot or hand under or into the lifting mechanism • Allow Non-Operators to stand in front of or behind the truck during moving or lifting / lowering •... -
Page 13: Test Run,Transportation,Outage
(such as caused by others),turn off the car power and remove the key when not operating 5.Test run, Transportation, Outage 5.1Test run Table 3 test data Model EB16EAS EB16EA Packing weight（lbs.） 3680 3542 Lifting height（Inch） 216.54 216.54 Size（Inch） 80*47.8*98.036 81.65*47.8*98.03 After receiving our new forklift or when it needs to be retest please with process with following steps before (the first )operation of the forklift : •... -
Page 14: Routine Inspection
Remove the battery and check the truck to ensure no extrusion during storage. When the car finally out of service ,send the car to designated recycling company .According to regulations ,Oil, Batteries and electronic components must be recycled . 6.Routine Inspection This Chapter Describes check the car before using ！... -
Page 15: Operating Specification
Fig 7 Operating console Fig 8 Key Switch P.S.:：Position of Emergency stop switch and Electricity meter is shown in fig 1. 8.Operating specification Please follow the warning and safety instructions before operating the car (see as ！ chapter 3) Please Ensure that cargo or other equipment will not lead to poor visibility before operating the car Ensure cargo level and stable placed .And conduct daily inspection .Insert the key into the key Switch(Figure 8),Turn the key clockwise to “ON”... -
Page 16: Loading Capacity Graph
8.2Loading capacity Graph The loading capacity Graph shows a given load center c [Inch] and a car with horizontal load ,the maximum load capacity Q [LBS] In the corresponding lifting height of the truck H [Inch] Fig 9 loading capacity graph For EB16EA 8.3Lifting up/Lowering down ！... -
Page 17: Traveling
the cargo 8.4Traveling Only drive on the slope when the cargo is facing up ！ Don’t drive on the slope in excess the specified specifications . Only can driving when the fork falls to the lifting point (<300mm) Figure 10 Operating Direction Figure11, Turn the inserted key to the “... -
Page 18: Steering
to the forward direction‘Fw”or backward direction‘Bw’(Figure 11) Control the driving speed by carefully moving the button (fig.7.2)until reach your ⚫ desired speed .If you move the accelerator button back to the middle position, the controller will slow down the truck until it stops. If the truck stops, the parking brake starts to work. -
Page 19: Brake Structure &Brake Schematic
Braking principle：as figure12 shows including ：Brake by magnetic yoke assembly 6、Magnet exciting coil 7、Spring 2、 brake disc 5、Armature 1、Geared sleeve 4、Mounting screw 3 .The brake is mounted on the end cap of the motor ,and the mounting screw is adjusted to the specified air gap value. The gear sleeve is fixed on the shaft .The external teeth cooperate with the internal teeth of the brake disc. -
Page 20: Changing And Replacement For Battery
9.Changing and Replacement for battery Only Qualified personnel are allowed to repair or recharge the ⚫ ！ battery .Please be sure to follow this manual and battery manufacturer’s instructions. The battery is Lead-Acid battery ⚫ Battery recycling is subject to national regulations .Please follow these ⚫... -
Page 21: Charging
cover ,Remove the battery connector .Then lift the battery from the top of the frame directly .Caution: If the lifting equipment is not safe. The battery may tip over .Installation is the opposite procedure of remove ,Please connect the positive terminal firstly .Otherwise the car is easy to damage 9.2Battery display As shown in Figure 13,The discharge condition is indicated by 10 red LED display... -
Page 22: Maintain Introduction
the connector from the charger, Connect the connector to the car and cover the battery cover . 10.Maintain Introduction ！ Only Qualified and trained personnel are allowed to maintain the car . ⚫ Remove the cargo from the fork and lower the fork to the lowest point ⚫... - Page 23 Check the wires for damage • Check electrical connections and terminal conditions • Check the function of Emergency stop switch • Check the electric motor for noise and damage • Check the display • • Check if the fuse is used correctly and replace if Detection buzzer •...
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Page 24: Lubrication Point
10.2Lubrication point Lubrication point according maintenance list .required grease specification :DIN:51825 1.Front wheel bearing 2.Door frame Roller 3. Chain 4.Hydraulic system 5.Steering Bearing 6.Gear box 10.3Check and refill hydraulic oil Required hydraulic oil type： H-LP 46, DIN 51524 Figure14 ⚫ Viscosity 41.4 –... -
Page 25: Trouble Shooting
11.Trouble shooting If the car is still in trouble ,please follow the instruction in chapter 6 ⚫ Table6 Fault analysis Effect of fault Cause Solution Battery connector Check the battery connector and connected connect if necessary The electric lock switch is in the The electric lock switch is placed at the "OFF"... -
Page 26: Electrical Schematic Diagram
after-sales service team and let excluded by specially trained service personnel to Repair . 12Electrical Schematic diagram... -
Page 27: Hydraulic Schematic Diagram
13Hydraulic Schematic diagram... -
Page 28: After-Sales Service
14.After-sales service If there is a fault that cannot be eliminated by professional service personnel, please contact our after-sales service personnel in timer ,Sales line:8772326517 This manual final interpretation retained by manufacturers.