, a l w a y s c o n s u l t t h e c u r r e n t P I O N E E R Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Service Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER.
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By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
DVD MENU ENTER (ATB7009) (R6P, AA) SOUND RETURN MODE TUNE FOLDER FOLDER PROGRAM REPEAT RANDOM CLEAR TEST TONE CH LEVEL TIMER ENTER DVD DISP DIMMER u163 TV CONTROL SHIFT INPUT CHANEL VOLUME 5.1ch DVD SURROUND SYSTEM AXD7337 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING (XV-DV820 8,9,10 Only) L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
See Contrast table (2) Packing Sheet AHG7102 NSP 17 Polyethylene Bag Z21-038 L 13942296513 (2) CONTRAST TABLE XV-DV820/KUCXJN and XV-DV620/KUCXJN are constructed the same except for the following: Part No. Symbol and Description Mark Remarks XV-DV820/KUCXJN XV-DV620/KUCXJN Operating Instructions (English) ARB7274...
3 7 63 1515 0 Refer to "2.4 LOADING MECHANISM ASSY". Note : No.53 and No.54 FFCs are attached as they are sandwiched between No.60 and No.61. L 13942296513 NON-CONTACT SIDE u163 Refer to "2.3 FRONT PANEL". CONTACT SIDE XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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AXA7116 NSP 72 6CH AMP Module AXQ7242 Screw BBZ30P080FNI Screw BSZ30P080FMC (2) CONTRAST TABLE XV-DV820/KUCXJN and XV-DV620/KUCXJN are constructed the same except for the following: Part No. Symbol and Description Mark Remarks XV-DV820/KUCXJN XV-DV620/KUCXJN CONTROL ASSY AWU8051 AWU8041 Rear Panel...
2.3 FRONT SECTION 3 7 63 1515 0 NON-CONTACT SIDE CONTACT SIDE L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Screw BBZ30P080FNI Screw CBZ30P080FMC Spacer AEC7456 AL Spacer AEB7289 L 13942296513 (2) CONTRAST TABLE XV-DV820/KUCXJN and XV-DV620/KUCXJN are constructed the same except for the following: Part No. Symbol and Description Mark Remarks XV-DV820/KUCXJN XV-DV620/KUCXJN Display Window AAK8064 AAK8060 u163 XV-DV820, XV-DV620...
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No. 23 Daifree No. 23 GEM1036 Tray GEM1036 Tray Concave of unevenness Concave of unevenness Inner side of a ditch Daifree GEM1036 Bottom View Top View Side of the rib Concave of unevenness Daifree u163 Daifree GEM1036 GEM1036 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Head Phone U-com IC5501 IC3901 PDC098A CN5611 HP ASSY CN5601 CONTROL ASSY FM/AM TUNER Control MODULE IC5601 MSM9202-01 FM/AM TUNER Antenna IN FL Tube Display DISPLAY ASSY Analog Selector LINE 1 IC3001 IC3003 LINE OUT Optical IN u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE IC302 L 13942296513 K6T1008V2E-TB70 WORK SRAM (1M) IC301 L6315ATXXTY (RAM) FRONT END IC u163 : The power supply is shown with the marked box. XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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: S-VIDEO OUT C SIGNAL ROUTE (B/Cb) (B/Cb) (S_Y) : S-VIDEO OUT Y SIGNAL ROUTE (R/Cr) : R/Cr SIGNAL ROUTE (G/Y) : G/Y SIGNAL ROUTE u163 (B/Cb) : B/Cb SIGNAL ROUTE : AUDIO SIGNAL ROUTE : AUDIO (DIGITAL) SIGNAL ROUTE XV-DV820, XV-DV620 http://www.xiaoyu163.com...
3.5 DVD IF ASSY 3 7 63 1515 0 DVD IF ASSY (AWM7677) CN1961 RN1903 RN1903 L 13942296513 (S_C) (S_C) (S_Y) (S_Y) CN1962 (G/Y) (G/Y) (B/Cb) (B/Cb) (R/Cr) (R/Cr) RN2903 (S_C) RN2903 RN1903 (S_Y) (R/Cr) (G/Y) (B/Cb) RN1903 UN5212 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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: COMPONENT VIDEO G/Y SIGNAL ROUTE u163 (S_Y) (B/Cb) : S-Y VIDEO SIGNAL ROUTE : COMPONENT VIDEO B/Cb SIGNAL ROUTE (S_C) (R/Cr) : S-C VIDEO SIGNAL ROUTE : COMPONENT VIDEO R/Cr SIGNAL ROUTE : DIGITAL AUDIO SIGNAL ROUTE XV-DV820, XV-DV620 http://www.xiaoyu163.com...
3.7 FM/AM TUNER MODULE 3 7 63 1515 0 FM/AM TUNER MODULE (AXQ7228) FM FRONT END : AXF7003 (AM) (FM) (FM) (FM) (FM) (FM) (AM) (AM) (FM) L 13942296513 (FM) (AM) (AM) PLL IC u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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: AUDIO SIGNAL ROUTE (TUNER) (AM) : AM SIGNAL ROUTE (FM) : FM SIGNAL ROUTE (AM) (AM) (TX) CN5701 IC201 AM/FM IF +MPX IC (TX) (TX) (TX) (FM) L 13942296513 : The power supply is shown with the marked box. u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
3.13 POWER ASSY(1/2) 3 7 63 1515 0 REK1069 ADG1154 : MYXJN ADG1156 : NVXJN POWER ASSY(1/2) (AWU8032) CN3031 ATS7334 L 13942296513 CN3032 u163 CN5521 CN5522 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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: C ch AUDIO SIGNAL ROUTE (SW) : SW ch AUDIO SIGNAL ROUTE : Refer to P95. u163 NOTE FOR FUSE REPLACEMENT CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE AND RATINGS ONLY. XV-DV820, XV-DV620 http://www.xiaoyu163.com...
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491007 FOR IC25 MFD, BY TRADE1 ASSY LITTELFUSE INC. (AWU8036) CN3021 CN3011 (FL) (FL) (SW) (SW) CN8001 L 13942296513 (SL) (SL) CN3022 CN3012 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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: S_Y VIDEO SIGNAL ROUTE (S_C) : S_C VIDEO SIGNAL ROUTE (FL) : FL ch AUDIO SIGNAL ROUTE (SL) : SL ch AUDIO SIGNAL ROUTE u163 : C ch AUDIO SIGNAL ROUTE (SW) : SW ch AUDIO SIGNAL ROUTE XV-DV820, XV-DV620 http://www.xiaoyu163.com...
B C E Field effect SIDE B Chip Part transistor P.C.Board Resistor array 3-terminal regulator 4.1 LOAB ASSY SIDE A SIDE B L 13942296513 LOAB ASSY LOAB ASSY (VNP1836-B) (VNP1836-B) CN52 LOADING MOTOR ASSY u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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3 7 63 1515 0 SIDE B SIDE B DVD IF ASSY Q1942 Q1941 IC1941 IC1986 L 13942296513 Q1922 Q1921 IC1961 IC1962 Q1961 Q1931 Q1932 UPSIDE CONTACT (ANP7425-B) u163 CN5102 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
4.5 FM/AM TUNER MODULE 3 7 63 1515 0 SIDE A SIDE A FM/AM TUNER MODULE CN5701 (ANP7338-B) L 13942296513 Q202 SIDE B SIDE B FM/AM TUNER MODULE u163 (ANP7338-B) Q201 IC201 Q203 Q205 IC202 Q204 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
4.9 POWER and TRADE1 ASSYS 3 7 63 1515 0 SIDE A POWER ASSY AC IN CONTACT SIDE Q3641 LIVE NEUTRAL W129 W130 IC51 Q51 L 13942296513 PRINTED IC51 SIDE IC61 Transformer T1 CN1902 CN8001 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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3 7 63 1515 0 SIDE A TRADE1 ASSY W112 L 13942296513 (ANP7444-B) CN3011 CN3012 W208 CN3002 CN3001 u163 (ANP7444-B) Transformer T1 CN5102 CN1901 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
[Electrical Part] screw screw Electrical adjustments are not required. L 13942296513 6.1.2 JIGS AND MEASURING INSTRUMENTS Test mode remote control Screwdriver (large) Screwdriver (medium) TV monitor unit (GGF1067) Screw tight (GYL1001) u163 DVD test disc Precise screwdriver (GGV1025) XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Purpose: To set the sweep which was correct with the individual Traverse mechanism. Be sure to perform the following step finally when replaced Pickup, Traverse Mechanism and Spindle Motor. CLEAR GGF1067 Test mode remote control unit (It is necessary when performed adjustment procedure Ÿ.) u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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< When playback with the target address of disc (DVD)> For example, when playback with # 30000 During PLAY CHP/TIM Press keys in order 030000 TEST MODE: OFF POWER GGF1067 u163 Test mode remote control unit XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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(Refer to "6.1 ADJUSTMENT ITEMS AND LOCATION".) Spacer for Height adjustment Note: Turn the Short switch to Short side when Turn a flat side removing the Pickup Flexible Cable. into bottom (Refer to "7.1.6 DISASSEBLY".) L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
Disc playback normally. If error rate is OK, • The measurement of block error rate locks a root of tangential and radial adjustment screws with the Screw tight, and go to step u163 Screw tight: GYL1001 Test mode end XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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IC201 (Test point "Vtm") gets within 0 ± 50mV. Adjustment Pin 21/Pin23 PRODUCT MPX SG FM SG Voltmeter FM75Ω antenna terminal Fig.1 Adjustment Wiring Diagram FM/AM TUNER MODULE L201 IC201 pin 21 pin 23 u163 SIDE B XV-DV820, XV-DV620 http://www.xiaoyu163.com...
= Screen display ON/OFF 1. Turn off the display by pressing the [AUDIO] (A8-1E) key of the remote control unit. 2. Turn on the display by pressing the [DISPLAY] (A8-43) key of the remote control unit. u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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• After the search, perform only trace and video and audio outputs are nothing. 4. Release the Search address input • Clear the address by pressing the [CLEAR] (A8-45) key. Release the address input mode when pressing the [CLEAR] key once again. L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
PAL system : [PAL] Automatic setting : [AUTO] Scart terminal output [SK – ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.) VIDEO : [00] u163 S-VIDEO : [01] : [02] XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Change black and green with toggle whenever pressing the key (the background color that green is using with SETUP NAVIGATOR). • Region confirmation mode (ESC+ A.MON + 1to 8) Input region No. after pressing the ESC+A.MON keys. When it is different from the setting, display and open the tray. XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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(two columns) (eight columns) 9 B.E VERSION Version of BACK END (version of ST core software) softwareVersion . softwareRevision / buildNumber 0 F.E VERSION Version of FRONT END (version of mechanism controller CHIP software) MainVersion / SubVersion u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Indicate the mechanism error history by pressing the CHP/TIM key once again. Change indication by pressing the CHP/TIM key with toggle afterwards. Refer to the "Display of the Mechanism Error History". Indication plan contents Character in bold : Item name : Information display u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
1. Stepping motor of the stepping in the test mode? 2. Inside switch Stepping move timeout 0 x 54 Did timeout at stepping movement u163 Do indicate "S-04" at the most inner 3. Driver periphery of the stepping? XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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0 x d1 Cannot access SRAM 2. L6315 (Front End IC) Is not bus line short-circuiting? 3. L6315-SRAM bus line FAILSAFE (0 x e∗) 1. software runaway Unexpected error 0 x e1 Unexpected error 3. Software bug u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
Check the video signal path between BACK END IC (DVDM IC601) and displayed on the monitor The video circuit video-out terminal (LCD turns on. A mecha after BACK END (cf. block diagram) works.) Continues to next page. L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Audio is not output Check the waveform (BCK, LRCK, MCLK, DATA). BACK END IC (DVDM IC601) (Picture is normal) Is signal output from IC1921-pin 7 and 8 on the DVD IF Assy ? AUDIO DAC IC (DVD IF IC1921) u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
Outputs the signal which can communicate to BACK END (FP_XRDY) BACK END – FL controller communication The opening picture output [FRONT END] Identifies the following: • Slider positioning (INSIDE SW) • Spindle FG stop u163 Disc detection (Focus control) XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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* 1 DSP initialization communication * 2 Move to normal communication directly when the initialization commnunication is finished. * 3 Not cancel MUTE when the initialization communication is not finished according to the DSP hard state. L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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– – – z i l l a i " t " l a i l a i l a i L 13942296513 l a i l a i l a i u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
As the voltage of this point at normal state is (-) side, Q3631 does not turn ON. When the AC plug is pulled out and AC Power turns OFF, Q3631 base bias voltage becomes (+) side (Over 0.6V) and Q3631 turns u163 And it operates following procedure. XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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When it is necessary to turn the Power ON without waiting 1 minute, pull out the AC plug and discharge the both terminal of the backup capacitor (C5575) of U-com board. By doing so, as the U-com is reset to the initial state, it is possible to set the Power ON again imme- u163 diately. XV-DV820, XV-DV620 http://www.xiaoyu163.com...
Remove the Screws × 3 Remove the Connectors × 2 Remove the CONTROL Assy Front Panel Section Unhook Unhook ×2 Slit Small Square-bar Screwdriver ×2 Small Square-bar Screwdriver Protruding Unhook portion Drive Gear CONTROL u163 Loading Mechanism Assy Assy Bottom View XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Clamper. (GGD1222) Connection Cable for Service Playback the Test Disc, (GGD1266) and diagnosis the DVDM Assy POWER Assy CONTROL Assy TRADE 2 Assy AMP Assy DVDM Assy DVD IF Assy u163 Loading Mechanism Assy Spacer Spacer XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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In the Tray insertion, insert it after matching a triangle mark of the Loading Base and a position of pin of the Drive Cam. Loading Base Triangle mark × 2 Traverse Mechanism Assy u163 It may be some different in the shape. Exchange Drive Cam XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Silicone Adhesive GEM1037 Remove two Skew Screws and two Skew Springs. Remove the Pickup Assy. Exchange L 13942296513 Pickup Assy Skew Screw Skew Spring Skew Screw Skew Spring It may be some different in the shape. u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Move the Pickup to the innermost of the disc. Perform the styling as shown in figure below. Lose slack L 13942296513 Fold position of step Bottom View Bottom View Fold it at the position of reference line. Reference line Bottom View u163 Bottom View XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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– – – – – – – L 13942296513 , t u s i r s ' l , t u s i r s ' l t f i – – – u163 t s i XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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' l s ' l s ' l s ' l s ' l s ' l s ' l s ' l – – u163 – t i r – t i r – t i r XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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3 7 63 1515 0 CS493292 (DSP ASSY : IC8101) • DSP for Decode Pin Function – – – – L 13942296513 – – l l u – – – l l u – l l u u163 l l u XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Output voltage control pin GND pin Power save pin FG signal output pin Power supply pin Gain switching pin Hall signal input pins Motor power pin Resistor connection pin for output current detection u163 Hall bias pin XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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3 7 63 1515 0 L6315ATXXTY (DVDM ASSY : IC301) • Front End IC Block Diagram L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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36 PC[0] (NC) Digital I/O 37 PC[1] (PS) Digital I/O Driver IC power save 38 PC[2] (FG) Digital I/O FG pulse input 39 PC[3] (SB) Digital I/O Spindle short brake 40 PC[4] (SLDPOS) Digital I/O Slider position input u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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SRAM data 73 RAM_DQ[4] 74 RAM_DQ[5] 75 RAM_DQ[6] 76 RAM_DQ[7] 77 VDD3S Digital supply VDD core 78 VSS Digital ground VSS core 79 OUT_REQ Reserved Must be set to ground 80 OUT_ERR Digital output Output interface u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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116 RESET_IN Digital input Global reset signal 117 VCC18DAC Analog supply DAC analog power supply 118 STEPER1 Analog output DAC spindle motor 119 STEPER2 Analog output DAC sled motor 120 REFEXT Analog input DAC external reference u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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141 LMD1 Analog input Laser control monitor diode 1 142 LMD2 Analog input Laser control monitor diode 2 143 GNDL L 13942296513 Analog ground Ground for laser control detection 144 VBGFILT Analog input Bandgap filtering input u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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In case of NOT Karaoke model, this port is N.C.(output). 103 KDSP_XCS Karaoke model Exteranal DSP chip select 'L'. In case of NOT Karaoke model, this port is N.C.(output). 104 KDSP_THRU Karaoke model u163 Exteranal DSP through pass mode 'L'. XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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205 XCLOSE 'H' show tray loading "CLOSE" complete position. Front Panel interface. 206 FP_ACK Hand-shake (acknowledge) output. Front Panel interface. 207 FP_SCK (Soft) Serial transfer clock output. Front Panel interface. 208 FP_SI (Soft) Serial transfer data input. u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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4× / 8× Oversampling Enhanced Digital Filter Multi-level with Delta-Sigma Function Modulator Controller ML 15 Serial Control MC 14 Output Amp and Port Low-pass Filter MD 13 System Clock System Clock Power Supply Zero Detect SCK 16 Manager u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup leneses Cleaning liquid : GEM1004 Cleaning paper : GED-008 L 13942296513 u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
Switches to the tuner function and toggles between the AM and FM bands VOLUME buttons Adjusts the volume STANDBY/ON button Switches the player on or into standby Remote sensor Timer indicator Lights when the timer is set PHONES jack Headphone jack u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
VOLUME Adjusts the volume DVD SETUP Displays (or exits) the on-screen DVD display SYSTEM SETUP (SHIFT+DVDSETUP) Press to make various system settings in standby; choose your surround sound settings when the unit is switched on u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Selects a repeat play mode Switches the TV input RANDOM Selects a random play mode CHANNEL +/– Selects channels on the TV TEST TONE VOLUME +/– Outputs the test tone (for speaker setup) Adjusts the volume on the TV u163 XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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Surround listening modes is selected “Dolby”,”Pro Logic” and the double-D symbol are trademarks of Dolby Laboratories. u163 *2 “DTS” and “DTS Digital Surround” are registered This lights to indicate decoding of a trademarks of Digital Theater Systems, Inc. DTS *2 signal XV-DV820, XV-DV620 http://www.xiaoyu163.com...
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