Page 1
For details, refer to "Important Check Points for good servicing". PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium T-BZV SEPT. 2007 printed in Japan...
PIONEER Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
The interlock mechanism mentioned above becomes invalid in this mode. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. * : Refer to page 50. XC-Z9...
Page 4
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. XC-Z9...
1.2 NOTES ON BTL DRIVE As a signal to drive the BTL is output from the negative speaker terminal, DO NOT short-circuit between the negative speaker terminal and ground, such as the chassis. Negative Speaker Terminal Do not short-circuit Ground (Chassis) XC-Z9...
The non-DVD, audio side of the disc is not compliant with the CD Audio specification and therefore may not play. The DVD side of a DualDisc plays in this product. DVD-Audio content will not play. For more detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer. XC-Z9...
If no operations are carried out for three minutes, the colors of the display reverse. Skips to the start of the current track, then to previous VOLUME dial tracks. Skips to the next track. Action indicator Lights when a touch sensor operation is performed. XC-Z9...
Page 11
Connect provided speakers here. turntable, press INPUT on the remote control to select PHONO. Ground terminal If your turntable has a grounding wire, connect it here to reduce undesired sounds. iPod IN terminal Connect the provided iPod control cable here. XC-Z9...
Page 12
Press to restore CD quality sound to compressed audio sources. SETUP Press to make various settings. (TUNE/ST) /ENTER Use to select/switch system settings and modes, and to confirm actions. / buttons to find radio frequencies and Use the TUNE use ST / to find preset stations. XC-Z9...
Page 13
SACD/CD, or to register favorites for Home Media Gallery. REPEAT Press to repeat a song playing from a SACD/CD or in Home Media Gallery. RANDOM Press to randomize the order of songs played back from a SACD/CD or in Home Media Gallery. XC-Z9...
Check the appearance of the product. receiving it for service. See the table below for the items to be checked regarding video and audio: Item to be checked regarding audio Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted XC-Z9...
Refer to "8.1.5 MECHANISM ADJUSTMENT" CLEANING Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 XC-Z9...
• The > mark found on some component parts indicates the importance of the safety factor LED ASSY of the part. Therefore, when replacing, be sure to use parts of identical designation. • : The power supply is shown with the marked box. (AWU8316) XC-Z9...
Page 19
7 GNDSI XM/S RST 6 SIRIUS TX XM/S RDY 5 SIRIUS R SIRIUS XM/S REQ XM/S CLK 3 SIRIUS RX XM/S DI 2 RESET XM/S DO 1 V+5V VKN1252-A VKN1281-A CN5503 CN6202 12pin (PF12EE-S17) POWER SUPPLY UNIT B2P3-VH (AWR7050) XC-Z9...
Signal Bus u-com XRST DIGITAL AUDIO (I2S) 3.3V SPI_CLK 3.3V Power Supply XFLAG POWER SPI TO HOST Regulator / SPT FROM HOST DC/DC Converter IC701 SPI REQ IC801 IC861 SPI CS DLNA IC USB P-con RTL8201CP-LF DM850E AAT4618IGV-0.5-1 V+5USB XC-Z9...
Page 21
IC1921 MXS8261 PEG394A FONTROM PD8175A VO+3.3 SW+5.0V 3.3V From System u-com LINE OUT POWER ctr SW+21 AC_DET VA+12 VI+12 V+12 POWER SUPPLY UNIT SW+12 6.5V 6.5V VE+3.3 VE+5 3.3V VD+5 1.25V SW+5.0V(A) 1.25V 3.3V 3.3V AC IN AWR7050 SW+5.0V(B) XC-Z9...
No playback of a DVD (Test Mode), No playback of a SACD : Measure the voltage between the both ends of R322 or R325 on the DVDM Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded. 05SD PICKUP ASSY CN101 DVDM ASSY Front side SIDE A XC-Z9...
Pin 1: Approx. 0V during opening tray approx. 6V during closing tray. Are wires of CN104 and CN103 on the DVDM Assy disconnected or Connector / cable damaged ? Does the voltage of CN102-pin 1 on the DVDM Assy change to 0V by Inside switch pressing the Inside switch. XC-Z9...
Page 24
0.4 V or more, the 780-nm LD is definitely deteriorated. impossible) DVDM Assy Is there abnormality in FG waveform ? (IC201-pin 47) FG output : FTS Driver IC (IC101) Are there scratches or dirt on the disc ? Disc XC-Z9...
(software). →On some servers, neither indication nor playback is performed even in the compatible format. Malfucntion of the main unit IC881: AYW7194 Network and user defined settings such as favorites are stored in this IC. XC-Z9...
Page 26
• Check the setting of the broadband router. menu? • Radio broadcasting is stopped temporarily. →The station list does not reflect the selection of actual broadcast condition even if radio stations possible some broadcasts may have been stopped or abandoned. Malfucntion of the main unit XC-Z9...
3.3V Reg. output/1.8V Reg. input Replace IC21. Is IC11 Is the The output and GND may be abnormally voltage 3.3V? short-circuited. Check the path hot? between them. Replace IC11. The output and GND may be short-circuited. Check the path between them. XC-Z9...
Page 29
Select ”Set up” from home menu Select ”Network Setup” with When “Network Connection Network Found” is displayed, the network can be connected. When “Network Connection No Network Found” is displayed, the network cannot be connected. → Check the router setting or LAN connection. XC-Z9...
It is possible that the audio (With the XM antenna is in failure. output is not available with other disconnected, the +5V power is Replace the antenna. Operation OK input sources. Check with analog supplied from this unit.) and digital inputs. XC-Z9...
Subscription Updating Unit is updating subscription. Wait until the encryption code has been updated. Updating Channels Unit is updating channels. Wait until the encryption code has been updated. Invalid Channel Selected channel is not available/does not exist. Select another channel. XC-Z9...
/SD (5pin) ⇒ L IC3201 /OTW (2pin) ⇒ L IC3301 Output LPF section The carrier elements, high-frequency signals that are unnecessary for these speakers, are eliminated. The signals passed through the LPF will become sine-wave signals, as shown in the figure above. XC-Z9...
Conditions: The above prerequisite is upheld, and the conditions for an overcurrent detection are met. 5. Process when the protection circuits are activated The unit is shut down within 30 ms after abnormality detection then the volume level is set to 0. The unit can be turned on immediately after the shutdown. XC-Z9...
* To exit Service Test Mode, turn the power off or unplug the AC power cable. * When Service Test mode is exited, only data regarding the above-mentioned failures in RAM will be initialized. (User-setting data in RAM will not be initialized.) XC-Z9...
Page 36
If "Over Temperature" is displayed again, it may indicate one of the following problems: 1. The Digital AMP IC in the AMP Assy is malfunctioning. 2. The OTW line from the above-mentioned Digital AMP IC up to the system control computer is short-circuited to grount or broken. XC-Z9...
Page 37
" key in Service Test Mode to enter DSP Error Display mode. Press the " SOUND " key again to return to normal Service Test Mode. This is why the normal ". SOUND " function is disabled while in Service Test Mode. XC-Z9...
Page 38
If sound is output and the volume can be adjusted up and down, communication is OK. Communication between the system control computer and the EEPROM If "EEPROM Error" is not displayed while the power is on, communication is OK. XC-Z9...
(Test disk is clamped.) Hooks Turn off the power by pressing the STANDBY/ON ( ) button. Unplug the power cord. Test disc Tray Tray Panel Remove the 9 screws and lift off the Top Panel Assy. Top Panel Assy XC-Z9...
Page 40
Remove the 5 screws. Tray opens Slit Small screw driver Unlatch the 5 hooks. Remove the Front Panel Assy by sliding it in the direction of the arrow. Small screw driver Protrusion Drive cam 05 LOADER ASSY Bottom view Front Panel Assy XC-Z9...
Page 41
Remove the 3 screws. Front Panel Assy Slide the Touch Panel to remove it from the Front Panel Assy. Caution: The Touch Panel is affixed with double-sided tape. Remove the flexible cable (x1). Front Panel Assy Double-sided tape XC-Z9...
Page 42
(If you removed the flexible cable (x1) from on the Touch Panel in step of section “2 Front Panel Assy”, reconnect it 05 LOADER ASSY to its original position.) Diagnosis Caution: Service cable 5P (GGD1425) is necessary for diagnosing the DVDM Assy (SIDE B). XC-Z9...
Page 43
Bridge 04 Note when reinserting the tray When reinserting the tray, first align the triangle printed on the loading base and the pin of the drive cam, then insert the tray. Drive cam Tray Front side Loading base Triangle mark XC-Z9...
Page 44
Flexible cable Dislodge the two flexible cables from their factory for the spindle motor placement. Front Side Flexible cable for the pickup Bottom view Unhook the four hooks. Traverse Mechanism Assy-S Remove the Traverse Mechanism Assy-S × 2 × 2 XC-Z9...
Page 45
Adjustment screw Adjustment screw Remove the 05SD Pickup Assy. (skew screw VK1) (skew screw VK1) 05SD Pickup Assy-S Note: Be careful not to lose the adjustment spring (skew spring VK1). Adjustment screw (skew screw VK1) Adjustment spring (skew spring VK1) XC-Z9...
Page 46
Note: The screw is secured with the silicone adhesive. Make sure to apply the silicone adhesive after reattaching the screw. Joint VK1B Joint spring VK1 Silicone Adhesive GEM1037 Arrangement of the flexible cable for the spindle motor : Conductive surface Hook Front Side Hook Bottom view XC-Z9...
Page 47
Attach the flexible cable for the pickup to the connector. Pass the flexible cable through the hook. Hook Backing Front Side Bottom View Hook Pass the flexible cable through the hook. Hook Hook Make sure that the cable is loose. XC-Z9...
Tangential Radial adjustment adjustment [Electrical Part] screw screw Electrical adjustments are not required. 8.1.2 JIGS AND MEASURING INSTRUMENTS Test mode remote control Screwdriver (large) Screwdriver (medium) unit (GGF1381) Screw tight (GYL1001) DVD test disc Precise screwdriver Soldering iron (GGV1025) XC-Z9...
Exchange the Traverse Mechanism point Assy-S Electric point ∗ After adjustment, screw locks Mechanical Exchange the Spindle Motor point with the Screw tight. Electric point Exchange PCB Assy Mechanical Exchange PC Board point LOAB and DVDM ASSYS Electric point XC-Z9...
• The SKIP key and the SCAN key are effective during the test mode. Note: Even if you intend to continue using the unit after using Service Test Mode, be sure to turn the power off and then back on. TEST MODE: OFF POWER GGF1381 Test mode remote control unit XC-Z9...
(Refer to "8.1.1 ADJUSTMENT ITEMS AND LOCATION".) Joint 7.5mm Mechanism base • Attach the Traverse Mechanism Assy-S to the 05 LOADER Assy. • Turn it over and attach the joint and the joint spring. • Arrange the flexible cables. (Refer to "7. DISASSEMBLY".) XC-Z9...
Page 52
90 degrees step till ERROR RATE block error rate becomes around "1E-3" again . • Record the number of rotation (N1). • Fasten the tangential adjustment screw till the number of rotation becomes Service mode end harf of N1. Best tangential point XC-Z9...
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 9.1 PACKING SECTION Front side Joint of Packing XC-Z9...
Page 55
Operating Instructions ARE7631 (English/French) Network Setup Guide ARE7632 (English/French) NSP 11 Polyethylene Bag AHG7117 Nonwoven Sheet AHG7137 Front Pad HQ AHA7470 Rear Pad HQ AHA7471 Packing Case AHD8542 Top Cover AZA7438 iPod Control Cable XDE7025 NSP 18 Spacer HQ AHC7044 XC-Z9...
Page 61
Rear View Daifree Daifree No. 23 No. 23 GEM1036 GEM1036 Tray Tray Concave of unevenness Concave of unevenness Inner side of a ditch Daifree GEM1036 Top View Bottom View Side of the rib Concave of unevenness Daifree Daifree GEM1036 GEM1036 XC-Z9...
Page 63
Fibers or dirt in the grease have an adverse affect on operation and must be removed. (2) Guide bar Apply grease GYA1001 to the crosshatched area shown in the center of the picture Amount of grease: 2 ± 1 mg for 1 location XC-Z9...
ICE MODE (RF) : RF SIGNAL ROUTE GNDD : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE AWY7149 : STEPPING SERVO LOOP LINE V+3D : DIGITAL SIGNAL ROUTE R284 (AD) : AUDIO DATA SIGNAL ROUTE R285 GNDD XC-Z9...
GNDD X3101 GNDD ASS7062-A LRCK R3106 SCLK DATA GNDD GNDD GNDD3 ADX7588-A GNDD GNDD GNDD1 GNDD2 GNDD GNDD3 GNDD GNDD4 GNDD SCREW B SCREW A MAIN to AMP GND DVD to MAIN GND (MAIN SIDE) CN3201 VEF1040-A GNDD JH11 XC-Z9...
Page 75
C3221 ACH7271-A C3227 ACH7277-A C3321 ACH7271-A GNDD C3327 ACH7277-A C3322 ACH7271-A C3328 ACH7277-A : DIGITAL SIGNAL ROUTE (AD) : AUDIO DATA SIGNAL ROUTE : AUDIO SIGNAL ROUTE (Lch) : AUDIO SIGNAL ROUTE (Rch) GNDD5 DVD to MAIN GND(DVD SIDE) XC-Z9...
11.6 CONNECTOR ASSY SIDE A SIDE A CONNECTOR ASSY JA3001 JA5983 JA102 (ANP7616-C) CN3003 CN3002 CN101 CN3005 CN3004 SIDE B SIDE B CONNECTOR ASSY CN3003 CN3002 CN101 JA5983 JA3001 JA102 (ANP7616-C) XC-Z9...
11.7 FRONT ASSY SIDE A SIDE A CN801 CN1952 FRONT ASSY CN5931 CN3901 (ANP7616-C) JA8001 JA3903 CN3902 SIDE B SIDE B FRONT ASSY JA8001 JA3903 CN3902 (ANP7616-C) CN5931 XC-Z9...
11.10 XM/SIRIUS ASSY SIDE A SIDE A XM/SIRIUS ASSY JA6201 JA5101 CN7004 (ANP7616-C) CN6202 CN5503 SIDE B SIDE B CN6202 (ANP7616-C) JA6201 JA5101 CN7004 XC-Z9...
2..XM/SIRIUS ASSY AWU8309 2..AMP ASSY AWU8314 1..POWER SUPPLY UNIT AWR7050 1..NETWORK ASSY AWX8883 1..FM/AM TUNER UNIT AXX7250 PCB PARTS LIST FOR XC-Z9 Mark No. Description Part No. Mark No. Description Part No. LOAB ASSY MISCELLANEOUS MISCELLANEOUS L 731 POWER INDUCTOR(22U)
Page 111
C 818,821,823 CCSSCH471J16 IC 3801-3803 TC74VHC157FTS1 C 819,820 CCSSCH8R0D50 IC 5501 AYW7195 C 822,824,1307,1313 CKSSYB104K10 IC 5502 PST3228 C 825,826 ACH7278 IC 5503 S-93C46BD0I-J8T1 C 827,828,1319 CKSRYB105K16 IC 5702 TC74VHC08FTS1 C 829,832 CKSRYB103K50 Q 1301,1305,1401,3502 2SA1576A C 831,3095,5715 CKSRYB102K50 XC-Z9...
Page 112
R 3111 RS1/10S220J L 701,702,861,862 INDUCTOR CTF1357 R 3155,3901 RAB4CQ472J L 704-707 CHIP FERRITE BEADS ATF1211 R 3227,3228,3291,3327 RS1/10S3R3J L 801,803 CHIP FERRITE BEADS VTL1169 L 802 COIL VTH1043 R 3231,3233,3332,3334 RS1/10SR472J R 3241-3244,3341-3344 RS1/16S180J L 871,881,891,911 INDUCTOR CTF1357 XC-Z9...
Page 113
KM200NA5L C 934,935,937,938 CKSSYB103K16 C 939,940 CCSSCH180J50 RESISTORS R 3965-3972 RS1/10S680J C 946 CSZS330M6R3 Other Resistors RS1/16SS###J CAPACITORS CONNECTOR ASSY C 3901,3945,3967 CKSSYB103K25 SEMICONDUCTORS C 3941,3942,3961,3962 CCSSCH221J50 C 3963,3964 CKSSYB102K50 IC 3401 BA4560RF C 8001,8004,8006,8007 CKSSYB104K10 IC 7201 NJM4565M XC-Z9...
Page 114
C 1972 CCSSCH221J50 R 6116 RS1/16S470J R 6119,6124,7001,7012 RAB4CQ101J C 1981,5942 CEJQ470M6R3 R 6122,6131,6134 RS1/16S101J C 5981 CKSSYB223K16 R 7009 RS1/16SS2701F R 7010 RS1/16SS1001F R 7014-7016,7024,7025 RAB4CQ101J KEY ASSY R 7033 RS1/16SS1501F Other Resistors RS1/16SS###J SEMICONDUCTORS IC 9001 CY8C20434-12LKXI XC-Z9...
CKSSYB102K50 C 6217,7006,7008,7021 CKSSYB104K10 C 7007 CEAT101M10 C 7016,7017 CEHAZL221M25 C 7018 CKSYB105K16 C 7020,7024 CKSSYB103K25 C 7022,7023 CEAT1R0M50 POWER SUPPLY UNIT POWER SUPPLY UNIT has no service part. FM/AM TUNER UNIT FM/AM TUNER UNIT has no service part. XC-Z9...
Need help?
Do you have a question about the XC-Z9 and is the answer not in the manual?
Questions and answers